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  6. Surface residual stress relaxation and uniformization technology for ultrasonic transducers.

Surface residual stress relaxation and uniformization technology for ultrasonic transducers.

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USSI-2000

last updated:Nov 24, 2024

超音波システム研究所
超音波システム研究所
  • Official site

A technology for alleviating and equalizing the surface residual stress of ultrasonic transducers using an ultrasonic and fine bubble generation liquid circulation system.

The Ultrasonic System Research Institute has published a technology that applies measurement, analysis, and control techniques related to the propagation state of ultrasound to relax the surface residual stress of ultrasonic transducers using an ultrasonic and fine bubble generation liquid circulation system. This technology for relaxing surface residual stress enables the improvement of fatigue strength against metal fatigue. In particular, by considering the guided waves (surface elastic waves) of the target object in the propagation state of ultrasound, we have developed a method to achieve effective ultrasonic irradiation conditions through the setting, tooling, and control. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. This technology will be offered as a consulting service. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic properties, can be utilized and developed as a distinctive operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.

    Special Construction MethodOther measuring instrumentsothers
IMG_9408.jpg

Surface residual stress relaxation and uniformization technology for ultrasonic transducers.

IMG_9408.jpg
IMG_9408.jpg
  • Related Link - http://ultrasonic-labo.com/?p=1179

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basic information

We provide consulting services utilizing ultrasonic and fine bubble technology for surface treatment (stress relaxation) with the following offerings: 1. Explanation of the principles 2. Description of specific equipment (design and manufacturing if necessary) 3. Explanation of operation methods and work know-how 4. Explanation of new ultrasonic utilization technologies Achievements and Case Studies: 1. Surface modification of ultrasonic tanks 2. Surface modification of ultrasonic transducers 3. Surface modification of metal parts - Sheet metal parts, screws, bolts, etc. 4. Surface modification of plastic parts - Lenses, coated and painted parts, etc. By applying surface residual stress relaxation treatment, the fatigue strength of metals is improved. As a result, the lifespan of ultrasonic transducers is extended. When done properly, even after three years, the output can be reduced to 25% while maintaining a similar ultrasonic state for over 20 years without issues. For more details, please contact us via email. The technology is publicly available.

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Price range

P3

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Applications/Examples of results

2008. 8 Established the Ultrasonic System Research Institute ... 2012. 1 Started manufacturing and selling ultrasonic measurement and analysis systems (Ultrasonic Tester NA) ... 2023. 6 Developed optimization technology based on nonlinear vibration phenomena of ultrasound 2023. 6 Developed a manufacturing method for ultrasonic probes 2023. 8 Developed ultrasonic control technology utilizing spectral series in abstract mathematics 2023. 8 Developed a combination technology of sweep oscillation and pulse oscillation 2023. 9 Developed ultrasonic propagation control technology above 100 MHz 2023. 10 Applied for a patent for megahertz ultrasonic plating 2023. 11 Developed ultrasonic oscillation control technology to control nonlinear phenomena 2024. 1 Developed technology to measure, analyze, and evaluate the interaction of ultrasonic vibrations 2024. 2 Developed surface treatment technology using megahertz ultrasound 2024. 4 Developed optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Developed optimization technology related to the combination of sound and ultrasound 2024. 6 Developed optimization and evaluation technology concerning water tanks, ultrasound, and liquid circulation 2024. 7 Developed ultrasonic probes using components with iron plating on polyimide film

Detailed information

  • IMG_3706.jpg

    Deaerated fine bubble generation liquid circulation

  • IMG_0454.jpg

    Surface treatment (stress relief treatment using ultrasound and microbubbles)

  • IMG_1058.jpg

    Ultrasound optimization technology

  • 1249193iff.jpg

    Surface modification effects of ultrasonic transducers.

  • 1249193icc.jpg

    Surface modification effects of ultrasonic transducers

  • IMG_7164.jpg

    Surface modification treatment system using ultrasonic oscillation control

  • P3240366.jpg

    Ultrasonic surface residual stress relaxation and homogenization treatment

  • 20231211a.jpg

    Installation of ultrasonic transducer

  • IMG_0339000.jpg

    Deaeration fine bubble generation liquid circulation device

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News about this product(60)

Ultrasonic control

Publication of relaxation technology for surface residual stress of ultrasonic transducers.

  • Product news

The Ultrasonic System Research Institute has released a technology that applies measurement, analysis, and control techniques related to the propagation state of ultrasound to alleviate the surface residual stress of ultrasonic transducers using an ultrasonic and microbubble generation liquid circulation system. This technology for alleviating surface residual stress enables improvements in fatigue strength against metal fatigue. In particular, by considering the guided waves (surface elastic waves) of the target object in the propagation state of ultrasound, we have developed a method to realize effective ultrasonic irradiation conditions through settings, tooling, and control. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (analysis confirmation of sound pressure data) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator - Measurement Equipment: Example - Oscilloscope

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Ultrasonic probe using a component with iron plating on polyimide film.

Ultrasonic probe using a component with iron plating on polyimide film (technology utilizing ultrasonic propagation characteristics of iron plating)

  • Product news

The Ultrasonic System Research Institute has developed an ultrasonic oscillation control probe using components coated with iron on polyimide film. By applying this technology, we provide consulting services for "ultrasonic and vibration measurement, propagation control..." for various curved surfaces. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicon, Teflon, glass... Oscillation Equipment Example: Function Generator By understanding the acoustic characteristics of the target object and installation conditions, we have achieved dynamic control of surface elastic waves (propagation state). We realize propagation states tailored to various purposes (cleaning, stirring, etc.). Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Fine bubbles (microbubbles)

Ultrasonic cleaning device using fine bubbles (microbubbles) - Nonlinear control by megahertz ultrasound -

  • Product news

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing fine bubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: An ultrasonic transducer that has undergone surface modification treatment using ultrasonic waves and fine bubbles. 2: An ultrasonic dedicated tank that has undergone surface modification treatment using ultrasonic waves and fine bubbles. 3: A degassing and fine bubble (microbubble) generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation controlled by a control device. 5: An acoustic pressure management system using an ultrasonic tester. Frequency: 26 kHz, 72 kHz Output: 300 W and above Note: The tank, transducer, and tools can be adjusted for acoustic characteristics through aging treatment. *Features This is an effective device using a dedicated ultrasonic tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Cleaning, stirring, surface modification... Ultrasonic waves (cavitation, acoustic flow) are controlled according to the target and purpose.

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Surface modification technology

Surface modification technology using ultrasound and fine bubbles.

  • Product news

<< Deaeration Fine Bubble (Microbubble) Generation Liquid Circulation Device >> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the bubble size of the dissolved gas due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles (microbubbles) of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above deaeration fine bubble (microbubble) generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles (microbubbles), and when measuring the fine bubbles (microbubbles), the distribution amount of ultra-fine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled. 6) In a state where ultrasonic waves can be stably controlled, the original product: a megahertz ultrasonic oscillation control probe is used to control the oscillation of ultrasonic waves in the megahertz range (1-20 MHz).

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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