Ultrasonic cleaning device using fine bubbles (microbubbles) - Nonlinear control by megahertz ultrasound -

A technology for stably utilizing fine bubbles with a spherical size of 20μm or less—nano-level cleaning method that controls ultrasonic acoustic flow.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing fine bubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: An ultrasonic transducer subjected to surface modification treatment using ultrasonic waves and fine bubbles. 2: An ultrasonic dedicated tank subjected to surface modification treatment using ultrasonic waves and fine bubbles. 3: A degassing and fine bubble (microbubble) generation liquid circulation system. 4: An optimization control system for ultrasonic waves and liquid circulation controlled by a control device. 5: An acoustic pressure management system using an ultrasonic tester. Note: The tank, transducer, and tools can be adjusted for acoustic characteristics through aging treatment. *Features This is an effective cleaning device using a dedicated ultrasonic tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank become insufficient. (The standard tank is modified for surface treatment using ultrasonic waves and fine bubbles.) Ultrasonic waves (cavitation and acoustic flow) are controlled according to the target and purpose of cleaning, stirring, and surface modification.

• pump
• Drainage and ventilation equipment
• Water Treatment

Optimization of cavitation and acoustic flow using a degassed fine bubble generation liquid circulation device.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing microbubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: Two types of ultrasonic transducers (standard types 38 kHz, 72 kHz) that perform surface modification treatment using ultrasonic waves and microbubbles. 2: An ultrasonic dedicated tank (standard type, inner dimensions: 500*310*340mm) that performs surface modification treatment using ultrasonic waves and microbubbles. 3: A degassing and microbubble generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation via a control device. 5: An acoustic pressure management system using an ultrasonic tester. *Features This is an effective device utilizing an ultrasonic dedicated tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Depending on the target and purpose of cleaning, stirring, and surface modification, two types of ultrasonic transducers are combined and controlled. The recommended combination is in the state of 38 kHz and 72 kHz. Technology for stably utilizing fine bubbles of 20 μm or less.

• pump
• Scientific Calculation and Simulation Software
• others

Optimization of Ultrasonic Propagation State Based on Acoustic Pressure Measurement Analysis - Optimal Control of Resonance Phenomena and Nonlinear Phenomena -

Methods to Improve the Current Ultrasonic Cleaning Machine (Development of Optimization Technology for Ultrasonic Tanks and Liquid Circulation) The Ultrasonic System Research Institute has developed technology to control the propagation state of ultrasonic waves by analyzing the effects of the structure, strength, and manufacturing conditions of the ultrasonic tank, as well as by setting the method of liquid circulation within the tank. This technology allows for the analysis and evaluation of the dynamic characteristics of complex ultrasonic vibrations in relation to various factors, enabling the setting of the circulation pump method to adjust the effects of cavitation and acceleration according to specific objectives. Note: The settings regarding the relationship between the tank, circulating liquid, and air are proprietary knowledge. This technology can also be applied to tanks that do not have an overflow structure. As a specific response, we can address the issues of ultrasonic attenuation caused by the current tank by adjusting the settings of the liquid circulation pump. In particular, for precise cleaning at the nano level, we propose additional measures for oscillation control using megahertz ultrasonic oscillation probes.

• pump
• Turbid water and muddy water treatment machines
• Water treatment technology and systems

Design, development, manufacturing, and technology of ultrasonic equipment tailored to specific purposes based on the measurement and analysis of ultrasonic vibrations—aging treatment of ultrasonic equipment.

Development of a Dedicated Ultrasonic Tank The Ultrasonic System Research Institute has developed a dedicated ultrasonic tank by applying measurement technology related to the propagation state of ultrasound. As a result of using the newly developed dedicated ultrasonic tank for ultrasonic cleaning and surface modification, it has become easier to control not only the utilization efficiency of ultrasound but also the propagation states of cavitation and acceleration. This represents a completely new manufacturing technology (Note) for tanks and surface treatment technology, and it has been confirmed to be a significant achievement through measurement and analysis of the states. Note: Original design, manufacturing, and adjustment methods. This method and technical know-how are offered as part of our consulting services. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response mulnos: power contribution rate

• pump
• Other measuring instruments
• others

Ultrasonic plating treatment technology using fine bubbles and megahertz ultrasonic waves.

The Ultrasonic System Research Institute has been developing ultrasonic plating treatment technology utilizing fine bubbles and megahertz ultrasound in collaboration with Japan Barrel Industry Co., Ltd. since 2015. Note: As of August 2024, it is continuously evolving based on good results into various application technologies. 1) Cleaning, processing, welding, plating... surface treatment... 2) Chemical reactions, liquid homogenization, stirring... 3) Inspection, evaluation... 4) Optimization control of ultrasound and fine bubbles tailored to specific purposes. Currently, in collaboration with Japan Barrel Industry Co., Ltd., we are developing application technologies utilizing ultrasound and fine bubbles for iron plating treatment (iron powder, amorphous, megahertz ultrasound...). If you are interested, please contact us via email. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

• Non-destructive testing
• Other measuring instruments
• others

Control technology for acoustic flow (nonlinear phenomena) based on sound pressure measurement analysis.

The Ultrasonic System Research Institute has developed a system that applies technology to measure and analyze the state of ultrasonic waves propagating in the liquid within an ultrasonic tank, setting and controlling the propagation state of ultrasonic waves according to the effects of the tank's structure, strength, manufacturing conditions, and the state of liquid circulation. The liquid circulation within the ultrasonic tank is captured as a system, and the primary purpose of many ultrasonic (tank) applications is to predict or control the sound pressure changes of the liquid inside the tank. However, numerous issues have been pointed out in many implementations due to discrepancies between theory and practice. In response to such cases: 1) The removal of obstacles involves the use of statistical data analysis methods, which is the technology for measuring and analyzing ultrasonic propagation states. 2) Based on the results of data analysis related to the subject, the characteristics of the subject are confirmed, which is the technology for detecting the acoustic properties related to the surface elastic waves of the object. 3) Progressing to control realization through characteristic confirmation involves technology for controlling nonlinear phenomena. By employing the above methods, the utilization state of ultrasonic waves has been improved for efficient use, and there are numerous examples of original systems that have realized the intended use of ultrasonic waves.

• Vibration and Sound Level Meter
• Scientific Calculation and Simulation Software
• others

Application of processing technologies utilizing nonlinear phenomena of ultrasound (acoustic flow, generation of harmonics, etc.) for nano-level emulsification, dispersion, and grinding.

- Technology for controlling nonlinear phenomena of ultrasound: Nano-level stirring, emulsification, dispersion, and grinding technology - The Ultrasonic System Research Institute has developed effective stirring (emulsification, dispersion, grinding) technology utilizing "technology for controlling nonlinear phenomena of ultrasound (acoustic flow)." This technology controls ultrasound (cavitation, acoustic flow) by utilizing (evaluating) the ultrasonic propagation characteristics (analysis results) of indirect containers, ultrasonic tanks, and other equipment through surface inspection. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rate) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response analysis function mulnos: power contribution rate analysis function

• Secondary steel products
• Non-destructive testing
• Other Hydrogen/Fuel Cells

A technology for alleviating and equalizing the surface residual stress of ultrasonic transducers using an ultrasonic and fine bubble generation liquid circulation system.

The Ultrasonic System Research Institute has published a technology that applies measurement, analysis, and control techniques related to the propagation state of ultrasound to relax the surface residual stress of ultrasonic transducers using an ultrasonic and fine bubble generation liquid circulation system. This technology for relaxing surface residual stress enables the improvement of fatigue strength against metal fatigue. In particular, by considering the guided waves (surface elastic waves) of the target object in the propagation state of ultrasound, we have developed a method to achieve effective ultrasonic irradiation conditions through the setting, tooling, and control. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. This technology will be offered as a consulting service. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic properties, can be utilized and developed as a distinctive operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.

• Special Construction Method
• Other measuring instruments
• others

Application of measurement, analysis, and evaluation techniques related to ultrasonic propagation conditions — Providing know-how for optimal control of ultrasound.

The Ultrasonic System Research Institute has developed design and manufacturing technology for ultrasonic dedicated tanks by applying measurement and analysis techniques related to ultrasonic propagation conditions. With the technology developed this time, we can achieve efficient utilization of ultrasound suitable for ultrasonic cleaning and surface modification, as well as dynamic control of cavitation and acoustic flow, and propagation conditions for target objects, for ultrasonic dedicated tanks ranging from a maximum length of 3 cm (liquid volume 5 cc) to 600 cm (liquid volume 8000 liters), tailored to specific purposes. In conventional tank (or transducer) design and manufacturing, insufficient consideration of acoustic characteristics often leads to uneven and unstable phenomena due to interference and attenuation of vibrations, making ultrasonic lifespan and tank troubles more likely to occur. This technology can detect issues (various distributions of cleaning solutions, installation methods of tanks and transducers) even in existing tanks and transducers, allowing for improvements and enhancements. --- Provided Know-How --- 0) Design and manufacturing methods for devices 1) ON/OFF control of ultrasound 2) ON/OFF control of liquid circulation 3) Provision of optimization know-how 4) Methods for utilizing megahertz ultrasound

• pump
• Water Treatment Plant
• others

Control technology for acoustic flow (the main cause of ultrasonic effects: nonlinear phenomena) using ultrasound and fine bubbles.

The Ultrasonic System Research Institute has developed a method (system) for the <analysis and evaluation> of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We provide consulting for a degassing microbubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable state, we conduct consulting to add the degassing microbubble generation liquid circulation system to specific tanks present on-site. 1: Explanation of principles 2: Specific proposals tailored to the cleaning machine (device) 3: Explanation of know-how 4: Explanation of verification methods, adjustment methods, and maintenance methods Development of nonlinear vibration control technology using fine bubbles and megahertz ultrasound Regarding this technology, we provide consulting as "vibration measurement technology utilizing ultrasound." Ultrasound propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

• pump
• Other analytical equipment
• others

Development and manufacturing technology of new ultrasonic propagation tools using iron plating technology - Iron plating treatment: Nippon Barrel Industry Co., Ltd.

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 900 MHz, utilizing the iron plating technology of Japan Barrel Industry Co., Ltd. We have developed new ultrasonic propagation tools (ultrasonic probes, etc.). This ultrasonic technology is available for consulting. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (analysis confirmation) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator Regarding usage, the key point is the setting of various parameters utilizing the characteristics of a discrete-value function generator through digital control. By using a nonlinear resonant ultrasonic oscillation probe, the control range of sound pressure levels due to resonance phenomena is greatly expanded, which is significantly different from conventional resonance phenomena. This allows for the optimization of control settings based on sound pressure measurement analysis, avoiding phenomena such as damage or destruction.

• Analysis and prediction system
• Other Software
• others

Ultrasonic cleaning technology based on the measurement, analysis, and evaluation of ultrasonic propagation conditions.

The Ultrasonic System Research Institute has developed technology that applies "measurement, analysis, and control" techniques related to the nonlinearity of ultrasound to analyze and evaluate the dynamic characteristics of ultrasonic vibrations propagating through various targets (elastic bodies, liquids, gases). This technology optimizes interactions concerning cleaning objects, tools, ultrasonic transducers, water tanks, and liquid circulation according to specific purposes. Through previous oscillation, measurement, and analysis using ultrasonic oscillation control probes and ultrasonic testers, we have developed optimization technology for ultrasonic utilization by examining various relationships and response characteristics (Note: power contribution rate, impulse response, etc.). Regarding the measurement and analysis of ultrasound, the setting of sampling time utilizes original simulation technology. This technology is provided as consulting for the optimization of ultrasonic systems (cleaning, stirring, processing, etc.). The propagation characteristics of ultrasound include: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rate)

• Vibration and Sound Level Meter
• Scientific Calculation and Simulation Software
• others

Dynamic Control Method for Megahertz Ultrasound Based on Classification Techniques Related to Ultrasonic Propagation Phenomena

The Ultrasonic System Research Institute has developed a classification method for ultrasonic propagation phenomena based on the analysis results of ultrasonic sound pressure data and changes in the bispectrum. This classification has been applied to Shannon's juggling theorem to develop a "dynamic control method for megahertz ultrasound." This technology is being offered for consulting proposals and implementation support. To utilize ultrasonic propagation phenomena stably and efficiently, it is necessary to examine the response characteristics and interactions related to conditions other than oscillators and transducers, as well as to develop dedicated tools. By examining oscillation waveforms and control conditions, new ultrasonic effects (Note 1: Original nonlinear resonance phenomenon) can be discovered. Utilizing ultrasonic phenomena primarily driven by nonlinear effects according to specific purposes enables highly efficient use of ultrasound. In particular, there has been an increase in achievements in nanolevel ultrasonic technology. Note 1: Original nonlinear resonance phenomenon The generation of harmonics caused by original oscillation control, which is realized at high amplitudes due to resonance phenomena, results in the resonance phenomenon of ultrasonic vibrations.

• Non-destructive testing
• Scientific Calculation and Simulation Software
• IoT

Ultrasonic oscillation control probe enabling control of resonance phenomena and nonlinear phenomena - Surface modification technology (relaxation of surface residual stress) through nonlinear oscillation control.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development technology of an ultrasonic probe and sound pressure measurement analysis system that can measure ultrasonic propagation conditions from 0.1 Hz to 900 MHz. Ultrasonic sound pressure measurement analysis system (Ultrasonic tester: standard system) 1. Contents - One dedicated probe for measuring sound pressure of ultrasonic cleaners - One general-purpose ultrasonic measurement probe - One oscilloscope set - One set of analysis software, manuals, and various installation sets 2. Features (for standard specifications) * Measurement (analysis) frequency range Specification: from 0.1 Hz to 10 MHz * Ultrasonic oscillation Specification: from 1 Hz to 100 kHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours is possible * Simultaneous measurement of any two points * Measurement results displayed in graphs * Analysis software for time-series data included This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position and state, as well as elastic waves, to detect various acoustic performances.

• Non-destructive testing
• Vibration and Sound Level Meter
• Scientific Calculation and Simulation Software

An article has been published about the case of introducing the expense reimbursement system "Rakuraku Seisan" at TSP Corporation. ~ In the case of TSP ~ Before the introduction, there were challenges such as dealing with the "paper" sent from various locations and the reliance on specific individuals for the tasks. After the introduction, the input and checking of FB data, which used to take 2 to 3 hours, can now be completed in just 5 minutes. Additionally, the mindset of the accounting department, which was previously reliant on manual entry, has changed. [Case Overview] ■ Challenges before introduction - Dealing with "paper" sent from various locations, reliance on specific individuals ■ Key points of introduction - A robust support system for setup and operation - Easy to start from a small scale both financially and functionally *For more details, please refer to the related links or feel free to contact us.

The facility operating the nurse call system has made the bed exit sensor wireless, allowing it to notify in conjunction with the nurse call. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ The bed exit sensor notifies wirelessly in conjunction with the nurse call. ○ Up to 5 transmitters can be registered with one receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.

Full and empty management refers to the real-time display of parking availability and the management of efficient use of parking spaces. By utilizing Hotron's sensors, drivers can quickly discover available parking spaces, achieving efficient parking lot operations. ■ For large parking lots, the "floor management method" and "block management method," which focus on cost reduction, are recommended. Sensors are installed at regular intervals to count the number of vehicles passing through. This method offers the advantage of easy installation and low costs. 【Target Products】 - Vehicle Count Sensor CCS2 - Ultrasonic Sensor HM-UX2/UW2 ■ For smaller scale operations, the "space management method," which installs sensors in each parking space to display availability with high accuracy, is recommended. By ensuring accurate full and empty displays, it helps prevent unnecessary entry of new vehicles and enables safe parking lot operations. 【Target Products】 - Occupancy Detection Sensor HM-UX2/UW2 - Occupancy/Pass Detection Sensor HM-LC6 - Occupancy Detection Sensor HM-LC7/LC7-FLS - Occupancy/Pass Detection Sensor HM-S6 - Occupancy Detection Sensor HM-S8

The non-contact beam touch sensor "HA-T401/HA-T520" has a compact detection range, making it an ideal automatic door sensor for installation on automatic doors facing narrow corridors or busy streets. Depending on the application and installation location, you can choose between "non-vision mounting type" and "non-vision built-in type." 【Features】 ● With the beam touch sensor, you can open and close the automatic door simply by bringing your hand close without touching it, ensuring hygiene. ● Depending on the installation environment, such as single sliding or bi-parting doors, the detection range can be set in four configurations: left, center, right, and a total of 12 spots. ● Two types of activation row settings are available to reduce unnecessary opening and closing of the automatic door due to cross traffic, contributing to energy-saving effects. ● The touch switch and infrared sensor are integrated, allowing for a switch between beam touch and infrared sensor with a single model. 【Recommended for such locations!】 ☑ Entrance facing a busy corridor ☑ Counter or sign near the door ☑ Buildings facing narrow corridors ☑ Buildings that prioritize aesthetics ☑ Hospitals and facilities that consider hygiene ☑ Large facilities with many doors ◎ For more details, please download the materials or contact us.

Japan is one of the top 10 countries in the world with frequent earthquakes. The 2020 White Paper on Land, Infrastructure, Transport and Tourism has also reported an increase in the probability of major earthquakes occurring. Regarding the Nankai Trough earthquake, the probability of an earthquake with a magnitude of 8 to 9 occurring within the next 30 years is estimated to be 70 to 80%. At Hotron, we recommend the introduction of seismic devices for earthquake countermeasures in buildings and equipment. The seismic device 'HK-2' is a product that automatically performs various controls that have been pre-set when it detects strong shaking equivalent to a seismic intensity of 5 lower or higher. For example, it can automatically execute actions such as: "Open automatic doors and gates to secure evacuation routes and access for emergency vehicles" "Transmit signals to the control room and stop facility equipment" "Unlock the keys to locked lockers" "Automatically play voice guidance" For more details, please download the materials or contact us.