Application of measurement, analysis, and evaluation techniques related to ultrasonic propagation conditions — Providing know-how for optimal control of ultrasound.
The Ultrasonic System Research Institute has developed design and manufacturing technology for ultrasonic dedicated tanks by applying measurement and analysis techniques related to ultrasonic propagation conditions. With the technology developed this time, we can achieve efficient utilization of ultrasound suitable for ultrasonic cleaning and surface modification, as well as dynamic control of cavitation and acoustic flow, and propagation conditions for target objects, for ultrasonic dedicated tanks ranging from a maximum length of 3 cm (liquid volume 5 cc) to 600 cm (liquid volume 8000 liters), tailored to specific purposes. In conventional tank (or transducer) design and manufacturing, insufficient consideration of acoustic characteristics often leads to uneven and unstable phenomena due to interference and attenuation of vibrations, making ultrasonic lifespan and tank troubles more likely to occur. This technology can detect issues (various distributions of cleaning solutions, installation methods of tanks and transducers) even in existing tanks and transducers, allowing for improvements and enhancements. --- Provided Know-How --- 0) Design and manufacturing methods for devices 1) ON/OFF control of ultrasound 2) ON/OFF control of liquid circulation 3) Provision of optimization know-how 4) Methods for utilizing megahertz ultrasound
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basic information
Analysis, Design, and Manufacturing Technology of Ultrasonic Devices 1: Measurement and analysis of the acoustic properties of the target object (cleaning items, etc.) 2: Design of tanks and transducers based on acoustic properties (Selection of multiple ultrasonic transducers of different frequencies as needed or Adoption of a megahertz ultrasonic oscillation control probe, etc.) 3: Optimization of ultrasonic output for the target object 4: Design of a fine bubble liquid circulation system to match the ultrasonic output 5: Design of tanks and jigs based on the above 6: Manufacturing using fine bubbles and ultrasound (Aging treatment using fine bubbles and ultrasound Relaxation treatment of surface residual stress) 7: Verification using an ultrasonic tester (acoustic pressure measurement and analysis system) 7-1: Confirmation of ultrasonic transducers, tanks, and jigs 7-2: Optimization of ultrasonic control/output and liquid circulation control, etc. 7-3: Confirmation of nonlinear phenomena in the cleaning solution 7-4: Confirmation of ultrasonic propagation state of the cleaning items 8: Fine-tuning of various control parameters 8-1: Ultrasonic output 8-2: ON/OFF control time for ultrasound 8-3: Fine bubble generation liquid circulation system * Setting of liquid circulation volume * ON/OFF control time for liquid circulation
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Applications/Examples of results
2008. 8 Establishment of the Ultrasonic System Research Institute ... 2012. 1 Start of manufacturing and sales of ultrasonic measurement and analysis system (Ultrasonic Tester NA) ... 2024. 4 Development of optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Development of optimization technology related to the combination of sound and ultrasound 2024. 6 Development of optimization and evaluation technology concerning tanks, ultrasound, and liquid circulation 2024. 7 Development of an ultrasonic probe using components with iron plating on polyimide film 2024. 8 Development of a "megahertz ultrasonic control" method applying Shannon's juggling theorem 2024. 9 Development of acoustic flow control technology using a portable ultrasonic cleaner 2024. 10 Development of "vibration technology" utilizing megahertz ultrasound 2024. 10 Development of an ultrasonic oscillation control probe using a stainless steel vacuum double-structure container 2024. 11 Development of megahertz flow-type ultrasound (underwater shower) technology 2024. 11 Development of ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics 2024. 12 Development of nonlinear oscillation control technology for ultrasonic probes 2024. 12 Development of surface inspection technology based on ultrasonic propagation conditions
Detailed information
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Design and manufacturing technology for ultrasonic dedicated tanks.
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Design and manufacturing technology for ultrasonic dedicated tanks.
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Design and manufacturing technology for ultrasonic dedicated tanks.
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Design and manufacturing technology for ultrasonic dedicated tanks.
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Design and manufacturing technology for ultrasonic dedicated tanks.
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Design and manufacturing technology for ultrasonic dedicated tanks.
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Design and manufacturing technology for ultrasonic dedicated tanks.
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Design and manufacturing technology for ultrasonic dedicated tanks.
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Design and manufacturing technology for ultrasonic dedicated tanks.
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.