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  6. Improvement technology for ultrasonic cleaning machines (consulting support)

Improvement technology for ultrasonic cleaning machines (consulting support)

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USSI

last updated:Dec 03, 2024

超音波システム研究所
超音波システム研究所
  • Official site

Optimization of Ultrasonic Propagation State Based on Acoustic Pressure Measurement Analysis - Optimal Control of Resonance Phenomena and Nonlinear Phenomena -

Methods to Improve the Current Ultrasonic Cleaning Machine (Development of Optimization Technology for Ultrasonic Tanks and Liquid Circulation) The Ultrasonic System Research Institute has developed technology to control the propagation state of ultrasonic waves by analyzing the effects of the structure, strength, and manufacturing conditions of the ultrasonic tank, as well as by setting the method of liquid circulation within the tank. This technology allows for the analysis and evaluation of the dynamic characteristics of complex ultrasonic vibrations in relation to various factors, enabling the setting of the circulation pump method to adjust the effects of cavitation and acceleration according to specific objectives. Note: The settings regarding the relationship between the tank, circulating liquid, and air are proprietary knowledge. This technology can also be applied to tanks that do not have an overflow structure. As a specific response, we can address the issues of ultrasonic attenuation caused by the current tank by adjusting the settings of the liquid circulation pump. In particular, for precise cleaning at the nano level, we propose additional measures for oscillation control using megahertz ultrasonic oscillation probes.

    pumpTurbid water and muddy water treatment machinesWater treatment technology and systems
20240627-2.jpg

Improvement technology for ultrasonic cleaning machines (consulting support)

20240627-2.jpg
20240627-2.jpg
  • Related Link - http://ultrasonic-labo.com/?p=1765

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basic information

Through measurements and analyses using an ultrasonic tester, we have achieved the detection of various interactions of ultrasound by examining various relationships and response characteristics (note). Note: autocorrelation, bispectrum, power contribution rate, impulse response... We will propose ultrasonic cleaning, stirring, and processing equipment based on this technology as an improvement technology for ultrasonic systems. We will propose, improve, and report on the optimal output state of ultrasound by measuring and analyzing data regarding the balance of <ultrasound>, <tank>, and <liquid circulation> tailored to the structure and size of the ultrasonic tank and the ultrasound (frequency, output, number of units, etc.). Ideally, the best approach would be to create a new tank, install it, and fix the new ultrasound, but realistically, we have determined from past cases that achieving improvements to the existing setup through additional modifications to the liquid circulation pump will optimize costs and effects. Therefore, we have decided to propose this approach. We are also open to new design and development based on necessity and requests.

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Applications/Examples of results

2008. 8 Established the Ultrasonic System Research Institute ... 2012. 1 Started manufacturing and selling ultrasonic measurement and analysis systems (Ultrasonic Tester NA) ... 2023. 8 Developed ultrasonic control technology utilizing spectral series in abstract mathematics 2023. 8 Developed a combination technology of sweep oscillation and pulse oscillation 2023. 9 Developed ultrasonic propagation control technology over 100 MHz 2023. 10 Applied for a patent for megahertz ultrasonic plating 2023. 11 Developed ultrasonic oscillation control technology to control nonlinear phenomena 2024. 1 Developed technology to measure, analyze, and evaluate the interaction of ultrasonic vibrations 2024. 2 Developed surface treatment technology using megahertz ultrasonic waves 2024. 4 Developed optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Developed optimization technology regarding the combination of sound and ultrasonic waves 2024. 6 Developed optimization and evaluation technology related to water tanks, ultrasonic waves, and liquid circulation 2024. 7 Developed an ultrasonic probe using components with iron plating on polyimide film 2024. 8 Developed a "megahertz ultrasonic control" method applying Shannon's juggling theorem

Detailed information

  • 1018.jpg

    Optimization technology for ultrasound In precision cleaning and nano-level agitation, low-power megahertz ultrasound stimulation is effective. Combining it with commercially available inexpensive megahertz ultrasound is effective.

  • 1016.jpg

    To optimize the cleaning items, ultrasonic (output and frequency), and cleaning solution (liquid circulation, etc.), it is necessary to measure the sound pressure related to ultrasonic vibration phenomena. Based on the sound pressure measurements, the nonlinear phenomena that lead to cleaning effects can be understood as the analysis results of the sound pressure data, allowing for the identification of the main parameters of the cleaning effect.

  • 1027.jpg

    Many of the current ultrasonic transducers have limited efforts regarding the oscillation surface. A simple oscillation surface requires a certain output level, resulting in poor ultrasonic propagation efficiency. (If the shape of the vibrating surface is poor, the ultrasonic propagation efficiency further decreases. A design tailored to the oscillation frequency and output is necessary.)

  • IMG_6645.jpg

    By confirming the acoustic characteristics of the target object, it becomes possible to utilize the ultrasonic propagation characteristics based on the material of the target object.

  • 1249193d20023sss.jpg

    Easily controllable oscillation of megahertz ultrasonic waves "Oscillation system (1MHz, 20MHz)" utilization technology --- Surface modification treatment of ultrasonic transducers ---

  • IMG_29802.jpg

    "Ultrasonic Tester NA (Recommended Type)" Contents   Dedicated probe for measuring sound pressure of ultrasonic cleaners: 1 piece   General-purpose ultrasonic measurement probe: 1 piece   Oscilloscope set: 1 set   Analysis software, instruction manual, and various installation sets: 1 set (USB memory)

  • IMG_7528.jpg

    Optimization Model for Cavitation and Acoustic Flow

  • IMG_0339000.jpg

    Example: Effect of the degassing fine bubble generation liquid circulation device

  • IMG_7158.jpg

    Control of surface acoustic wave propagation state through ultrasonic oscillation control: Technology for controlling resonance phenomena and nonlinear phenomena using a combination of low and high frequencies.

catalog(30)

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Based on the analysis of ultrasonic sound pressure measurement, the processes of cavitation and acoustic flow (cleaning, stirring, processing, surface treatment, ...) Ver3

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Megahertz ultrasonic oscillation system (20 MHz) - Ultrasonic oscillation control system using original ultrasonic probe -

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Classification based on ultrasonic (cavitation and acoustic flow) technology - Oscillation control technology - Ultrasonic optimization technology.

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Nonlinear control technology of ultrasound using two function generators.

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Ultrasonic oscillation system of megahertz ultrasonic (US-2024XXXX specifications)

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Ultrasonic plating technology (Japan Barrel Industry Co., Ltd., Ultrasonic System Research Institute)

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Utilization Technology of Megahertz Ultrasonic Waves - Oscillation Control Using Original Ultrasonic Probes -

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Optimization Technology for Ultrasonic Cleaning Machines — Optimization and Control Technology for Cavitation and Acoustic Flow Based on Sound Pressure Measurement, Analysis, and Evaluation —

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Ultrasonic Cleaning System (28kHz, 72kHz) Specification Document - Technology for Optimizing the Interaction of Different Ultrasonic Transducers.

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Two-tank ultrasonic cleaning machine (ultrasonic, 28 kHz, 38 kHz, 72 kHz) delivery specification document.

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New Ultrasonic Control Technology - Measurement, Analysis, and Evaluation Technology of Ultrasonic Sound Pressure -

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Methods for utilizing nonlinear vibration phenomena based on ultrasonic sound pressure measurement analysis.

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Ultrasonic Control Method Applying Shannon's Juggling Theorem - Optimization of Cavitation and Acoustic Flow -

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About the effects of ultrasonic cleaning no2

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Development technology for a dynamic control system of ultrasound based on a logical model.

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Deaeration fine bubble generation liquid circulation system used in the <Ultrasonic Dynamic System> - Ver3

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Nonlinear control technology for surface acoustic waves using original ultrasonic probes.

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<Vibration Measurement Device> Specification Document

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Ultrasonic Cleaning Technology Based on Acoustic Characteristic Testing - Ver2

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Ultrasound sound pressure data analysis: autocorrelation and bispectrum - Ver3

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Cleaning technology using ultrasound and fine bubbles (microbubbles) - Ver3

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Technology for measuring, analyzing, and evaluating the propagation state of ultrasound.

Technology for measuring, analyzing, and evaluating the propagation state of ultrasound.

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Ultrasound system (tank dimensions (internal dimensions): W520 × D320 × H350 mm)

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Ultrasound Technology (R Language) Utilizing Statistical Thinking

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Precision cleaning technology using ultrasound—Optimization of cavitation and acoustic flow.

Precision cleaning technology using ultrasound—Optimization of cavitation and acoustic flow.

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News about this product(62)

Deaerated fine bubble generation liquid circulation system

Dynamic Control Technology of Ultrasonic Waves - Degassing and Microbubble Generation Liquid Circulation System -

  • Product news

The Ultrasonic System Research Institute utilizes a <degasification and microbubble generation liquid circulation system> to achieve effective ultrasonic control tailored to specific purposes. Explanation of Ultrasonic Liquid Circulation Technology 1) We use a dedicated ultrasonic tank (original manufacturing method). 2) The installation of the tank involves: 1: Using specialized materials. 2: Optimizing the natural vibration, ultrasonic frequency, and output. 3) The ultrasonic transducer is installed using specialized materials. (These materials can limit the utilization states of standing waves, cavitation, and acoustic flow.) 4) We use a degasification and microbubble generation device. (The standard dissolved oxygen concentration is 5-6 mg/l.) 5) The tank and ultrasonic transducer undergo surface modification. With the above settings and the diffusibility of microbubbles, a uniform cleaning liquid state is achieved. Ultrasonic waves propagate through the uniform liquid, generating a stable ultrasonic state. From this state, liquid circulation control is performed to realize the desired ultrasonic effects (propagation state). The operation control of the ultrasonic device, degasification device, liquid circulation pump, etc., is our expertise.

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Sound pressure measurement analysis data

Release of ultrasonic 'sound pressure measurement analysis data'

  • Other・notification

The Ultrasonic System Research Institute has published measurement and analysis data on ultrasonic sound pressure using its original product: an ultrasonic tester. << Measurement and Analysis of Ultrasonic Sound Pressure >> 1) By using feedback analysis through a multivariate autoregressive model, we will examine and evaluate the stability and changes of ultrasonic waves (many ultrasonic cleaning devices have issues in this regard). 2) Through the analysis of impulse response characteristics and autocorrelation, we will conduct examinations and evaluations related to tanks, transducers, and tooling (these are the most important parameters in ultrasonic processing). 3) By analyzing power contribution rates, we will examine and evaluate the optimization of ultrasonic (frequency and output), tanks, and liquid circulation (this examination is crucial for mass production devices). 4) Through nonlinear (bispectral) analysis of other factors (propagation of surface elastic waves), we will conduct examinations and evaluations tailored to the target object for cleaning, stirring, dispersion, and modification (this is necessary for research and development of ultrasonic utilization methods, including applications in nanotechnology). This analysis method is realized by adapting the measurement data to the dynamic characteristics of complex ultrasonic vibrations.

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Flow and form

Ultrasonic cleaning machine liquid circulation technology - Utilizing flow and shape; Constructal law.

  • Company news

The Ultrasonic System Research Institute has developed a liquid circulation technology for ultrasonic cleaners that utilizes the "Constructal Law" related to flow and shape (control of nonlinear phenomena). This was developed with inspiration from observations of river flows, as shown in the attached photo. Regarding the use of ultrasound, we believe that through our experience in observing flow, we can intuitively grasp acoustic flow (a nonlinear phenomenon of ultrasound). Acoustic flow <General Concept> When finite amplitude waves propagate through a gas or liquid, acoustic flow occurs. Acoustic flow is a unidirectional steady flow of matter that arises either as a result of viscous losses from wave pulses in a free inhomogeneous field, or in the vicinity of obstacles (cleaning objects, fixtures, liquid circulation) within an acoustic field, or near vibrating bodies due to inertial losses. Using the above as a reference and hint, we organize the technology for measuring, analyzing, evaluating, and utilizing (controlling) "nonlinear phenomena" in ultrasonic propagation phenomena through the "Constructal Law," which improves flow, thereby consolidating it into ultrasonic technology.

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Ultrasound system

Ultrasonic system using a degassed fine bubble generation liquid circulation device

  • Other・notification

(Development of a control system based on ultrasonic measurement and analysis) The Ultrasonic System Research Institute has developed a technology that applies the measurement and analysis of the state of ultrasonic waves propagating in a liquid within an ultrasonic tank to set and control the propagation state of ultrasonic waves according to specific purposes, considering the influences of the tank's structure, strength, manufacturing conditions, and the state of liquid circulation. This technology analyzes and evaluates the dynamic characteristics of complex ultrasonic vibrations (Note 1) in relation to various factors, allowing for the setting of cavitation and acceleration effects according to specific objectives through the method of setting the circulation pump (Note 2). Note 1: This utilizes the original technology of the Ultrasonic System Research Institute, which considers "tone" in its "ultrasonic oscillation control" technology. Note 2: The know-how involves the relationship concerning the boundaries between the tank, circulating liquid, and air. It can also be applied to tanks that do not have an overflow structure. As a specific application, it is possible to set and control the propagation state of ultrasonic waves in the current tank to optimize the effects of cavitation and acceleration for the intended purpose as a power spectrum.

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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