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  6. Ultrasonic dedicated tank (design, manufacturing, development, consulting support)

Ultrasonic dedicated tank (design, manufacturing, development, consulting support)

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Ultrasonic cleaning tank

last updated:Dec 03, 2024

超音波システム研究所
超音波システム研究所
  • Official site

Design, development, manufacturing, and technology of ultrasonic equipment tailored to specific purposes based on the measurement and analysis of ultrasonic vibrations—aging treatment of ultrasonic equipment.

Development of a Dedicated Ultrasonic Tank The Ultrasonic System Research Institute has developed a dedicated ultrasonic tank by applying measurement technology related to the propagation state of ultrasound. As a result of using the newly developed dedicated ultrasonic tank for ultrasonic cleaning and surface modification, it has become easier to control not only the utilization efficiency of ultrasound but also the propagation states of cavitation and acceleration. This represents a completely new manufacturing technology (Note) for tanks and surface treatment technology, and it has been confirmed to be a significant achievement through measurement and analysis of the states. Note: Original design, manufacturing, and adjustment methods. This method and technical know-how are offered as part of our consulting services. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response mulnos: power contribution rate

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Ultrasonic dedicated tank (design, manufacturing, development, consulting support)

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  • Related Link - http://ultrasonic-labo.com/

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basic information

In ultrasonic cleaning machines, despite being the most important factor, there has been little research and development regarding the water tank. At the Ultrasonic System Research Institute, we have developed a dedicated water tank that can efficiently control the state of ultrasonic waves through various measurements and analyses, including installation methods. (We use numerous technologies, including know-how, and we also provide consulting services for know-how disclosure.) When used appropriately, after one year (with 1,000 to 2,000 hours of use), a stable surface condition is achieved, and the sound pressure and frequency of the ultrasonic waves reach an optimal state. We offer <design, manufacturing, and adjustment> services for dedicated water tanks tailored to the purpose of ultrasonic use.

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Applications/Examples of results

<Delivery Achievements> May 2009: Dispersion device for carbon nanotubes (CNT) in aqueous solvents National Institute of Advanced Industrial Science and Technology August 2009: Ultrasonic system device Nippon Steel Corporation February 2010: Ultrasonic system device Company ***** March 2010: Ultrasonic system device Company ***** May 2010: Ultrasonic system device ***** Research Institute ... August 2023: Developed a combination technology of sweep oscillation and pulse oscillation September 2023: Developed ultrasonic propagation control technology over 100 MHz October 2023: Ultrasonic plating at megahertz (patent application) November 2023: Developed ultrasonic oscillation control technology to control nonlinear phenomena January 2024: Developed technology to measure, analyze, and evaluate the interaction of ultrasonic vibrations February 2024: Developed surface treatment technology using megahertz ultrasonic waves April 2024: Developed optimization technology for resonance phenomena and nonlinear phenomena May 2024: Developed optimization technology related to the combination of sound and ultrasound June 2024: Developed optimization and evaluation technology related to water tanks, ultrasound, and liquid circulation

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News about this product(71)

Deaerated fine bubble generation liquid circulation system

Dynamic Control Technology of Ultrasonic Waves - Degassing and Microbubble Generation Liquid Circulation System -

  • Product news

The Ultrasonic System Research Institute utilizes a <degasification and microbubble generation liquid circulation system> to achieve effective ultrasonic control tailored to specific purposes. Explanation of Ultrasonic Liquid Circulation Technology 1) We use a dedicated ultrasonic tank (original manufacturing method). 2) The installation of the tank involves: 1: Using specialized materials. 2: Optimizing the natural vibration, ultrasonic frequency, and output. 3) The ultrasonic transducer is installed using specialized materials. (These materials can limit the utilization states of standing waves, cavitation, and acoustic flow.) 4) We use a degasification and microbubble generation device. (The standard dissolved oxygen concentration is 5-6 mg/l.) 5) The tank and ultrasonic transducer undergo surface modification. With the above settings and the diffusibility of microbubbles, a uniform cleaning liquid state is achieved. Ultrasonic waves propagate through the uniform liquid, generating a stable ultrasonic state. From this state, liquid circulation control is performed to realize the desired ultrasonic effects (propagation state). The operation control of the ultrasonic device, degasification device, liquid circulation pump, etc., is our expertise.

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Flow and form

Ultrasonic cleaning machine liquid circulation technology - Utilizing flow and shape; Constructal law.

  • Company news

The Ultrasonic System Research Institute has developed a liquid circulation technology for ultrasonic cleaners that utilizes the "Constructal Law" related to flow and shape (control of nonlinear phenomena). This was developed with inspiration from observations of river flows, as shown in the attached photo. Regarding the use of ultrasound, we believe that through our experience in observing flow, we can intuitively grasp acoustic flow (a nonlinear phenomenon of ultrasound). Acoustic flow <General Concept> When finite amplitude waves propagate through a gas or liquid, acoustic flow occurs. Acoustic flow is a unidirectional steady flow of matter that arises either as a result of viscous losses from wave pulses in a free inhomogeneous field, or in the vicinity of obstacles (cleaning objects, fixtures, liquid circulation) within an acoustic field, or near vibrating bodies due to inertial losses. Using the above as a reference and hint, we organize the technology for measuring, analyzing, evaluating, and utilizing (controlling) "nonlinear phenomena" in ultrasonic propagation phenomena through the "Constructal Law," which improves flow, thereby consolidating it into ultrasonic technology.

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The process of cavitation and acoustic flow.

Optimization Process of Cavitation and Acoustic Flow - Control Technology of Original Ultrasonic System -

  • Company news

--Abstract Algebra Model and Ultrasonic Experimentation and Examination Cycle-- (Optimization Techniques for Resonance Phenomena and Nonlinear Phenomena) The Ultrasonic System Research Institute has developed ultrasonic <dynamic control> technology that optimizes the interaction of ultrasonic vibrations based on various analytical results of ultrasonic propagation states obtained through an original ultrasonic system (sound pressure measurement analysis and oscillation control) using an abstract algebra model. Note: Control of resonance phenomena (low harmonics) and nonlinear phenomena (high harmonics) is achieved by setting oscillation control conditions based on a logical model. Compared to previous control technologies, this technique establishes and implements optimal control states tailored to the purposes of ultrasonic applications (cleaning, stirring, processing, etc.) through new measurement and evaluation parameters (note) concerning the entire propagation path of ultrasonic vibrations, including various propagation tools. This is a method and technology that can be applied immediately, and we are proposing and responding to it as a consulting service (there is an increasing track record in precision cleaning, stirring, and processing at the nano level). Note: Parameters: Power spectrum, autocorrelation, bispectrum, power contribution ratio, impulse response characteristics, and others.

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Ultrasonic probe using components with iron plating.

Developed an ultrasonic probe using components with iron plating on polyimide film (Nihon Barrel Industry Co., Ltd.).

  • Product news

The Ultrasonic System Research Institute has developed an ultrasonic oscillation control probe using components with iron plating on polyimide film. We provide consulting services applying this technology for "ultrasonic and vibration measurement, propagation control..." on various curved surfaces. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicon, Teflon, glass... Oscillation Equipment Example: Function Generator By understanding the acoustic characteristics of the target object and installation conditions, we have achieved dynamic control of surface elastic waves (propagation state). We realize propagation states tailored to various purposes (cleaning, stirring, etc.). Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Iron Plating Treatment: Nippon Barrel Industry Co., Ltd. Address: 1-2-7 Shinonome, Minami-ku, Hiroshima City, 734-0022 Japan

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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