Development and manufacturing technology of new ultrasonic propagation tools using iron plating technology - Iron plating treatment: Nippon Barrel Industry Co., Ltd.
The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 900 MHz, utilizing the iron plating technology of Japan Barrel Industry Co., Ltd. We have developed new ultrasonic propagation tools (ultrasonic probes, etc.). This ultrasonic technology is available for consulting. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (analysis confirmation) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator Regarding usage, the key point is the setting of various parameters utilizing the characteristics of a discrete-value function generator through digital control. By using a nonlinear resonant ultrasonic oscillation probe, the control range of sound pressure levels due to resonance phenomena is greatly expanded, which is significantly different from conventional resonance phenomena. This allows for the optimization of control settings based on sound pressure measurement analysis, avoiding phenomena such as damage or destruction.
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basic information
It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave dynamics and an abstract algebraic ultrasonic model. The key point is the technology utilizing surface elastic waves on the surface of ultrasonic elements. By confirming the propagation characteristics of ultrasound depending on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon. Note 1: Propagation characteristics of ultrasound - Nonlinear characteristics - Response characteristics (impulse response) - Characteristics of fluctuations - Effects due to interactions (power contribution rate) Note 2: Original nonlinear resonance phenomenon - The occurrence of harmonics generated by original oscillation control, realized at high amplitudes through resonance phenomena, leads to ultrasonic vibration resonance phenomena. Note 3: Transient ultrasonic stress waves - Confirmation of dynamic excitation and response characteristics in changing systems - Verification of attenuation characteristics and changes in interactions over time - Analytical evaluation of transient ultrasonic stress waves based on the above Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rate)
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Applications/Examples of results
The Ultrasonic System Research Institute has developed an ultrasonic oscillation control probe using components with iron plating on polyimide film. We provide consulting services applying this technology for "measurement and propagation control of ultrasonic vibrations on various curved surfaces..." 2024. 5 Developed optimization technology related to the combination of sound and ultrasonic waves. 2024. 6 Developed optimization and evaluation technology concerning water tanks, ultrasonic waves, and liquid circulation. 2024. 7 Developed an ultrasonic probe using components with iron plating on polyimide film. 2024. 8 Developed a "megahertz ultrasonic control" method applying Shannon's juggling theorem. 2024. 9 Developed acoustic flow control technology using a portable ultrasonic cleaner. 2024. 10 Developed "vibration technology" utilizing megahertz ultrasonic waves. 2024. 10 Developed an ultrasonic oscillation control probe using a stainless steel vacuum double-walled container. 2024. 11 Developed megahertz flow-type ultrasonic (underwater shower) technology. 2024. 11 Developed ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics. 2024. 12 Developed nonlinear oscillation control technology for ultrasonic probes.
Detailed information
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Classification of Ultrasound
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Ultrasonic oscillation system
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Ultrasound model
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Ultrasonic cleaner
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Ultrasonic plating
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Iron plating treatment Nihon Barrel Industry Co., Ltd. 1-2-7 Higashishinon, Minami-ku, Hiroshima City, 734-0022
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Ultrasonic sound pressure measurement
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Analysis of ultrasonic sound pressure
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Various applied technologies
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.