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  6. Consulting on "plating treatment" using ultrasound and fine bubbles.

Consulting on "plating treatment" using ultrasound and fine bubbles.

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Ultrasonic plating treatment

last updated:Dec 03, 2024

超音波システム研究所
超音波システム研究所
  • Official site

Ultrasonic plating treatment technology using fine bubbles and megahertz ultrasonic waves.

The Ultrasonic System Research Institute has been developing ultrasonic plating treatment technology utilizing fine bubbles and megahertz ultrasound in collaboration with Japan Barrel Industry Co., Ltd. since 2015. Note: As of August 2024, it is continuously evolving based on good results into various application technologies. 1) Cleaning, processing, welding, plating... surface treatment... 2) Chemical reactions, liquid homogenization, stirring... 3) Inspection, evaluation... 4) Optimization control of ultrasound and fine bubbles tailored to specific purposes. Currently, in collaboration with Japan Barrel Industry Co., Ltd., we are developing application technologies utilizing ultrasound and fine bubbles for iron plating treatment (iron powder, amorphous, megahertz ultrasound...). If you are interested, please contact us via email. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

    Non-destructive testingOther measuring instrumentsothers
20220412-0004_09011.png

Consulting on "plating treatment" using ultrasound and fine bubbles.

20220412-0004_09011.png
20220412-0004_09011.png
  • Related Link - http://ultrasonic-labo.com/?p=18093

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basic information

<<Consulting Services>> Utilizing ultrasound and microbubbles, we provide consulting services on surface treatment (acoustic flow control) covering the following aspects: 1: Explanation of principles 2: Description of specific equipment (design and manufacturing if necessary) 3: Explanation of operation methods and work know-how 4: Explanation of new ultrasound utilization technologies Achievements and Case Studies: 1: Surface modification of ultrasonic water tanks 2: Surface modification of ultrasonic transducers 3: Ultrasonic plating treatment 4: Ultrasonic processing and welding... <Patent Pending> Publication No. 2021-161532 Ultrasonic Plating Application No. 2023-195514 Ultrasonic Plating Utilizing Megahertz Ultrasound and Fine Bubbles For those interested, please contact us via email. Ultrasonic Probe: Outline Specifications - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed through analysis) Note: "R" is a free statistical processing language and environment - autocor: Autocorrelation analysis function - bispec: Bicoherence analysis function - mulmar: Impulse response analysis function - mulnos: Power contribution rate analysis function

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Applications/Examples of results

Case Studies and Achievements 1. Plating defects are less likely to occur on heavily soiled metals or difficult materials! 2. The occurrence of leaching defects, which was at 1.6% before equipment installation, has been reduced to zero! 3. Various contaminants and defects attached to the materials have been removed, resulting in improved surface cleanliness and uniformity! 4. The relaxation of surface residual stress has increased metal fatigue strength! The introduction of equipment has also contributed to the realization of processes that consider environmental impact reduction. Reduction in the use of environmentally harmful cleaning agents and chemicals in the cleaning process! Reduction in the use of alkaline agents for degreasing and hydrochloric acid for pickling! Chemical concentration reduced from 60g/L to 40g/L. Reduction in energy consumption through short-time, room temperature processing! No change in defect rate even after reducing degreasing treatment time from 30 minutes to 15 minutes. Processing temperature changed from 80°C to 50°C. Improvement in cleaning capability has led to reduced load on wastewater treatment and waste reduction! No re-adhesion of oil due to structural improvements in the degreasing tank. The utilization of ultrasound involves applying feedback analysis technology based on a multivariate autoregressive model, using a technique to measure, analyze, and evaluate the propagation state of ultrasound, confirming and evaluating the propagation state of ultrasound according to its intended use.

Detailed information

  • IMG_0170.jpg

    Ultrasonic plating line

  • IMG_351600.jpg

    Deaeration fine bubble generation liquid circulation device

  • IMG_49462.jpg

    JP 2021-161532 Ultrasonic Plating

  • IMG_7125dd.jpg

    Ultrasonic plating model

  • P8010228.jpg

    Ultrasonic plating technology

  • P4110212.jpg

    Ultrasonic plating treatment

  • IMG_7032.jpg

    Ultrasonic cleaning

  • IMG_650799.jpg

    Ultrasonic plating treatment

  • IMG_9651.jpg

    Ultrasonic plating treatment

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News about this product(70)

Custom-made ultrasonic oscillation control probe

Custom-made support for ultrasonic oscillation control probes.

  • Product news

The Ultrasonic System Research Institute offers custom-made ultrasonic probes that can control ultrasonic propagation states above 900 MHz. We manufacture and develop original ultrasonic oscillation control probes tailored to your needs. The key point is the operational verification of the original probes. The responsiveness to dynamic changes in ultrasonic transmission and reception is the most important factor. This characteristic determines the range of applications for harmonics. Currently, we are capable of addressing the following ranges: Ultrasonic Probe: Outline Specifications - Measurement Range: 0.01 Hz to 100 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (analytical confirmation) Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we achieve propagation states tailored to your objectives regarding sound pressure levels, frequencies, and dynamic characteristics through oscillation control. This is a fundamental technology based on measurement, analysis, and evaluation techniques for ultrasonic propagation states.

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The process of cavitation and acoustic flow.

Optimization Process of Cavitation and Acoustic Flow - Control Technology of Original Ultrasonic System -

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--Abstract Algebra Model and Ultrasonic Experimentation and Examination Cycle-- (Optimization Techniques for Resonance Phenomena and Nonlinear Phenomena) The Ultrasonic System Research Institute has developed ultrasonic <dynamic control> technology that optimizes the interaction of ultrasonic vibrations based on various analytical results of ultrasonic propagation states obtained through an original ultrasonic system (sound pressure measurement analysis and oscillation control) using an abstract algebra model. Note: Control of resonance phenomena (low harmonics) and nonlinear phenomena (high harmonics) is achieved by setting oscillation control conditions based on a logical model. Compared to previous control technologies, this technique establishes and implements optimal control states tailored to the purposes of ultrasonic applications (cleaning, stirring, processing, etc.) through new measurement and evaluation parameters (note) concerning the entire propagation path of ultrasonic vibrations, including various propagation tools. This is a method and technology that can be applied immediately, and we are proposing and responding to it as a consulting service (there is an increasing track record in precision cleaning, stirring, and processing at the nano level). Note: Parameters: Power spectrum, autocorrelation, bispectrum, power contribution ratio, impulse response characteristics, and others.

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Ultrasonic control

Ultrasonic utilization technology for 3D printers

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Ultrasound Utilization Technology for 3D Printers 1) Addition of ultrasound to jet mills 2) Ultrasound irradiation on metal powder in powder form 3) Ultrasound irradiation to 3D printers 4) Ultrasound treatment of parts manufactured by 3D printers Applications of ultrasound probes (oscillation type, measurement type, resonance type, nonlinear type) Ultrasound Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmation of acoustic pressure data analysis) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass... - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glasses, etc., we can achieve propagation conditions tailored to specific purposes regarding acoustic pressure level, frequency, and dynamic characteristics through oscillation control. This is a new foundational technology for precision cleaning, processing, stirring, inspection, etc., based on measurement, analysis, and evaluation techniques of ultrasound propagation states. Ultrasound Propagation Characteristics 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

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Ultrasonic cleaner using fine bubbles (microbubbles) and ultrasound.

Technical documentation on the use of fine bubbles (microbubbles) in ultrasonic applications - Deaeration fine bubble generation liquid circulation device.

  • Company news

Technology for stably utilizing fine bubbles with a spherical size of 20μm or less—nano-level cleaning method that controls acoustic flow of ultrasound— 1-1. Basics of Ultrasound 1-2. Propagation Phenomena of Ultrasonic Vibration 1-3. Fine Bubbles (Microbubbles) *Properties of Microbubbles* 1) Bubbles of about 10μm rise slowly over approximately 3 hours to a height of 1m. 2) The generated bubbles exist independently without coalescing, resulting in excellent dispersion. 3) They have the property of slowly rising in water and adsorbing tiny debris to bring it to the surface. ... 13) The negative potential depends on the pH of the water. 14) Microbubbles have excellent scattering characteristics for ultrasound. 15) Microbubbles collapse as a resonance phenomenon when exposed to ultrasonic irradiation. These properties are expected to be further elucidated in the future, but currently contain many unknown aspects. Propagation Characteristics of Ultrasound 1) Detection of Vibration Modes (Changes in Self-Correlation) 2) Detection of Nonlinear Phenomena (Changes in Bicoherence) 3) Detection of Response Characteristics (Analysis of Impulse Response) 4) Detection of Interactions (Analysis of Power Contribution Rate)

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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