テクノサポート List of Products and Services

High levels of particles contained in lubricating oil are closely related to: - Machine failure - Unexpected downtime - Loss of revenue Effectively removing these invisible contaminants means improving efficiency and productivity, which in turn leads to increased profits. As a result, many business owners are reevaluating their lubricant and reliability strategies. New oil? What are the internal sources of contamination? What are the external sources? Human factors...!? Improving machine reliability and efficiency is an ongoing challenge, requiring constant adjustments and adaptations to plans to maximize equipment output. The IOW oil centrifugal oil separator is considered the most efficient and rapid return on investment oil filter that can be installed. It utilizes centrifugal force to extract sub-micron particles.

• Other resource recycling
• Thermal power generation
• others

In today's diverse fields such as automotive, aerospace, electronics, medical devices, and food processing industries, there is a demand for unique "technologies" that offer unparalleled high added value and high functionality, requiring advanced manufacturing techniques. The "High Precision and Difficult Processing Technology Exhibition" is a technology exhibition that showcases more advanced manufacturing technologies with the theme of pursuing extremes. Our company will be exhibiting the newly designed centrifugal oil separator from IOW Corporation online.

• Other resource recycling
• Garbage disposal, central dust collection, laundry, compressor
• Other power generation

- Remove impurities and particles from lubricating oil - Promote high performance and economical operation of the engine - Prevent wear of critical machine parts - Use centrifugal force to separate solids from the liquid phase - Reduce necessary equipment maintenance - Sludge monitoring system (separator control unit) is standard equipment - Quick recovery of initial investment is possible - Applicable specifications in various industries

• Other resource recycling
• Waste treatment facility
• Special Construction Method

In today's diverse fields such as automotive, aerospace, electronics, medical devices, and food processing industries, there is a demand for unique "technologies" that offer unparalleled high added value and high functionality, requiring advanced manufacturing techniques. The "High Precision and Difficult Processing Technology Exhibition" is a technology exhibition that introduces more advanced manufacturing technologies with the theme of pursuing extremes. Our company will showcase a special magnetic filter that can remove ultra-fine metal powders down to 0.07μ, significantly extending machine life.

• Thermal power generation
• Hydroelectric power
• Wind power generation

The new system, which combines "high-definition black pearl printing technology" and "fully automatic inking and cleaning system," solves the labor-intensive tasks of traditional printing processes. With a smooth surface and high hardness, the occurrence of fine pores is below 0.5%, enabling ultra-high-dimensional and ultra-high-definition flexo printing with the "ultra-high-definition black pearl printing technology." By combining this with the "inking and cleaning system" that allows for fully automatic inking and cleaning, the ink dispensing and cleaning processes are automated, leading to higher production efficiency and dramatically reducing the operator's workload. The system also includes a device called the "carbon doctor chamber," which scrapes off excess ink sent from the chamber body to the roll. Even after 10 years, it remains as good as new, and its ultra-lightweight design makes maintenance and cleaning tasks very easy. It also possesses excellent characteristics, such as reducing the consumption of ink and cleaning agents by about 20%. 【System Features】 ■ Even higher precision flexo printing ■ Fully automatic inking and cleaning system ■ Lightweight chamber and easy maintenance capabilities

• pump

BFT Flexo was born out of the necessity for innovation in inking devices within the flexographic printing industry. Traditionally, most ink circulation devices are manual. To improve this situation, BFT has developed a system that integrates the BFT Carbon Doctor Chamber with a fully automated inking and cleaning device! This contributes to converters aiming for process optimization as a means to achieve the highest levels of flexographic printing and coating technology. While BFT Flexo and BFT Carbon can certainly be used individually without any issues, integrating these two systems allows for a significant improvement in production efficiency at a higher level.

• others

- Like new even after 10 years - Ultra-lightweight - High rigidity - High water repellency - High reliability - Easy maintenance - Wide range of manufacturing sizes It provides an appearance like new and stable performance and reliability even after 10 years. Furthermore, the unique system from Italy's BFT company, the airbag-equipped crossbar system, offers uniform contact pressure of the doctor blade without bias. Additionally, the unique blade holding mechanism allows for easy attachment and detachment of the blade with simple operations. During maintenance, its ultra-lightweight nature demonstrates exceptional workability.

• others

The fluid system, which can be said to be the lifeline of machinery, reduces operating costs while maintaining optimal operating conditions and enhancing quality of results. To meet the conflicting and stringent conditions, reducing downtime is a key approach. How about reconsidering the following items? - Quantification of lubricant cleanliness - How clean is the new oil? - Degree of lubricant cleanliness - Relationship between maintaining lubricant cleanliness and machine lifespan - Contamination issues - Practical proposals

• Renovation and repair methods
• Special Construction Method
• Other resource recycling

The harsh working environments of mines and quarries can cause even high-quality machinery to fail early in their lifespan. Additionally, excessive downtime due to failures is common in excavation operations. The special magnetic filter "Magnum" reliably captures submicron iron-based particles that are difficult to remove with existing filter systems, preventing pressure loss, clogging, and re-emission. It also demonstrates excellent effectiveness in heavy machinery operating on the front lines of the site, such as large excavators and roof bolters, which are affected by metal contamination in hydraulic systems. Please try the "Magnum," which is performing well in overseas sites.

• Safety and consumables
• Other civil engineering works
• Drilling Machine

- Extension of EDM existing filter lifespan - Reliable capture of extensive fine particles in the cutting fluid - Maintenance of cutting fluid cleanliness - Extension of machine lifespan - Improvement in reliability - Enhancement of product finishing accuracy The ability to cut ultra-hard alloys, which do not depend on the hardness of the workpiece—an advantage of electrical discharge machining—means that ultra-hard fine particles are constantly circulating in the cutting fluid. If these ultra-hard fine particles cannot be sufficiently removed by the filter system, it may trigger a "chain reaction of wear." When discharging the cutting fluid, these fine particles are filtered out as sludge, but the finer the mesh, the more expensive the filter becomes. Coarser filters are relatively inexpensive, but if they cannot adequately filter the sludge, they can lead to failures in the main unit and affect the finishing accuracy of the products. Finer meshes are more prone to clogging with sludge, leading to increased frequency of replacement/cleaning, which in turn increases downtime (time stopped for maintenance) and decreases work efficiency. Additionally, the economic losses, along with the environmental burden from disposal, also increase. This solution addresses all these concerns at once. Please try the special magnetic filter "Magnum."

• Wind power generation

The "Magnum" has been proven to provide the following effects when adapted to machine tools: - By being installed alongside conventional filters, its lifespan can be extended. - Even when dirt is maximally accumulated, the decrease in fluid delivery pressure remains at a very low level. - The range of particle sizes that can be removed spans from 1 micron to several thousand microns. - The usable life of the coolant can be significantly extended. - The lifespan of the machine itself can be prolonged. - Downtime for the machine can be reduced. - The cost of consumables, such as grinding discs, can be decreased. - The amount of filter waste is reduced, thereby decreasing environmental impact.

• Water treatment technology and systems

The HST allows for stepless speed changes and switching between neutral, forward, and reverse with a single lever operation. However, due to the high-pressure hydraulic lines and the structure that causes the oil flow direction to switch bi-directionally every time the work vehicle moves forward and backward, a standard circuit filter cannot be used. A device with two sets of high-pressure filter housings, each equipped with a check valve, is necessary, but there are the following challenges: - It requires a large installation space. - It incurs significantly high costs. In small systems, the only countermeasure that can be implemented is to install a strainer at the outlet of the reserve tank at best. As a result, we have been unable to find appropriate countermeasures for problems caused by fine iron-based contaminants suspended in the oil. Magnum solves these issues all at once: - It is compact, easy to install, and very inexpensive. - It can be directly connected to bi-directional lines. - There is almost no pressure loss even when it becomes full of contaminants. - Captured iron-based fine particles do not reflow downstream. - It is suitable for high-pressure lines (guaranteed pressure 6000 psi). - It captures 99.97% of iron-based contaminants at the 10um level. Please give it a try.

• Other resource recycling
• Agricultural civil engineering works
• Prime movers, torque converters, hydraulic equipment, generators

"Magnum" was originally developed to improve the durability of transmissions in the harsh conditions of F1 racing. It was later proven to make a significant contribution to the protection of large gearboxes used for the pulverization mills of coal, which is the fuel for coal-fired power plants. Amid calls for the abolition of coal-fired power plants in pursuit of a decarbonized society, these plants continue to operate actively as electricity consumption expands worldwide. Naturally, unexpected system failures can lead to significant losses. The introduction of "Magnum" was motivated by reasons such as the ineffectiveness of conventional barrier-type filters, including: - Generation of pressure loss - High viscosity index of the lubricating oil used - Insufficient removal of tiny iron-based particles that can damage the system In any system, it is essential to quickly remove the increasing contamination to prevent a wear chain. Since the installation of "Magnum" at the Didcot A power plant 18 months ago, it has been reported that there have been no issues with the pulverization mill gearbox, which previously occurred about four times a year. The earlier "Magnum" is installed, the more effective the protection of the mill, leading to reduced losses!

• Thermal power generation
• Wind power generation
• Other power generation

By introducing "Magnum" into the line, we can significantly reduce costs such as repair expenses, parts costs, and downtime. "Magnum" was originally developed to improve the durability of F1 racing transmissions. This is a performance report from a major steel company in Malaysia with a site area of 500 acres. Here, they were troubled by the accumulation of iron contamination in the transmission lubrication circuit of the cold rolling line. Even with two existing filter systems, fine iron contaminants remained in the bearing lubrication circuit. With the introduction of Magnum, it was confirmed that a visibly large amount of iron contamination was captured in just 16 days! Following the trial of Magnum, the maintenance manager was convinced of the effectiveness of Magnum technology based on survey results showing improved oil cleanliness. From the good test results, they decided to purchase an additional seven units for other lines. Our maintenance team was relieved to be able to remove the most harmful iron dust from the line by introducing Magnum, finally putting an end to the chain of wear.

• Water treatment technology and systems

- Can be installed upstream of existing filters. - Pressure loss, flow rate reduction, clogging, and re-emission are guaranteed to be zero. - Effectively captures metal fine particles down to 0.07μm. - Experience the changes in the suspension state of cutting fluid. - Confirm improvements in product surface roughness and precision with clean cutting fluid. - Significantly reduces the frequency of regular replacement of existing filters. - Contributes to SDGs measures by reducing disposal costs. - Effects are sustained by specially arranged permanent magnets. - Reduced frequency of consumable replacements significantly decreases equipment downtime and improves productivity. - Effectively halts the chain reaction of wear, extending the lifespan of tools.

• Other resource recycling
• Thermal power generation
• Wind power generation

The cleanliness of the processing circulation fluid, which is essential for machining accuracy. - Minimizes the operational (production) downtime of the processing machine. - Effectively removes ferromagnetic metal fine particles down to 0.07μ, which conventional filters cannot eliminate. - Zero pressure loss, flow rate reduction, clogging, and re-emission in the flow path due to specially arranged magnets. - Can be installed upstream. - Reduces/eliminates the consumption of expensive (environmentally harmful) conventional filters for end users. - Significantly reduces the high costs of replacing/disposing of expensive existing filters. - Can be introduced at a low cost. - Proven results in various industries such as aircraft engines, power plants, and wind turbines.

• Thermal power generation
• Wind power generation
• Other power generation

Our company's magnet filters (magnetic filters) have a unique internal structure that captures sub-micron particles using magnets, while preventing clogging and re-emission. This is a new type of magnet filter. By using it in conjunction with conventional cartridge filters, it reliably removes fine iron powder that cannot be captured by filter paper but can cause significant damage to hydraulic circuits and gearboxes when accumulated. It is an essential magnet filter for reducing maintenance frequency and maintaining performance. 【Features】 ■ Reduces or eliminates the consumption of expensive conventional filters for end users. ■ Decreases filter replacement frequency, resulting in longer equipment operating time. ■ Effectively captures fine particles that pose a true threat to the equipment. ■ No clogging of the filter occurs, without causing pressure loss or flow rate reduction. ■ Significantly improves the cleanliness of the fluid system in the equipment. ■ Easy to install and reasonably priced.

• others

- It can reduce or eliminate the consumption of expensive (environmentally burdensome) conventional filters for end users. - The frequency of filter replacements decreases, resulting in longer equipment operating times. - It reliably captures fine particles that pose a true threat to the equipment. - There is no clogging of the filter, which prevents pressure loss and flow rate reduction. - The cleanliness of the fluid system in the equipment is significantly improved. - Easy to install. - Reasonably priced. - A wide range of achievements across various industrial sectors.

• others

- High versatility - Excellent cost-performance digital imaging solution - Patented ink supply system - Easy maintenance - Nozzle replacement with plug-and-play system - High speed and high resolution - Infinite expandability through daisy chaining - Back printing possible: no web inversion required - Very robust and user-friendly ink supply

• Printer
• others

Standalone MICR verification unit for printing environments Easy operation allows anyone to verify High reliability Adaptable to a wide range of sheet sizes Robust Detailed data verification possible when combined with the included QCX software Simple calibration through reading calibration sheets

• Other measuring instruments
• Analysis and prediction system
• Other office supplies

Severe viscosity management in manufacturing environments where a few seconds of difference directly leads to significant material loss. Traditional manual measurement with measuring cups poses considerable challenges. The accuracy differences in numerous simple measuring devices directly impact product costs. High precision that does not allow competitors to catch up. The real-time automatic viscosity measurement and management system from the German company opti-color, with years of proven results in various fields, demonstrates its power!

• others

This is an online viscosity management system that allows users to set numerical values directly based on the seconds of devices like the Zarn Cup currently used on-site, enabling high-precision viscosity control. The automatic viscosity system from Opticolor Germany was developed to meet the needs of manufacturing sites. 【Features】 - Real-time viscosity management of products - Sturdy housing - Pressure-resistant explosion-proof structure - Repeated high precision that does not allow deviations around the set viscosity value - Proven track record in various industries for over 26 years - Easy origin value checks in compliance with ISO9000 - Thorough pre-shipment performance inspection Viscosity constantly changes during the manufacturing process. Operators working on the production line are constantly challenged to maintain uniform viscosity. Changes in viscosity can lead to increased defect rates in important products, directly resulting in significant losses. Viscosity management is essential for providing high-quality products. We contribute to the realization of real-time viscosity management in your workplace, independent of the operator's experience!

• Other measuring instruments
• Other analytical equipment
• Other Management Services

A special powdered material for which CAE Corporation has obtained exclusive patent rights, enabling automatic processing in sync with ceramic processing. ■ Smooth and high hardness resembling black pearls ■ High-precision cell wall width structure ■ The occurrence rate of fine pores is less than 0.5%. ■ Ink transfer rate improvement (95-100%) allows for over 20% reduction in ink costs. ■ Flexible cell customization ■ Significantly improved cleaning efficiency, allowing for long-term storage of initial anilox specifications ■ Capable of ultra-high dimensional flexographic printing

• others

A crucial first step for the printing industry towards a decarbonized society! A new technology that addresses the challenges of using water-based inks, where over 50% of the solvent is water. 【SDGs Challenges in the Printing Industry】 1. Elimination of VOCs (Volatile Organic Compounds) 2. Eradication of VOC combustion devices 3. Energy-saving printing 【Features】 - Smooth and high hardness - Achieved 0.5% generation of fine pores - Improved ink fluidity - Over 20% reduction in ink costs - High-precision cell wall width structure - Customizable cells - Capable of ultra-high-dimensional and high-definition water-based flexo printing - Assurance of high quality through Esko HD certification and Opaltone certification The evolution of water-based flexo printing, also known as sustainable printing, has now made high-definition printing comparable to gravure printing possible, providing a perfect answer to the demand for reducing environmental impact from VOCs such as toluene.

• others

**Features** - Capable of removing fine particles Can capture submicron particles (10μm to 0.07μm) - No clogging Since it does not clog, there is no pressure loss, and even when the capacity for capture reaches its limit, it does not hinder the operation of the device - Strong capture power Efficiently removes iron powder and other contaminants from liquids - No re-release Once contaminants are captured and solidified, there is no risk of them re-releasing as clumps

• others
• Water treatment technology and systems
• Hydrological survey

◆High-speed rotating jet engines operate in harsh environments. The important gearbox that assists the jet engine in functioning properly. Lubricating oil must always be supplied to each mechanism and circulate smoothly. The challenge was how to efficiently remove submicron-level hard metal particles suspended in the lubricating oil. ◆Introduction Story The development project for a magnetic filter for the lubrication line of the gearbox, which is essential for jet engines, started upon receiving a development request from Rolls-Royce. After more than 10 years of extensive research and testing, it finally received certification as official equipment. And it was eventually adopted for the Trent 500 turbofan jet engine for the Airbus A340. The magnetic filter, Magnum, contributes to the safety of air travel.

• Other elevators and transport systems
• others
• Safety and consumables

Quenching and descaling operations at the steel mill The issues of fine contamination such as iron and steel chips, rust, and iron oxide are caused by the quenching and scaling removal processes. Effective magnetic filters in the steel industry provide significant benefits in improving the performance of water circulation systems, cooling systems, filtration devices, filter systems, and fluid adjustments, playing a major role in improving and reducing system running costs, extending the lifespan of system components, enhancing reliability, and increasing critical uptime. Magnum is a simple and effective technology. In the "quenching" process, steel is heated for a certain period to harden it, and then rapidly cooled by immersing it in water or oil. However, an important step is that the water used causes the scale on the surface of the steel to flake off. This contaminates the fluid systems such as cooling water. The water is typically sent to a large settling tank, where larger chips settle out. However, smaller chips and contaminants are recirculated and reintroduced into the system and process. As a result, this can lead to blockages in valves, rotary couplings, pumps, and spray nozzles.

• Steel
• Secondary steel products
• Water treatment technology and systems

Efficient magnetic filters play a significant role in improving the performance of filtration devices and filter systems/fluid control, enhancing/reducing the running costs of systems, and increasing operational efficiency. They have improved the reliability of systems at nuclear power plants in the Czech Republic. They were introduced to reduce failures of various mechanical devices, such as electric valves in steam lines, which were previously considered impossible to address. Magnum was introduced in the steam generator blowdown sample line of steam generator number 4 at the nuclear power plant. This area is of great interest to plant owners and operators from the perspectives of efficiency (energy is wasted during the blowdown process, but the efficiency of the steam generator improves) and safety (especially in nuclear power plants, where the entire steam generation process is strictly managed). In the future, it will be necessary to further increase power generation efficiency to reduce greenhouse gas emissions (carbon dioxide). Before the installation of Magnum, contaminants continued to circulate through conventional filters (most of which were smaller than 1 micron). These hard and sharp metal particles likely caused cascading wear, eroding all valves and stationary parts of the system, thus threatening the overall safety of the nuclear power plant.

• Power generation equipment
• Other power generation
• Power and Energy Equipment

A Magnum has been adopted for the lubrication line of a 750 kW generator's gearbox located in Sweden. A Magnom Clear 5" was installed downstream of an existing 10-micron filter, and after six months of normal operation, when the internal core was removed, a significant amount of contamination, including metal wear particles as small as 0.2 microns, was found, surprising those involved. Such fine metal contamination can trigger a wear chain in the gearbox, demonstrating the performance of the Magnum filter, which can efficiently and safely remove it. Wind power is relatively efficient, converting about 30-40% of the kinetic energy of wind into electrical energy, making it difficult to emit greenhouse gases, and is therefore attracting attention as one of the measures for SDGs. However, due to the difficulty of regular inspections depending on the installation location (such as offshore), the safety and reliability of fluid systems are particularly important.

• Power generation equipment
• Solar System Solar Module
• Prime movers, torque converters, hydraulic equipment, generators

Did you know? 80-90% of the products manufactured worldwide are made of carbon steel. This becomes ultra-hard and ultra-sharp carbon steel fine powder due to wear from operation, and when it moves freely through the fluid system circulation, a destructive process called "wear chain reaction" occurs. Magnum reliably captures these iron fine particles, which are threats that conventional filtration systems (filter-element type and magnetic type) could not address. Moreover, once captured, the contaminants cannot escape. There is also no clogging, which is common with filters. Is such a thing possible? It is. Its effectiveness has been proven in many field applications.

• Thermal power generation
• Hydroelectric power
• Wind power generation

The engineering design company Magnom from England proposes to solve a significant portion of the causes of catastrophic failures in fluid systems by removing iron-based microparticles. The reason conventional filters have been unsuccessful in this removal is highlighted by the fact that traditional filtration technologies do not consider the threats posed by the size of contaminant particles. Magnom's patented technology is used in inexpensive filtration units that are added to conventional mechanical mesh filters. Magnom is widely active in hundreds of applications around the world, ranging from F1 racing cars, where fluid purity is essential to prevent wear and maintain efficiency, to closed-loop systems like household heating appliances that reduce the accumulation of iron powder in heat exchangers to improve overall fuel efficiency.

• Conveyor
• Wind power generation
• Bulldozers and scrapers

Up to 50% weight reduction. Through years of experience and focused investment, we have developed products that are extremely lightweight yet allow for completely safe operation. ATEM's air shafts can achieve a weight reduction of up to 50% compared to other products without compromising on quality. One of the reasons ATEM's air shafts are said to be the best in the industry is their ease of use. We continuously conduct research to further lighten our products and improve usability for end users. As a result, tasks can be performed more easily and quickly, bringing benefits to our customers' entire companies. In Italian, "anche l'occhio vuole la sua parte," meaning "appearance matters too." At ATEM, we apply anodized and zinc-plated standard finishes to most of our products, ensuring that our customers' shafts have the best appearance.

• Light Roller
• others
• Conveyor

Ultra-lightweight aluminum air shaft Stylish Italian brand. Manufactured by ATEM. Low price, ultra-lightweight, automatic centering function, high torque, high reliability, easy maintenance, and can be produced in diameters from 25 to 500 mm. We provide the highest quality, ultra-lightweight shafts made to order according to customer requests.

• Light Roller
• Packaging Machines

Developed based on a honeycomb 60° cell pattern suitable for higher quality flexo printing. This cell has been stretched and designed using CAE's patented special powder for the black pearl ceramic coating technology, which has been put into practical use. This high-tech solution reduces high-quality printing and ink deposition, functioning similarly to Teflon coating. In other words, it increases transfer efficiency, allowing for more effective ink transfer and the ability to transfer the appropriate amount of ink for color matching. The eCellHD ultra-high-definition laser engraving technology offers the following benefits: 1. Improved ink transfer efficiency 2. Balance between high line counts and solid printing 3. Reduced dot gain 4. Stable ink transfer from cells 5. Stable density and contrast achievable even at high line counts 6. Clean and sharp reproduction of highlights and midtones 7. Reduced ink splatter 8. Compatibility with CTP, NX Kodak plates, flat top dots, etc. 9. Tracking service that guarantees the process from shipment to the user’s hands in perfect condition.

• others

From November 24 to 25, 2022, we made our debut of the new product BPC Anilox Roll at the tabletop show held alongside the IGAS2022 at Tokyo Big Sight. This marked our first appearance in Japan.

• others
• Printer

This is a technical proposal from CAE, which has extensive experience in flexographic printing and coating technologies and techniques. The heart of the printing machine, the "anilox sleeve core," is specially designed and developed according to international standards, and is engraved to meet the unique needs and requirements of customers (screen, volume, selection of advanced cell technology). CAE ensures absolute dimensional stability with the highest quality standards, guaranteeing that the anilox sleeve operates at the maximum speed of the printing machine while achieving excellent print quality and optimal ink transfer.

• Signs, banners, lanterns, and curtains
• others

The Black Pearl Ceramic Coating developed by CAE is a patented technology that fundamentally overturns conventional wisdom regarding ceramic anilox. This coating process improves standard plasma coating heads through CAE's unique design and promises to create perfect cell-engraved patterns that are not dependent on the skill level of ceramic operators, thanks to an automated robotic system that fully integrates ceramic thermal spraying and the BPCC process.

• Parts and Materials

Features of CAE Anilox Roll - Smooth and high hardness! - Achieved almost zero generation of fine pores! - Capable of ultra-high dimension and ultra-high precision flexo printing! (Reference Image) Left side portrait print: Using conventional honeycomb 60° cells Right side portrait print: Using BPCC Anilox eCell *For more details, please download the PDF or contact us.

• Packaging materials