Ultrasonic cleaning machine utilizing nonlinear phenomena from ultrasound and fine bubbles.
Optimization of cavitation and acoustic flow using a degassed fine bubble generation liquid circulation device.
The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing microbubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: Two types of ultrasonic transducers (standard types 38 kHz, 72 kHz) that perform surface modification treatment using ultrasonic waves and microbubbles. 2: An ultrasonic dedicated tank (standard type, inner dimensions: 500*310*340mm) that performs surface modification treatment using ultrasonic waves and microbubbles. 3: A degassing and microbubble generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation via a control device. 5: An acoustic pressure management system using an ultrasonic tester. *Features This is an effective device utilizing an ultrasonic dedicated tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Depending on the target and purpose of cleaning, stirring, and surface modification, two types of ultrasonic transducers are combined and controlled. The recommended combination is in the state of 38 kHz and 72 kHz. Technology for stably utilizing fine bubbles of 20 μm or less.
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basic information
Cleaning, stirring, surface modification... depending on the target and purpose Examples of combinations of two types of ultrasound (transducers) 1: 38 kHz, 70 kHz 2: 25 kHz, 38 kHz 3: 24 kHz, 68 kHz 4: 33 kHz, 28 kHz 5: 33 kHz, 40 kHz 6: 33 kHz, 71 kHz ...... ...... Examples of using megahertz ultrasound utilizing special resins 11: 28 kHz, 1 MHz 12: 28 kHz, 3 MHz 13: 28 kHz, 5 MHz 14: 38 kHz, 1 MHz 15: 38 kHz, 3 MHz 16: 38 kHz, 5 MHz ...... ...... We propose various combinations and usage (control) methods The key points are the precise measurement, analysis, and confirmation of the ultrasound oscillation frequency, and based on the analysis and purpose of ultrasound utilization, to realize the ultrasonic propagation state considering the acoustic characteristics of the target objects, devices, and tools. The following technologies are involved: 1) Uniformization of "liquid" in a dedicated tank using microbubbles 2) "Liquid circulation" as control of the nonlinear phenomena of ultrasound (acoustic flow) 3) Control of ultrasound oscillation
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Applications/Examples of results
- Application Examples of the System - Precision cleaning using glass water tanks Surface modification utilizing indirect containers Stirring, emulsification, dispersion, and grinding at the nano level Various chemical reaction treatments Development of plating and coating solutions Manufacturing of nanoparticles Coating on complex shapes... surface treatment Relaxation treatment of residual stress on surfaces Water modification (radicalization) Aerosolization to a desired size using surface acoustic waves ........... Supplement Instead of using two types of ultrasonic transducers, it is possible to respond with a single ultrasonic transducer by controlling its oscillation, or by combining it with liquid circulation control, but adjustment and control become more difficult. Characteristics of Ultrasound 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) << Acoustic Property Testing of Ultrasound >> Characteristics of the cleaning target 1) High-frequency characteristics 2) Low-frequency characteristics 3) Characteristics of resonance phenomenon occurrence 4) Characteristics of nonlinear phenomenon occurrence 2025. 1 Development of a megahertz flow-type ultrasonic system using a degassing fine bubble generation liquid circulation device.
Detailed information
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Ultrasonic cleaning machine using microbubbles and fine bubbles
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Ultrasonic cleaning machine using microbubbles and fine bubbles
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Ultrasonic cleaning machine using microbubbles and fine bubbles
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Ultrasonic cleaning machine using microbubbles and fine bubbles
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Ultrasonic cleaning machine using microbubbles and fine bubbles
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Ultrasonic cleaning machine using microbubbles and fine bubbles
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Ultrasonic cleaning machine using microbubbles and fine bubbles
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Ultrasonic cleaning machine using microbubbles and fine bubbles.
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Ultrasonic cleaning machine using microbubbles and fine bubbles.
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.