Surface residual stress relaxation and uniformization technology for ultrasonic transducers.
USSI-2000
A technology for alleviating and equalizing the surface residual stress of ultrasonic transducers using an ultrasonic and fine bubble generation liquid circulation system.
The Ultrasonic System Research Institute has published a technology that applies measurement, analysis, and control techniques related to the propagation state of ultrasound to relax the surface residual stress of ultrasonic transducers using an ultrasonic and fine bubble generation liquid circulation system. This technology for relaxing surface residual stress enables the improvement of fatigue strength against metal fatigue. In particular, by considering the guided waves (surface elastic waves) of the target object in the propagation state of ultrasound, we have developed a method to achieve effective ultrasonic irradiation conditions through the setting, tooling, and control. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. This technology will be offered as a consulting service. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic properties, can be utilized and developed as a distinctive operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.
Inquire About This Product
basic information
We provide consulting services utilizing ultrasonic and fine bubble technology for surface treatment (stress relaxation) with the following offerings: 1. Explanation of the principles 2. Description of specific equipment (design and manufacturing if necessary) 3. Explanation of operation methods and work know-how 4. Explanation of new ultrasonic utilization technologies Achievements and Case Studies: 1. Surface modification of ultrasonic tanks 2. Surface modification of ultrasonic transducers 3. Surface modification of metal parts - Sheet metal parts, screws, bolts, etc. 4. Surface modification of plastic parts - Lenses, coated and painted parts, etc. By applying surface residual stress relaxation treatment, the fatigue strength of metals is improved. As a result, the lifespan of ultrasonic transducers is extended. When done properly, even after three years, the output can be reduced to 25% while maintaining a similar ultrasonic state for over 20 years without issues. For more details, please contact us via email. The technology is publicly available.
Price information
Please feel free to contact us.
Price range
P3
Delivery Time
Applications/Examples of results
2008. 8 Established the Ultrasonic System Research Institute ... 2012. 1 Started manufacturing and selling ultrasonic measurement and analysis systems (Ultrasonic Tester NA) ... 2023. 6 Developed optimization technology based on nonlinear vibration phenomena of ultrasound 2023. 6 Developed a manufacturing method for ultrasonic probes 2023. 8 Developed ultrasonic control technology utilizing spectral series in abstract mathematics 2023. 8 Developed a combination technology of sweep oscillation and pulse oscillation 2023. 9 Developed ultrasonic propagation control technology above 100 MHz 2023. 10 Applied for a patent for megahertz ultrasonic plating 2023. 11 Developed ultrasonic oscillation control technology to control nonlinear phenomena 2024. 1 Developed technology to measure, analyze, and evaluate the interaction of ultrasonic vibrations 2024. 2 Developed surface treatment technology using megahertz ultrasound 2024. 4 Developed optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Developed optimization technology related to the combination of sound and ultrasound 2024. 6 Developed optimization and evaluation technology concerning water tanks, ultrasound, and liquid circulation 2024. 7 Developed ultrasonic probes using components with iron plating on polyimide film
Detailed information
-
Deaerated fine bubble generation liquid circulation
-
Surface treatment (stress relief treatment using ultrasound and microbubbles)
-
Ultrasound optimization technology
-
Surface modification effects of ultrasonic transducers.
-
Surface modification effects of ultrasonic transducers
-
Surface modification treatment system using ultrasonic oscillation control
-
Ultrasonic surface residual stress relaxation and homogenization treatment
-
Installation of ultrasonic transducer
-
Deaeration fine bubble generation liquid circulation device
catalog(37)
Download All Catalogs



















News about this product(60)
Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.