Significantly contributes to maintaining the cleanliness of EDM machining fluids, which is directly linked to product finish and the lifespan of the machine itself. Effectively captures a wide range of airborne particles from 0.07 to 260 microns.
- Extension of EDM existing filter lifespan - Reliable capture of extensive fine particles in the cutting fluid - Maintenance of cutting fluid cleanliness - Extension of machine lifespan - Improvement in reliability - Enhancement of product finishing accuracy The ability to cut ultra-hard alloys, which do not depend on the hardness of the workpiece—an advantage of electrical discharge machining—means that ultra-hard fine particles are constantly circulating in the cutting fluid. If these ultra-hard fine particles cannot be sufficiently removed by the filter system, it may trigger a "chain reaction of wear." When discharging the cutting fluid, these fine particles are filtered out as sludge, but the finer the mesh, the more expensive the filter becomes. Coarser filters are relatively inexpensive, but if they cannot adequately filter the sludge, they can lead to failures in the main unit and affect the finishing accuracy of the products. Finer meshes are more prone to clogging with sludge, leading to increased frequency of replacement/cleaning, which in turn increases downtime (time stopped for maintenance) and decreases work efficiency. Additionally, the economic losses, along with the environmental burden from disposal, also increase. This solution addresses all these concerns at once. Please try the special magnetic filter "Magnum."
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basic information
■Removal of fine particles is possible Magnum can capture fine magnetic particles (submicron: 10μm to 0.07μm) that cannot be removed by filters using filter paper or mesh, like cartridge filters. ■No clogging Due to its special structure, where magnets are sandwiched between special plates, it does not block the flow path in the area where iron powder is captured. Therefore, it does not clog at all and does not cause pressure loss. Even when the capture capacity limit is reached, it does not hinder the operation of the device. ■Powerful capturing ability The magnets enhance the magnetic flux due to their special arrangement, resulting in a significant difference in the capturing ability of iron powder compared to simple magnets. Unlike conventional magnet filters, which can only capture contaminants from liquids close to the magnets, this structure greatly improves the cleanliness of the fluid. ■No re-release Captured contaminants are accumulated in a powerful collection area separate from the flow path. The dangerous phenomenon that can occur with regular magnet filters, where the magnetic force weakens as you move away from the magnet, causing once-captured and solidified contaminants to re-release as a mass, does not occur at all.
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Applications/Examples of results
By Industry ■ Hydraulic Systems Hydraulic power units for factories / Hydraulic devices for processing machines, etc. / Hydraulic testing equipment / Construction machinery / Ships Mining machinery / Agricultural machinery / Railways / Large transmissions / Transmissions for wind power generation systems / Transmissions for coal pulverizers in thermal power plants / Transmissions for kilns and coal pulverizers in cement plants / Transmissions for feed roller drives in factories / Transmissions for stirring and calendar machines in factories / Transmissions for crushing, grinding, and refining processes in mines and metal manufacturing plants / ■ Automobiles and Motorcycles Transmission oil / Power steering / Engine oil ■ Water Cooling and Heating Systems Cooling systems for injection molding molds / Industrial and power generation cooling lines Industrial and power generation steam lines (liquid only) / Cooling liquids for steelmaking lines Quenching liquids / Cutting fluids for processing machines and machine tools / Lathes, milling machines, etc. Processing oils for electrical discharge machines / Various cleaning liquids / Hardening cooling liquids
Detailed information
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The X-ray analysis confirmed the presence of chromium, vanadium, copper, and zinc, in addition to iron, which constitutes the majority of the particles. These results indicate that low alloy steel was processed using a discharge machining tool.
Line up（5）
| Model number | overview |
|---|---|
| Model CP (for hydraulic circuits) | ・Can be directly installed in hydraulic circuits ・Compact model ・Housing that can withstand high pressure ・Upstream of important components of the hydraulic circuit |
| Model M (for hydraulic devices) | ・Versatile model ・High capture volume ・Balances pressure loss and capture efficiency ・Simple and compact |
| Process Unit (large model for lubricants, etc.) | ・Large diameter and large capacity model ・Compatible with large flow piping ・For centralized systems where failure is not allowed ・Reliably protects power generation systems, etc. ・Maximum preventive maintenance |
| Suction Filter Type | ・As a suction filter inside the tank of hydraulic devices ・Effectively captures iron powder particles down to 0.07 microns ・Model designed to protect pumps from clogging ・A significant protection solution for hydraulic devices |
| Clear Series (for low pressure general liquids) | ・Model for aqueous solutions ・Transparent housing ・Adopts an easy-to-maintain T-type design ・Large capacity integrated model ・As a final filter for cutting fluids ・For scale removal in cooling water such as chillers ・Permissible temperature: 80℃ |
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We are committed to delivering cutting-edge information, technology, and products from around the world. Primarily importing from the UK, Germany, and the United States, we handle industrial equipment related to chemicals, pharmaceuticals, cosmetics, food, as well as printing and paper film processing.