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  6. Ultrasonic cleaning machine utilizing nonlinear phenomena from ultrasound and fine bubbles.

Ultrasonic cleaning machine utilizing nonlinear phenomena from ultrasound and fine bubbles.

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last updated:Jan 08, 2025

超音波システム研究所
超音波システム研究所
  • Official site

Optimization of cavitation and acoustic flow using a degassed fine bubble generation liquid circulation device.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing microbubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: Two types of ultrasonic transducers (standard types 38 kHz, 72 kHz) that perform surface modification treatment using ultrasonic waves and microbubbles. 2: An ultrasonic dedicated tank (standard type, inner dimensions: 500*310*340mm) that performs surface modification treatment using ultrasonic waves and microbubbles. 3: A degassing and microbubble generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation via a control device. 5: An acoustic pressure management system using an ultrasonic tester. *Features This is an effective device utilizing an ultrasonic dedicated tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Depending on the target and purpose of cleaning, stirring, and surface modification, two types of ultrasonic transducers are combined and controlled. The recommended combination is in the state of 38 kHz and 72 kHz. Technology for stably utilizing fine bubbles of 20 μm or less.

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Ultrasonic cleaning machine utilizing nonlinear phenomena from ultrasound and fine bubbles.

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Cleaning, stirring, surface modification... depending on the target and purpose Examples of combinations of two types of ultrasound (transducers) 1: 38 kHz, 70 kHz 2: 25 kHz, 38 kHz 3: 24 kHz, 68 kHz 4: 33 kHz, 28 kHz 5: 33 kHz, 40 kHz 6: 33 kHz, 71 kHz ...... ...... Examples of using megahertz ultrasound utilizing special resins 11: 28 kHz, 1 MHz 12: 28 kHz, 3 MHz 13: 28 kHz, 5 MHz 14: 38 kHz, 1 MHz 15: 38 kHz, 3 MHz 16: 38 kHz, 5 MHz ...... ...... We propose various combinations and usage (control) methods The key points are the precise measurement, analysis, and confirmation of the ultrasound oscillation frequency, and based on the analysis and purpose of ultrasound utilization, to realize the ultrasonic propagation state considering the acoustic characteristics of the target objects, devices, and tools. The following technologies are involved: 1) Uniformization of "liquid" in a dedicated tank using microbubbles 2) "Liquid circulation" as control of the nonlinear phenomena of ultrasound (acoustic flow) 3) Control of ultrasound oscillation

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Applications/Examples of results

- Application Examples of the System - Precision cleaning using glass water tanks Surface modification utilizing indirect containers Stirring, emulsification, dispersion, and grinding at the nano level Various chemical reaction treatments Development of plating and coating solutions Manufacturing of nanoparticles Coating on complex shapes... surface treatment Relaxation treatment of residual stress on surfaces Water modification (radicalization) Aerosolization to a desired size using surface acoustic waves ........... Supplement Instead of using two types of ultrasonic transducers, it is possible to respond with a single ultrasonic transducer by controlling its oscillation, or by combining it with liquid circulation control, but adjustment and control become more difficult. Characteristics of Ultrasound 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) << Acoustic Property Testing of Ultrasound >> Characteristics of the cleaning target 1) High-frequency characteristics 2) Low-frequency characteristics 3) Characteristics of resonance phenomenon occurrence 4) Characteristics of nonlinear phenomenon occurrence 2025. 1 Development of a megahertz flow-type ultrasonic system using a degassing fine bubble generation liquid circulation device.

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    Ultrasonic cleaning machine using microbubbles and fine bubbles

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    Ultrasonic cleaning machine using microbubbles and fine bubbles

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    Ultrasonic cleaning machine using microbubbles and fine bubbles

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    Ultrasonic cleaning machine using microbubbles and fine bubbles

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    Ultrasonic cleaning machine using microbubbles and fine bubbles

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    Ultrasonic cleaning machine using microbubbles and fine bubbles

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    Ultrasonic cleaning machine using microbubbles and fine bubbles

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    Ultrasonic cleaning machine using microbubbles and fine bubbles.

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    Ultrasonic cleaning machine using microbubbles and fine bubbles.

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Based on the analysis of ultrasonic sound pressure measurement, the processes of cavitation and acoustic flow (cleaning, stirring, processing, surface treatment, ...) Ver3

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Optimization Technology for Ultrasonic Cleaning Machines — Optimization and Control Technology for Cavitation and Acoustic Flow Based on Sound Pressure Measurement, Analysis, and Evaluation —

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Ultrasonic Cleaning System (28kHz, 72kHz) Specification Document - Technology for Optimizing the Interaction of Different Ultrasonic Transducers.

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Ultrasonic cleaner (Deaeration fine bubble generation liquid circulation system) Ver2

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Know-how <Installation of ultrasonic transducers, degassing, microbubble generation liquid circulation> - Ver2

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Ultrasonic Oscillation System of Megahertz Ultrasonic Waves (Catalog) 2025.01.07

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Ultrasonic Oscillation System for Controlling Nonlinear Phenomena (Sweep Oscillation) - Ver4

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Technology for Evaluating Ultrasonic Propagation States and Nonlinear Phenomena - Ver3

Technology for Evaluating Ultrasonic Propagation States and Nonlinear Phenomena - Ver3

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Dynamic Control Technology of Megahertz Ultrasonic - Ver2

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Dynamic control of ultrasonic transducer surface residual stress relaxation technology using ultrasound and fine bubbles - Ver3

Dynamic control of ultrasonic transducer surface residual stress relaxation technology using ultrasound and fine bubbles - Ver3

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News about this product(74)

Ultrasonic control

Publication of relaxation technology for surface residual stress of ultrasonic transducers.

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The Ultrasonic System Research Institute has released a technology that applies measurement, analysis, and control techniques related to the propagation state of ultrasound to alleviate the surface residual stress of ultrasonic transducers using an ultrasonic and microbubble generation liquid circulation system. This technology for alleviating surface residual stress enables improvements in fatigue strength against metal fatigue. In particular, by considering the guided waves (surface elastic waves) of the target object in the propagation state of ultrasound, we have developed a method to realize effective ultrasonic irradiation conditions through settings, tooling, and control. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (analysis confirmation of sound pressure data) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator - Measurement Equipment: Example - Oscilloscope

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Function generator oscillation of the ultrasonic transducer.

Function generator oscillation of ultrasonic transducer.

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The Ultrasonic System Research Institute is applying measurement, analysis, and evaluation techniques related to the propagation state of ultrasound to publish technology that relaxes the surface residual stress of ultrasonic transducers using ultrasound and fine bubbles. This technology for relaxing surface residual stress has made it possible to improve fatigue strength against metal fatigue. As a result, the effects on various components, including ultrasonic tanks, have been demonstrated. Ultrasonic Probe: Outline Specifications Measurement Range: 0.01 Hz to 200 MHz Oscillation Range: 1.0 kHz to 25 MHz Propagation Range: 0.5 kHz to over 900 MHz (confirmation of acoustic pressure data analysis) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator Measurement Equipment: Example - Oscilloscope By controlling oscillation, we achieve propagation states tailored to the objectives regarding sound pressure level, frequency, and dynamic characteristics. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Dynamic control of ultrasound

Dynamic control technology of megahertz ultrasound - Nonlinear control technology of ultrasound using multiple function generators.

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The Ultrasonic System Research Institute has developed a completely new dynamic control technology for ultrasound by utilizing multiple function generators. This technology enables the control of nonlinear ultrasonic phenomena through oscillation with several different waveforms (sweeping). Note: Nonlinear (resonance) phenomena By generating harmonics of the 10th order or higher through original oscillation control and resonating with low-frequency vibration phenomena, the generation of high-amplitude harmonics has been achieved, resulting in nonlinear (resonance) phenomena of ultrasonic vibrations. By optimizing the ultrasonic propagation characteristics of various components according to their intended purpose, efficient ultrasonic oscillation control becomes possible. Through the measurement and analysis of sound pressure data from ultrasonic testers, this system technology dynamically controls the changes in surface elastic waves according to the intended application. Ultrasonic Oscillation Control Probe Measurement and analysis range: 1 Hz to 200 MHz Oscillation range: 0.5 kHz to 25 MHz Ultrasonic propagation range: 5 kHz to over 900 MHz (analysis confirmed) Ultrasonic propagation characteristics: 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

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Measurement, analysis, and evaluation of ultrasonic propagation conditions.

Technology for evaluating nonlinear phenomena of ultrasound

  • Company news

The Ultrasonic System Research Institute conducts consulting related to the use of ultrasound by utilizing a technology that measures, analyzes, and evaluates the propagation state of ultrasound, applying feedback analysis techniques based on multivariate autoregressive models. By organizing the measurements, analyses, and results obtained using ultrasonic testers in a time series, we have developed a new evaluation standard (nonlinear phenomenon analysis parameters) that indicates the state of ultrasound suitable for the purpose. Note: - Nonlinear characteristics (harmonic generation characteristics) - Response characteristics - Fluctuation characteristics - Effects due to interactions Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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