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  6. Cleaning technology using ultrasound and fine bubbles (microbubbles)

Cleaning technology using ultrasound and fine bubbles (microbubbles)

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last updated:Jan 08, 2025

超音波システム研究所
超音波システム研究所
  • Official site

Ultrasonic cleaning technology based on the measurement, analysis, and evaluation of ultrasonic propagation conditions.

The Ultrasonic System Research Institute has developed technology that applies "measurement, analysis, and control" techniques related to the nonlinearity of ultrasound to analyze and evaluate the dynamic characteristics of ultrasonic vibrations propagating through various targets (elastic bodies, liquids, gases). This technology optimizes interactions concerning cleaning objects, tools, ultrasonic transducers, water tanks, and liquid circulation according to specific purposes. Through previous oscillation, measurement, and analysis using ultrasonic oscillation control probes and ultrasonic testers, we have developed optimization technology for ultrasonic utilization by examining various relationships and response characteristics (Note: power contribution rate, impulse response, etc.). Regarding the measurement and analysis of ultrasound, the setting of sampling time utilizes original simulation technology. This technology is provided as consulting for the optimization of ultrasonic systems (cleaning, stirring, processing, etc.). The propagation characteristics of ultrasound include: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rate)

    Vibration and Sound Level MeterScientific Calculation and Simulation Softwareothers
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Cleaning technology using ultrasound and fine bubbles (microbubbles)

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  • Related Link - http://ultrasonic-labo.com/?p=1996

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basic information

Countermeasures (using ultrasonic cleaning as an example) 1) Treat the ultrasonic device as a system 2) Measure the sound pressure of the ultrasonic device (vibration measurement) 3) Analyze the sound pressure data Detect issues from the propagation characteristics of vibrations 3-0) Stability Confirm the stability of the cleaning system (Check how much the sound pressure of the ultrasound, frequency, and cleaning solution changes over time, and estimate the acceptable range) 3-1) Issues with the tank Structure, strength, installation method, fixation method, ... 3-2) Cleaning solution Distribution of various factors (dissolved oxygen concentration, liquid temperature, pH, ...) 3-3) Liquid circulation Pump, microbubbles, liquid surface vibration, overflow, ... 3-4) Ultrasonic Output, frequency, control, cavitation, acoustic flow, ... 4) Confirm cleaning experiments Verify the ultrasonic conditions that have a cleaning effect (sound pressure level, main frequency, changes) 5) Organize the results of 3) and 4) Summarize improvement methods

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Applications/Examples of results

Specific Examples * Water Tank Issues Modification and addition of overflow structure Change in installation method Correction of installation location (floor surface) Surface treatment of the water tank (stress relief treatment using ultrasound and microbubbles) * Cleaning Solution Addition of microbubble generation liquid circulation system Optimization of cavitation and acoustic flow based on liquid circulation setting conditions * Ultrasound Control and use of ultrasound at multiple different frequencies Change in installation method of the transducer Optimization of cavitation and acoustic flow through ON/OFF control of liquid circulation and ultrasound transducer * Cleaning Confirmation of the range of variations in cleaning conditions (cleaning items, dirt, etc.) Confirmation of cleaning objectives (cleaning level, defect rate, etc.) Confirmation of cleaning evaluation methods November 2024: Development of ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics December 2024: Development of nonlinear oscillation control technology for ultrasonic probes December 2024: Development of surface inspection technology based on ultrasonic propagation conditions January 2025: Development of a megahertz flow-type ultrasonic system using a degassing fine bubble generation liquid circulation device

Detailed information

  • IMG_4497.jpg

    Ultrasound probe

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    Dewatering fine bubble generation liquid circulation device used - - Megahertz flow-type ultrasonic system - -

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    Megahertz ultrasonic oscillation system

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    Nonlinear control of ultrasound (optimization of acoustic flow and cavitation)

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    Ultrasonic oscillation control technology

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    Surface modification of ultrasonic transducers (aging: relaxation of surface residual stress) treatment.

  • IMG_6209.jpg

    Deaerated fine bubble generation liquid circulation system

  • IMG_7362.jpg

    Ultrasonic combination technology

  • 20220412-0004_09sss.png

    Ultrasonic plating treatment

catalog(21)

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Online Seminar Text: Fundamentals of Ultrasonic Cleaning Technology and Troubleshooting

Online Seminar Text: Fundamentals of Ultrasonic Cleaning Technology and Troubleshooting

TECHNICAL
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Ultrasonic cleaning technology using ultrasound and fine bubbles - Ver4

Ultrasonic cleaning technology using ultrasound and fine bubbles - Ver4

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Know-how <Installation of ultrasonic transducers, degassing, microbubble generation liquid circulation> - Ver2

Know-how <Installation of ultrasonic transducers, degassing, microbubble generation liquid circulation> - Ver2

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Surface Inspection Technology Using Oscillation Control of Ultrasonic Probes - Ver4

Surface Inspection Technology Using Oscillation Control of Ultrasonic Probes - Ver4

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Technology for controlling two types of ultrasonic probes from a single oscillation channel - Ver3

Technology for controlling two types of ultrasonic probes from a single oscillation channel - Ver3

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Function generator oscillation of ultrasonic transducer (megahertz sweep oscillation technology) - Ver5

Function generator oscillation of ultrasonic transducer (megahertz sweep oscillation technology) - Ver5

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Cleaning technology using ultrasound and fine bubbles (microbubbles) - Ver3

Cleaning technology using ultrasound and fine bubbles (microbubbles) - Ver3

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Ultrasonic cleaning (control of nonlinear phenomena) technology Ver3 - Precision cleaning technology using fine bubbles and acoustic flow -

Ultrasonic cleaning (control of nonlinear phenomena) technology Ver3 - Precision cleaning technology using fine bubbles and acoustic flow -

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Optimization and evaluation technology related to water tanks, ultrasound, and liquid circulation.

Optimization and evaluation technology related to water tanks, ultrasound, and liquid circulation.

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Ultrasonic probe-based component inspection technology (application of nonlinear analysis techniques for sound pressure data)

Ultrasonic probe-based component inspection technology (application of nonlinear analysis techniques for sound pressure data)

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Design and manufacturing technology for ultrasonic dedicated tanks.

Design and manufacturing technology for ultrasonic dedicated tanks.

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Ultrasound Technology (R Language) Utilizing Statistical Thinking

Ultrasound Technology (R Language) Utilizing Statistical Thinking

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Precision cleaning technology using ultrasound—Optimization of cavitation and acoustic flow.

Precision cleaning technology using ultrasound—Optimization of cavitation and acoustic flow.

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Improvement of the ultrasonic cleaning machine (on-site support for the addition of fine bubble generation system)

Improvement of the ultrasonic cleaning machine (on-site support for the addition of fine bubble generation system)

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Ultrasonic control technology applied with the mathematical theory of communication.

Ultrasonic control technology applied with the mathematical theory of communication.

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Deaeration fine bubble generation liquid circulation device - Technology for uniformity of cleaning solution and acoustic flow control -

Deaeration fine bubble generation liquid circulation device - Technology for uniformity of cleaning solution and acoustic flow control -

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Ultrasonic Oscillation System of Megahertz Ultrasonic Waves (Catalog) 2025.01.07

Ultrasonic Oscillation System of Megahertz Ultrasonic Waves (Catalog) 2025.01.07

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Acoustic flow control technology using ultra-fine bubbles and megahertz ultrasound.

Acoustic flow control technology using ultra-fine bubbles and megahertz ultrasound.

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Nonlinear control technology for ultrasound - Key factor in ultrasonic cleaning: Technology to optimize acoustic flow.

Nonlinear control technology for ultrasound - Key factor in ultrasonic cleaning: Technology to optimize acoustic flow.

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Dynamic Control Technology of Megahertz Ultrasonic - Ver2

Dynamic Control Technology of Megahertz Ultrasonic - Ver2

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Dynamic control of ultrasonic transducer surface residual stress relaxation technology using ultrasound and fine bubbles - Ver3

Dynamic control of ultrasonic transducer surface residual stress relaxation technology using ultrasound and fine bubbles - Ver3

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News about this product(32)

Ultrasonic control

Publication of relaxation technology for surface residual stress of ultrasonic transducers.

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The Ultrasonic System Research Institute has released a technology that applies measurement, analysis, and control techniques related to the propagation state of ultrasound to alleviate the surface residual stress of ultrasonic transducers using an ultrasonic and microbubble generation liquid circulation system. This technology for alleviating surface residual stress enables improvements in fatigue strength against metal fatigue. In particular, by considering the guided waves (surface elastic waves) of the target object in the propagation state of ultrasound, we have developed a method to realize effective ultrasonic irradiation conditions through settings, tooling, and control. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (analysis confirmation of sound pressure data) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator - Measurement Equipment: Example - Oscilloscope

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Function generator oscillation of the ultrasonic transducer.

Function generator oscillation of ultrasonic transducer.

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The Ultrasonic System Research Institute is applying measurement, analysis, and evaluation techniques related to the propagation state of ultrasound to publish technology that relaxes the surface residual stress of ultrasonic transducers using ultrasound and fine bubbles. This technology for relaxing surface residual stress has made it possible to improve fatigue strength against metal fatigue. As a result, the effects on various components, including ultrasonic tanks, have been demonstrated. Ultrasonic Probe: Outline Specifications Measurement Range: 0.01 Hz to 200 MHz Oscillation Range: 1.0 kHz to 25 MHz Propagation Range: 0.5 kHz to over 900 MHz (confirmation of acoustic pressure data analysis) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator Measurement Equipment: Example - Oscilloscope By controlling oscillation, we achieve propagation states tailored to the objectives regarding sound pressure level, frequency, and dynamic characteristics. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Dynamic control of ultrasound

Dynamic control technology of megahertz ultrasound - Nonlinear control technology of ultrasound using multiple function generators.

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The Ultrasonic System Research Institute has developed a completely new dynamic control technology for ultrasound by utilizing multiple function generators. This technology enables the control of nonlinear ultrasonic phenomena through oscillation with several different waveforms (sweeping). Note: Nonlinear (resonance) phenomena By generating harmonics of the 10th order or higher through original oscillation control and resonating with low-frequency vibration phenomena, the generation of high-amplitude harmonics has been achieved, resulting in nonlinear (resonance) phenomena of ultrasonic vibrations. By optimizing the ultrasonic propagation characteristics of various components according to their intended purpose, efficient ultrasonic oscillation control becomes possible. Through the measurement and analysis of sound pressure data from ultrasonic testers, this system technology dynamically controls the changes in surface elastic waves according to the intended application. Ultrasonic Oscillation Control Probe Measurement and analysis range: 1 Hz to 200 MHz Oscillation range: 0.5 kHz to 25 MHz Ultrasonic propagation range: 5 kHz to over 900 MHz (analysis confirmed) Ultrasonic propagation characteristics: 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

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Measurement, analysis, and evaluation of ultrasonic propagation conditions.

Technology for evaluating nonlinear phenomena of ultrasound

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The Ultrasonic System Research Institute conducts consulting related to the use of ultrasound by utilizing a technology that measures, analyzes, and evaluates the propagation state of ultrasound, applying feedback analysis techniques based on multivariate autoregressive models. By organizing the measurements, analyses, and results obtained using ultrasonic testers in a time series, we have developed a new evaluation standard (nonlinear phenomenon analysis parameters) that indicates the state of ultrasound suitable for the purpose. Note: - Nonlinear characteristics (harmonic generation characteristics) - Response characteristics - Fluctuation characteristics - Effects due to interactions Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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