Low flow, pressure loss, clogging, and goodbye magnetic filter?
Magnet Filter MAGNOM (Magnum)
As long as it is installed upstream of the existing filter, remarkable effects can be expected immediately.
- It can reduce or eliminate the consumption of expensive (environmentally burdensome) conventional filters for end users. - The frequency of filter replacements decreases, resulting in longer equipment operating times. - It reliably captures fine particles that pose a true threat to the equipment. - There is no clogging of the filter, which prevents pressure loss and flow rate reduction. - The cleanliness of the fluid system in the equipment is significantly improved. - Easy to install. - Reasonably priced. - A wide range of achievements across various industrial sectors.
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basic information
- Capable of removing fine particles Magnum can capture fine magnetic particles (submicron: 10μm to 0.07μm) that cannot be removed by filters using filter paper or mesh, such as cartridge filters. - No clogging Due to its special structure, which sandwiches the magnet between special plates, it does not block the flow path in the area where iron powder is captured. Therefore, it does not clog at all and does not cause pressure loss. Remarkably, even when the capture capacity limit is reached, it does not hinder the operation of the device. - Strong capturing power The magnet enhances the magnetic flux through a special arrangement, resulting in a significant difference in the capturing power of iron powder compared to simple magnets. Unlike conventional magnet filters, which can only capture contaminants from liquids close to the magnet, this design greatly improves the cleanliness of the fluid. - No re-release Captured contaminants are accumulated in a powerful collection area separate from the flow path. The dangerous phenomenon that can occur with regular magnet filters, where the magnetic force weakens as one moves away from the magnet (inverse square law: for example, it gets darker as you move away from a light source), does not happen at all. Once captured and solidified, contaminants do not re-release as a mass.
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Applications/Examples of results
By Industry Hydraulic Systems - Hydraulic power units for factories - Hydraulic devices for processing machines, etc. - Hydraulic testing equipment - Construction machinery - Ships - Mining machinery - Agricultural machinery - Railways Large Transmissions - Transmissions for wind power generation systems - Transmissions for coal pulverizers in thermal power plants - Transmissions for kilns, coal pulverizers, etc. in cement plants - Transmissions for feed roller drives in factories - Transmissions for mixing and calendar machines in factories - Transmissions for crushing, grinding, and refining processes in mines and metal manufacturing plants Automobiles and Motorcycles - Transmission oil - Power steering - Engine oil Water Cooling and Heating Systems - Cooling systems for injection molding molds - Cooling lines for industrial and power generation use - Steam lines for industrial and power generation use (liquid only) - Cooling fluids for steelmaking lines - Quenching fluids Processing Machines and Machine Tools - Various cutting fluids for lathes, milling machines, etc. - Processing oil for electrical discharge machines - Various cleaning fluids - Quenching cooling fluids
Detailed information
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This is a new type of magnetic filter that has a special internal structure, capable of capturing sub-micron particles with magnets while preventing clogging and reflow. When used in conjunction with conventional cartridge filters and the like, it reliably removes fine iron powder that cannot be captured by filter paper but can cause significant damage to hydraulic circuits and gearboxes when accumulated. Installing it upstream extends the lifespan of existing filters, significantly improving the cleanliness of the fluid. This next-generation magnetic filter is essential for reducing maintenance frequency and maintaining performance. Its proven track record extends to aircraft, supercars, and wind power generation systems.
Line up(5)
Model number | overview |
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Model CP (for hydraulic circuits) | This is a compact model that can be directly installed in hydraulic circuits. It has a housing that can withstand high pressure and can be installed just before important components of the hydraulic circuit. |
Model M (for hydraulic devices) | This is a versatile model suitable for hydraulic devices and medium-sized transmissions. It has a large capture volume and is a simple yet compact model that balances pressure loss and capture efficiency. |
Process Unit (large model for lubricants, etc.) | This is a large diameter and high capacity model that can handle large flow piping for large hydraulic devices and large transmissions. It provides maximum preventive maintenance to reliably protect critical systems that cannot afford failure, such as centralized systems and power generation systems. |
Suction Filter Type | This model is installed as a suction filter inside the tank of hydraulic devices. It is designed to protect the pump with a structure unique to Magnum that prevents clogging. In practice, only coarse mesh filters could be used for suction filters due to clogging and suction resistance. However, the Magnum filter, which can capture iron powder particles smaller than 1 micron, becomes a significant protective solution for hydraulic devices. |
Clear Series (for low-pressure general liquids) | This model features a transparent housing and a T-shape for easy maintenance, designed for aqueous solutions. It serves as a final filter for cutting fluids and is a large-capacity integrated model aimed at scale removal from cooling water such as chillers. |
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