蒲田工業 List of Products and Services

αESG is an energy-saving product that can strongly agitate refrigerants and reduce the burden on compressors. By simply installing the fluid agitation device αESG, you can expect an annual energy-saving effect of approximately 10% to 30% (reduction in electricity costs).

• Air conditioning equipment

■Excellent features Slip resistance, non-stick, adhesion, water repellency

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■Excellent features Slip resistance, abrasion resistance, adhesion, dimensional accuracy

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■Excellent Characteristics 1. Sound Absorption Reduces the sound of metal contact by more than half. 2. Impact Resistance Becomes a highly elastic coating that absorbs shocks. 3. Wear Resistance Wear resistance comparable to high molecular polyethylene and PEEK. 4. Weather Resistance Resistant to light, ozone, and oxygen. 5. Oil and Grease Resistance Good resistance to most oils and fats, as well as water classification.

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■Excellent Features In addition to being used for slip prevention due to its high friction coefficient, it is also widely used for non-stick purposes, taking advantage of its high release properties in the vertical direction. It also excels in chemical resistance and heat resistance (up to 150°C).

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■Outstanding Features We select and propose the optimal lining from various materials and methods based on the environment in which it will be used and the current condition of the floor. If requested, we will also carry out construction for walls, ceilings, gutters, and drainage channels, in addition to the floor.

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■Outstanding Features It is effective against various types of mold, fungi, and bacteria for an extended period. (10-year warranty if properly applied and managed) It dries quickly, has a low odor, and almost no transfer of scent occurs. As a water-based type, it has a very low VOC content of 0.1 g/L. It has excellent extensibility, making it a coating that is resistant to blistering, cracking, and deterioration, and can be applied to various materials. It can be used in a wide temperature range from -50°C to 80°C.

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■Outstanding Features 1. Excellent chemical resistance, corrosion resistance, and water resistance. 2. High degree of freedom in molding, allowing for molding with molds. 3. Lightweight yet possesses very high strength.

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■Outstanding Features 1. Heat Resistance It demonstrates high heat resistance with a continuous use temperature of 180°C among resin-based surface treatments. 2. Slip Properties It has the highest slip properties, and the material is non-stick, also excelling next to silicone. 3. Chemical Resistance It is hardly affected by strong acids. However, since the adhesive is silicone, there may be cases where it peels off if strong acids penetrate the adhesive surface.

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■Outstanding Features It has high wear resistance and durability, and excellent surface smoothness. The continuous use temperature is 260°C. Thanks to the contained ceramics, it also excels in thermal conductivity.

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■Outstanding Features It is possible to add water repellency and non-stick properties to the surfaces of rubber and resin. It can also prevent dirt adhesion and improve slip properties.

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■Outstanding Features It has excellent resistance to all acids and alkalis. It has the second lowest surface friction coefficient of any material on Earth, following ice, and exhibits excellent slip properties. It also excels in non-stick properties, insulation, and heat resistance.

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■Outstanding Features The greatest feature is the combination of excellent sliding properties, non-stickiness, and wear resistance. It also excels in heat resistance and thermal conductivity compared to fluororesin. Chemical resistance and water repellency are comparable to fluororesin. It can be recoated. Additionally, the substrate coated with fluororesin can be peeled off and replaced (however, if a thick film PFA or similar has been treated, it may not be peelable, so please consult us). ○Heat Resistance With a heat resistance temperature of 450°C, it can be used for high-temperature manufactured products such as pizza. ○Non-Stickiness When baked in a mold for sweets, it does not stick, allowing for beautifully shaped baked goods. ○Thermal Conductivity When baked in a takoyaki mold, its excellent thermal conductivity reduces cooking time.

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■Outstanding Features This is a technology that produces the hardest coating. While it is often aimed at improving durability, depending on the properties of the film, it can also enhance heat resistance and release properties.

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■Outstanding Features We use fine ceramics with a very dense structure for the inner pipe material, which provides excellent wear resistance. Compared to plating or thermal spraying, it has a thicker wall (5mm to 15mm) and boasts a very long lifespan. The ceramic sleeve is also shaped and fired to match the curvature of the bend pipe. There are almost no seams or steps, allowing for smooth transport without causing turbulence. There is no concern about flaking, which is a worry with chip lining.

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■Outstanding Features By applying a re-melting treatment after thermal spraying, a glass layer is formed on the surface, resulting in a coating with almost no pores. It exhibits excellent wear resistance, erosion resistance, and corrosion resistance. Additionally, even at high temperatures exceeding 500°C, there is minimal reduction in hardness, allowing for use in environments where plating and similar methods cannot be employed.

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■Outstanding Features Welding can be done up to 6mm thick. It is also possible to regenerate and reuse parts that have already worn out. It has even higher wear resistance compared to wear-resistant steel and chromium-based welding materials.

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■Outstanding Features Wear resistance and fatigue strength are improved. In particular, plasma nitriding allows for the optimal nitriding conditions to be set according to the base material and application, making it widely used for molds and precision machine parts. It is also used as a pretreatment for DLC and ceramic deposition to gently gradient the hardness and enhance adhesion.

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■Outstanding Features The hardness is equivalent to Vickers hardness, with various properties of DLC available in the range of 1500 to 7000 HV. It excels in wear resistance due to its high hardness. Additionally, the coefficient of friction is as low as that of fluororesin, providing excellent release properties. It also has effects in preventing aluminum adhesion and gas barrier effects.

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■Outstanding Features It can be colored in various colors, and the color development is vivid. It is widely used for decorative parts and more.

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■Outstanding Features Compared to regular anodizing, corrosion resistance and wear resistance are improved. The hardness is around Hv350 to 450. Regular anodizing undergoes sealing treatment to enhance corrosion resistance, but hard anodizing typically does not undergo sealing treatment. *Sealing treatment: A post-treatment that uses high-temperature steam or boiling water after anodizing to enhance the performance of the film.

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■Outstanding Features Hv600-800 is a surface treatment with high hardness, excellent wear resistance, and corrosion resistance. It is widely used in industrial applications. By combining it with buff finishing, a beautiful metallic luster can be achieved.

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■Outstanding Features Complies with the Food Sanitation Act and is compatible with the RpHS directive. Excellent heat resistance (melting point 1400°C) with proven performance at an ambient temperature of 650°C. Excellent conductivity (electrical resistance 5-10 μΩ·cm). Shares characteristics with electroless nickel plating, providing good adhesion and uniformity of film thickness.

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■Outstanding Features Because the fluororesin is uniformly dispersed throughout the entire plated film, not just the plated surface, properties such as water repellency are stably exhibited over a long period. Since it primarily consists of metal plating, it has higher wear resistance compared to fluororesin coatings. Utilizing its high slip properties, it can also be used in areas where lubricating oil cannot be applied. Leveraging its characteristic of being difficult to reduce thermal conductivity, it is also effective for improving the release properties of molds used in cooling molding.

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■Outstanding Features The biggest advantage is that it can be processed at room temperature. The surface that is formed is harder compared to fluororesin, with a pencil hardness of about 8H. Therefore, it also has a certain level of wear resistance. The heat resistance of the film itself is 1200°C, making it suitable for use at high temperatures.

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■Excellent Characteristics It is possible to form a film on complex shapes such as the inner surfaces of pipes and mold grooves. There is no occurrence of pinholes, and it excels in uniformity of plating thickness (thickness tolerance within ±10%). It has corrosion resistance against many chemicals, including acids, alkalis, and organic solvents. It can be processed at low cost for mass-produced parts.

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■Outstanding Features With a high hardness of around HV1400, it excels in wear resistance. High-speed frame thermal spraying creates a coating with excellent density and adhesion. The dense coating can also be finished to a mirror surface through post-processing such as grinding and polishing.

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■Excellent Characteristics The wear resistance (since the chips are sintered products) is very high (equivalent to ceramic molded products). On-site construction is possible. It can be adapted to various material shapes. *In cases where the shape is extremely complex, it may be used in conjunction with some ceramic putty lining. Compared to ceramic molded products, it can significantly reduce costs.

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■Excellent Characteristics 1. Heat Resistance The continuous use temperature exceeds 1000°C. However, titanium oxide and chromium oxide are limited to 500°C. 2. Wear Resistance (Erosion and Cavitation Wear Resistance) - High Strength - High Density It possesses outstanding characteristics along with carbide metal spraying. It demonstrates excellent properties even in high-temperature and corrosive environments. 3. Corrosion Resistance - Durability It exhibits high performance in chemical resistance, solvent resistance, and ozone degradation resistance. However, precise surface preparation is essential to achieve these properties. Kamata Industries will carry out the work responsibly. 4. Adhesion to Base Material The adhesion is also very excellent (this is also influenced by surface preparation). Additionally, it has excellent electrical insulation properties.

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■Excellent Characteristics 1. Release (Non-adhesive) Property It is particularly excellent. While it is not completely non-adhesive, the release property is good, and adhesion can be easily wiped off. 2. Corrosion Resistance It is not affected by strong acids, strong alkalis, or solvents. 3. Slipperiness It has low friction resistance and is very excellent, similar to other fluoropolymer-treated materials. 4. Heat Resistance It can be continuously used up to 180°C.

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■Excellent Characteristics 1. Heat Resistance It exhibits the highest heat resistance among resin-based surface treatments, with a continuous use temperature of 260°C. 2. Slip and Wear Resistance Although it is inferior to fluororesin, it has high slip (sliding) properties and superior wear resistance compared to other resin-based treatments. 3. High Strength and Hardness It is the highest in strength and hardness among resin-based treatments. 4. Chemical Resistance It is hardly affected by strong acids and strong alkalis, except for concentrated hydrochloric acid. 5. Prevention of Metal Ion Leaching Peak Coat employs special processing technology to achieve thick film treatment and pinhole-free (no microscopic holes in the material), suppressing penetration and preventing metal ion leaching. 6. Electrical Insulation With a volume resistivity of 10Ω·cm and the characteristics of thick film treatment and materials, it has very high insulation performance. Conversely, for areas requiring conductivity, there is Peak Coat C. 7. Environmental Characteristics Since Peak Coat is composed of carbon, hydrogen, and oxygen, the byproducts during combustion are only carbon dioxide and water, thus not polluting the atmosphere.

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■Excellent Characteristics 1. Non-stick Property The non-stick coating can eliminate the adhesion of strong adhesives that cannot be addressed by fluororesin or silicone rubber, depending on the performance of the treated material and surface shape. (For example, tape and cellophane tape do not stick at all.) 2. Wear Resistance The pre-ceramic maintains surface hardness, improving wear resistance and achieving a long lifespan. It exhibits wear resistance that is incomparable to fluororesin and silicone coatings. The above characteristics can be realized at a high level. 3. Heat Resistance It can be used continuously at temperatures up to 150°C.

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■Excellent Characteristics It has excellent properties in both slip resistance and wear resistance. Additionally, it has good release properties. It is a treatment material that is difficult to scratch the target object.

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■Excellent Characteristics 1) Due to the non-stick coating based on DLC, it excels in hardness, release properties, and water and oil repellency. 2) The adhesion is strong, and the risk of delamination spreading from defects in the film is low. 3) With a thin film of less than 1μm, the impact on dimensions is extremely small.

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■Excellent Characteristics 1) Thin film treatment is possible without compromising the surface roughness or dimensional accuracy of the material. 2) Corrosion resistance, slip resistance, release properties, and dirt resistance are improved. 3) Wear resistance is significantly enhanced, contributing to a longer lifespan.

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■Excellent Characteristics 1. Slip Resistance By creating unevenness on the surface, the contact area with the object is reduced, demonstrating outstanding slip resistance. 2. Wear Resistance Not only does the treated material itself reduce wear on the object, but the selection of surface roughness also makes it difficult to scratch. 3. Adhesion to the Base Material Similar to Dyneon, it excels in adhesion to the base material as well as heat resistance.

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The emergency shower booth is a device designed to quickly wash off harmful chemicals, such as organic solvents, from the body in case of accidental exposure. It is enclosed to prevent water from splashing around. While it is not needed under normal circumstances, it can minimize damage in the event of an accident. *After thoroughly rinsing with water from this product, please ensure you receive appropriate medical treatment at a healthcare facility. ■Specifications *Product specifications and values may change without notice for quality improvement. - Weight: Approximately 200 kg - Body size: W880 × D880 × H2,230 mm

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This is a case study that addresses foreign matter contamination occurring during the process of filling powder and granular resin materials into container bags. It was necessary to solve multiple challenges, including measures to minimize the influence of outside air, avoiding complex structures around the filling machine, and resolving issues within a limited budget. To achieve this, the area around the filling machine was enclosed with a vinyl booth and a fan filter unit (FFU), creating positive pressure only in the manufacturing environment. As a result, the construction of the vinyl booth and FFU led to a reduction in foreign matter contamination, achieving a certain level of effectiveness. Further improvements were realized through floor renovation work, which also helped suppress dust generation, and measurements confirmed a decrease in foreign matter contamination. [Issues] - Adjacent to a shutter connected to the outdoors, making it susceptible to outside air influence. - The upper part of the filling machine has a complicated structure with hoppers and piping installed. - Cracks have developed in the concrete foundation and the warehouse floor. - There is no budget for fundamental measures such as overall air conditioning improvements in the warehouse. *For more details, please refer to the PDF document or feel free to contact us.*

• Other construction services

This is an inquiry from a customer who was using a custom tank with a stirrer at a food factory. They were considering replacing it due to aging, but were troubled to find that the renovation costs would be nearly double what they were before. In response, Kamata Industries proposed designing and manufacturing an original tank, providing one-stop solutions for stirrer installation, renovation, delivery to the site, quality assurance, and maintenance. As a result, we achieved lower costs and shorter delivery times compared to purchasing and renovating off-the-shelf products. Furthermore, by gaining a detailed understanding of the customer's site, we contributed to improving the efficiency of detailed tasks such as attaching and detaching the stirrer and opening and closing the lid. [Issues] ■ The delivery time was extended because the stirrer had to be installed after purchasing the standard tank. ■ A special design was necessary to allow for easy attachment and detachment of the stirrer. ■ Short delivery times were required for the development of new products. *For more details, please refer to the PDF document or feel free to contact us.

• Other construction services

This is a case where we solved problems related to foreign matter contamination measures at a food manufacturing site. We aimed to thoroughly implement measures against foreign matter contamination to further improve quality. Despite the absence of visible dust, there were concerns about foreign matter contamination, and the customer consulted us at Kamata Industries without finding a solution. We proposed a specialized light to visualize and make dust visible. We delivered a user-friendly size of the specialized light, allowing the customer to confirm the visualization of dust themselves, discover the causes of foreign matter contamination, and achieve their goal of quality improvement (measures against foreign matter contamination). [Issues] - There are suspicions of foreign matter contamination within the clean room. - There is no visible dust of a significant size. - The customer was searching for a method to visualize dust. *For more details, please refer to the PDF document or feel free to contact us.

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This is a case study from a company that manufactures soft packaging materials (packaging). They were experiencing issues with Teflon tape used on the transport guide of processing machines for transporting products, as it would stick to the products and required frequent replacement. Therefore, we proposed an additional DLC treatment after blast processing. This surface treatment, which excels in slip resistance and wear resistance, is very hard and has a low friction coefficient, allowing for smooth transport of the film and high durability, ensuring long-lasting slip performance. By applying DLC treatment on top of the blast processing, the film of the product was transported smoothly, and maintenance work for tape replacement was reduced due to its high durability. [Issues] - The friction coefficient was higher than that of the Teflon tape in use, causing friction resistance and preventing smooth transport. - Although we tried reducing the contact area with blast processing, it resulted in scratches on the product's film. *For more details, please refer to the PDF document or feel free to contact us.

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This is a case study from a paper manufacturing company. We reviewed the safety measures on the production line and decided to implement all possible measures within a limited period of one year. At Kamata Industries, we carry out many safety improvement projects. We proposed to explain our achievements and experience, and to conduct a comprehensive process from on-site investigation, formulation of countermeasures, measurement, design, and production of drawings to construction. Additionally, since there are numerous target areas, we suggested utilizing our network of partner companies to simultaneously advance multiple countermeasures. As a result, we designed and prototyped a rubber bellows for the movable parts of the lifter and installed it to prevent hands and feet from getting caught. [Issues] - It is estimated that there are hundreds of locations requiring countermeasures. - It is impossible for the person in charge to devise and verify countermeasures for all locations due to time constraints. - For some equipment, detailed drawings and materials have been lost. - We want to minimize the time required for meetings and the effort related to work instructions as much as possible. *For more details, please refer to the PDF materials or feel free to contact us.*

• Other construction services
• Facility Design

A large case cleaning device has been newly introduced for a customer engaged in food manufacturing. The cleaning inside the device is performed by opening a ceiling hatch, but there are no access stairs or fall prevention handrails to the ceiling, making it a dangerous task, and measures were required. Therefore, we proposed the installation of a walkway with safety rails to match the height of the cleaning device's top surface. As a result, safety has been ensured, allowing for cleaning operations to be conducted with peace of mind. [Issues] - There is no means to access the top of the cleaning device (currently, personnel are walking on top of the equipment to climb up). - Currently, high-pressure cleaning is being performed while standing on the device's top surface. - The situation on the device's top surface lacks walkways or safety rails, making the task quite dangerous. *For more details, please refer to the PDF document or feel free to contact us.

• Other construction services
• Open staircase
• Protective fence

A customer engaged in food manufacturing is sequentially updating the air conditioning units in their factory for the purposes of addressing global warming and energy conservation. The air conditioning unit targeted for this update is installed within the grille (lattice fence) on the building's wall rather than on the rooftop, making the removal and installation process extremely difficult. As a result, the existing outdoor unit was disassembled on-site, and the ducts to be replaced were cut before carrying out the removal work. The new outdoor unit was also disassembled once and brought in using a high-altitude work vehicle from the wall. The grille was temporarily removed and restored after the unit was brought in. It was challenging to run the piping through a limited space with many obstructions such as beams, but we were able to complete the work as scheduled. [Issues] ■ The removal and installation route is limited, and the new outdoor unit cannot be brought in through the factory. ■ The existing outdoor unit also cannot be removed as is. *For more details, please refer to the PDF document or feel free to contact us.

• Other construction services
• Air conditioning equipment

This is a case study from a food company. They were struggling with the burden of cleaning due to product adhesion on molds and transport guides used in the manufacturing process. Among several surface treatments we proposed, they showed interest in a ceramic coating that excels in heat resistance and non-stick properties. After conducting test evaluations, we achieved good results in terms of non-stick performance. As a result, even after several months of use, there was no deterioration in performance, and they were pleased to find that cleaning tasks had become significantly easier than before. [Issues] ■ Excessive material adhesion can lead to defects where products do not meet the specified weight. ■ They had previously adopted fluoropolymer coatings, but these wore out quickly, resulting in low cost-effectiveness. *For more details, please refer to the PDF document or feel free to contact us.

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