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  6. Ultrasonic cleaner design, manufacturing, and development consulting.

Ultrasonic cleaner design, manufacturing, and development consulting.

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last updated:Dec 21, 2024

超音波システム研究所
超音波システム研究所
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Application of measurement, analysis, and evaluation techniques related to ultrasonic propagation conditions — Providing know-how for optimal control of ultrasound.

The Ultrasonic System Research Institute has developed design and manufacturing technology for ultrasonic dedicated tanks by applying measurement and analysis techniques related to ultrasonic propagation conditions. With the technology developed this time, we can achieve efficient utilization of ultrasound suitable for ultrasonic cleaning and surface modification, as well as dynamic control of cavitation and acoustic flow, and propagation conditions for target objects, for ultrasonic dedicated tanks ranging from a maximum length of 3 cm (liquid volume 5 cc) to 600 cm (liquid volume 8000 liters), tailored to specific purposes. In conventional tank (or transducer) design and manufacturing, insufficient consideration of acoustic characteristics often leads to uneven and unstable phenomena due to interference and attenuation of vibrations, making ultrasonic lifespan and tank troubles more likely to occur. This technology can detect issues (various distributions of cleaning solutions, installation methods of tanks and transducers) even in existing tanks and transducers, allowing for improvements and enhancements. --- Provided Know-How --- 0) Design and manufacturing methods for devices 1) ON/OFF control of ultrasound 2) ON/OFF control of liquid circulation 3) Provision of optimization know-how 4) Methods for utilizing megahertz ultrasound

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Ultrasonic cleaner design, manufacturing, and development consulting.

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basic information

Analysis, Design, and Manufacturing Technology of Ultrasonic Devices 1: Measurement and analysis of the acoustic properties of the target object (cleaning items, etc.) 2: Design of tanks and transducers based on acoustic properties (Selection of multiple ultrasonic transducers of different frequencies as needed or Adoption of a megahertz ultrasonic oscillation control probe, etc.) 3: Optimization of ultrasonic output for the target object 4: Design of a fine bubble liquid circulation system to match the ultrasonic output 5: Design of tanks and jigs based on the above 6: Manufacturing using fine bubbles and ultrasound (Aging treatment using fine bubbles and ultrasound Relaxation treatment of surface residual stress) 7: Verification using an ultrasonic tester (acoustic pressure measurement and analysis system) 7-1: Confirmation of ultrasonic transducers, tanks, and jigs 7-2: Optimization of ultrasonic control/output and liquid circulation control, etc. 7-3: Confirmation of nonlinear phenomena in the cleaning solution 7-4: Confirmation of ultrasonic propagation state of the cleaning items 8: Fine-tuning of various control parameters 8-1: Ultrasonic output 8-2: ON/OFF control time for ultrasound 8-3: Fine bubble generation liquid circulation system * Setting of liquid circulation volume * ON/OFF control time for liquid circulation

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Applications/Examples of results

2008. 8 Establishment of the Ultrasonic System Research Institute ... 2012. 1 Start of manufacturing and sales of ultrasonic measurement and analysis system (Ultrasonic Tester NA) ... 2024. 4 Development of optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Development of optimization technology related to the combination of sound and ultrasound 2024. 6 Development of optimization and evaluation technology concerning tanks, ultrasound, and liquid circulation 2024. 7 Development of an ultrasonic probe using components with iron plating on polyimide film 2024. 8 Development of a "megahertz ultrasonic control" method applying Shannon's juggling theorem 2024. 9 Development of acoustic flow control technology using a portable ultrasonic cleaner 2024. 10 Development of "vibration technology" utilizing megahertz ultrasound 2024. 10 Development of an ultrasonic oscillation control probe using a stainless steel vacuum double-structure container 2024. 11 Development of megahertz flow-type ultrasound (underwater shower) technology 2024. 11 Development of ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics 2024. 12 Development of nonlinear oscillation control technology for ultrasonic probes 2024. 12 Development of surface inspection technology based on ultrasonic propagation conditions

Detailed information

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    Design and manufacturing technology for ultrasonic dedicated tanks.

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    Design and manufacturing technology for ultrasonic dedicated tanks.

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    Design and manufacturing technology for ultrasonic dedicated tanks.

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    Design and manufacturing technology for ultrasonic dedicated tanks.

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    Design and manufacturing technology for ultrasonic dedicated tanks.

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    Design and manufacturing technology for ultrasonic dedicated tanks.

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    Design and manufacturing technology for ultrasonic dedicated tanks.

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    Design and manufacturing technology for ultrasonic dedicated tanks.

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    Design and manufacturing technology for ultrasonic dedicated tanks.

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Deaeration fine bubble (microbubble) generation liquid circulation device

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An example of a cleaning machine that reduced costs and improved quality.

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Surface treatment technology using fine bubbles and ultrasound - relaxation treatment of surface residual stress through optimization technology of acoustic flow.

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Surface residual stress relaxation technology for ultrasonic transducers

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Ultrasonic cleaning technology using a degassed fine bubble generation liquid circulation device (optimization technology for cavitation and acoustic flow)

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Ultrasound system (oscillation control of two types of ultrasonic transducers)

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Deaeration fine bubble (microbubble) generation liquid circulation device

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Know-how <Installation of ultrasonic transducers, degassing, microbubble generation liquid circulation> - Ver2

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Classification of Ultrasonic Propagation Phenomena

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Manufacturing and development consulting for ultrasonic cleaning machines (tank design, degassing fine bubble generation liquid circulation devices, ultrasonic control, ...)

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A method for controlling an ultrasonic transducer according to the intended use of ultrasound.

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Reference books: Ultrasonic Technology - 1) Ultrasonic Engineering and Applied Technology by B.A. Agranov 2) Introduction to Ultrasound by Eli de Rosenberg.

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Ultrasonic sound pressure measurement analysis

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Dynamic control of ultrasonic transducer surface residual stress relaxation technology using ultrasound and fine bubbles - Ver3

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Optimization technology for ultrasonic cleaning machines based on sound pressure measurement analysis - Control technology for nonlinear phenomena -

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Dynamic control technology based on ultrasonic sound pressure measurement analysis — methods for controlling nonlinear phenomena.

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Function generator oscillation technology for ultrasonic transducers (over 600W) with surface modification treatment.

Function generator oscillation technology for ultrasonic transducers (over 600W) with surface modification treatment.

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Optimization Technology for Ultrasonic Systems - Measurement, Analysis, Evaluation, and Technology of Ultrasonic Sound Pressure

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How to Optimize Ultrasonic Cleaning Systems—Evaluation Techniques for Cleaning Conditions Based on Ultrasonic Sound Pressure Measurement Analysis—

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Nonlinear Oscillation Control Technology of Ultrasound - Sweep Oscillation Control Technology Using Original Ultrasound Oscillation Control Probe -

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Ultrasonic sound pressure measurement and oscillation control probe - Consulting support for manufacturing and evaluation know-how -

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Technology for 'relaxation and uniform treatment of surface residual stress' through sweep oscillation control of megahertz ultrasonic waves (consulting available)

Technology for 'relaxation and uniform treatment of surface residual stress' through sweep oscillation control of megahertz ultrasonic waves (consulting available)

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Consulting support using original ultrasonic technology (sound pressure measurement and analysis evaluation of vibration phenomena).

Consulting support using original ultrasonic technology (sound pressure measurement and analysis evaluation of vibration phenomena).

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Case Study of Ultrasonic Sound Pressure Measurement No. 1

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Control technology for acoustic streaming (a nonlinear phenomenon of ultrasound), which is a major factor in ultrasonic cleaning: Measurement, analysis, evaluation, and technology of sound pressure data.

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Control technology for ultrasonic cleaning machines based on sound pressure measurement and analysis.

Control technology for ultrasonic cleaning machines based on sound pressure measurement and analysis.

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Effect of Surface Residual Stress Relaxation of Ultrasonic Transducers: Application Case of Shotless Peening Technology Using Fine Bubbles and Megahertz Ultrasonics.

Effect of Surface Residual Stress Relaxation of Ultrasonic Transducers: Application Case of Shotless Peening Technology Using Fine Bubbles and Megahertz Ultrasonics.

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Ultrasonic 'Flow and Shape: Constructal Law' - Technology of the Degassing Fine Bubble Generation Liquid Circulation System in Ultrasonic Cleaners

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Control technology based on the classification of ultrasound - Optimization of resonance phenomena and nonlinear phenomena -

Control technology based on the classification of ultrasound - Optimization of resonance phenomena and nonlinear phenomena -

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Seminar Text: "Basics of Ultrasonic Cleaning and Case Studies/ Troubleshooting"

Seminar Text: "Basics of Ultrasonic Cleaning and Case Studies/ Troubleshooting"

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Technology for analyzing and evaluating nonlinear phenomena of ultrasound - Optimization related to the use of ultrasound.

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Development of application technology for ultrasonic waves propagating on the surface of objects - Control technology for surface elastic waves -

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Optimization technology for ultrasound - optimization of tanks, ultrasound, and liquid circulation - optimization of resonance phenomena and nonlinear phenomena -

Optimization technology for ultrasound - optimization of tanks, ultrasound, and liquid circulation - optimization of resonance phenomena and nonlinear phenomena -

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Ultrasonic Sound Pressure Measurement, Analysis, and Evaluation Technology - Development of a Dynamic Control System for Ultrasound through Sound Pressure Measurement and Analysis -

Ultrasonic Sound Pressure Measurement, Analysis, and Evaluation Technology - Development of a Dynamic Control System for Ultrasound through Sound Pressure Measurement and Analysis -

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Development technology of ultrasonic propagation control systems based on sound pressure measurement analysis - technology to control nonlinear phenomena of ultrasound.

Development technology of ultrasonic propagation control systems based on sound pressure measurement analysis - technology to control nonlinear phenomena of ultrasound.

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Ultrasonic combination technology - small pumps, ultrasonic humidifiers, glass containers...

Ultrasonic combination technology - small pumps, ultrasonic humidifiers, glass containers...

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Ultrasonic Technology Data - New Ultrasonic Cleaning - Ver 2 - Ultrasonic System Research Institute

Ultrasonic Technology Data - New Ultrasonic Cleaning - Ver 2 - Ultrasonic System Research Institute

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Ultrasonic Cleaning Technology Documentation

Ultrasonic Cleaning Technology Documentation

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Basic knowledge and generation mechanisms of ultrasound and fine bubbles (microbubbles)

Basic knowledge and generation mechanisms of ultrasound and fine bubbles (microbubbles)

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Ultrasonic cleaning device using a degassed fine bubble generation liquid circulation system.

Ultrasonic cleaning device using a degassed fine bubble generation liquid circulation system.

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Ultrasonic cleaning technology using ultrasound and fine bubbles - Ver4

Ultrasonic cleaning technology using ultrasound and fine bubbles - Ver4

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Two-tank ultrasonic cleaning machine (ultrasonic, 28 kHz, 38 kHz, 72 kHz) delivery specification document.

Two-tank ultrasonic cleaning machine (ultrasonic, 28 kHz, 38 kHz, 72 kHz) delivery specification document.

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Ultrasound System Research Institute <Philosophy>

Ultrasound System Research Institute <Philosophy>

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Plating method using ultrasound and fine bubbles

Plating method using ultrasound and fine bubbles

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Technology Utilizing the Interaction of Ultrasonic Probes — Interaction Model of Ultrasound —

Technology Utilizing the Interaction of Ultrasonic Probes — Interaction Model of Ultrasound —

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Surface residual stress relaxation treatment using megahertz ultrasonic waves

Surface residual stress relaxation treatment using megahertz ultrasonic waves

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Installation know-how for ultrasonic transducers (technology for controlling ultrasonic propagation conditions based on installation conditions) ver2

Installation know-how for ultrasonic transducers (technology for controlling ultrasonic propagation conditions based on installation conditions) ver2

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Ultrasonic cleaning device utilizing fine bubbles (microbubbles) - Dynamic control of acoustic flow -

Ultrasonic cleaning device utilizing fine bubbles (microbubbles) - Dynamic control of acoustic flow -

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Fine Bubble Vibration Measurement Experiment - Detection of Nonlinear Phenomena Using Fine Bubbles -

Fine Bubble Vibration Measurement Experiment - Detection of Nonlinear Phenomena Using Fine Bubbles -

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Ultrasonic stirring (nano-level emulsification, dispersion, and grinding) technology - Nonlinear control of ultrasound -

Ultrasonic stirring (nano-level emulsification, dispersion, and grinding) technology - Nonlinear control of ultrasound -

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Mechanism of Ultrasonic Cleaning and Effective Utilization Methods ver3.0 (Acoustic Flow Control through Ultrasonic Sound Pressure Measurement and Analysis Technology)

Mechanism of Ultrasonic Cleaning and Effective Utilization Methods ver3.0 (Acoustic Flow Control through Ultrasonic Sound Pressure Measurement and Analysis Technology)

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Development technology of ultrasonic systems based on sound pressure measurement analysis.

Development technology of ultrasonic systems based on sound pressure measurement analysis.

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Ultrasound, cleaning, stirring, modification, chemical reaction, system

Ultrasound, cleaning, stirring, modification, chemical reaction, system

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Ultrasonic cleaner's <sound pressure measurement, experimentation, analysis, evaluation> (onsite service available)

Ultrasonic cleaner's <sound pressure measurement, experimentation, analysis, evaluation> (onsite service available)

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Ultrasonic Cleaning System (28kHz, 72kHz) Specification Document - Technology for Optimizing the Interaction of Different Ultrasonic Transducers.

Ultrasonic Cleaning System (28kHz, 72kHz) Specification Document - Technology for Optimizing the Interaction of Different Ultrasonic Transducers.

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Improvement of the ultrasonic cleaning machine (on-site support for the addition of fine bubble generation system)

Improvement of the ultrasonic cleaning machine (on-site support for the addition of fine bubble generation system)

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News about this product(27)

Sweep oscillation technology using ultrasonic probes

Ultrasonic probe sweep oscillation technology - Oscillation control of low-frequency resonance phenomena and high-frequency nonlinear phenomena.

  • Product news

The Ultrasonic System Research Institute is applying and developing manufacturing technology for original ultrasonic probes. We have developed technology to optimize the nonlinear vibration phenomenon of surface acoustic waves through oscillation control technology based on the acoustic characteristics of the probes, and we provide consulting services for various ultrasonic utilization technologies. Note 1: Original nonlinear resonance phenomenon The resonance phenomenon of ultrasonic vibrations occurs due to the generation of harmonics resulting from original oscillation control of ultrasonic waves, which achieves high amplitude through resonance. The key point is the optimization of the ultrasonic propagation section. Note 2: By relaxing and homogenizing surface residual stress, stable ultrasonic oscillation control becomes possible. Technology for setting oscillation control conditions: 1) Setting of oscillation waveforms corresponding to the ultrasonic propagation characteristics of the device/equipment. 2) Setting of sweep conditions corresponding to the ultrasonic propagation characteristics of the device/equipment. 3) Setting of output levels corresponding to the ultrasonic propagation characteristics of the device/equipment. 4) Adjustment of various interactions corresponding to the ultrasonic propagation characteristics of the device/equipment.

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Megahertz flow-type ultrasound utilizing degassed fine bubble generation liquid circulation.

Improvement of the ultrasonic cleaning machine (addition of fine bubble generation system for on-site support) - megahertz flow-type ultrasonic using degassed fine bubble generation liquid circulation.

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Application of technology to analyze and evaluate the dynamic characteristics of ultrasound The Ultrasound System Research Institute has developed a method (system) for the analysis and evaluation of ultrasound, utilizing measurement, analysis, and control technology related to the nonlinearity of ultrasound. Using this technology, we are providing on-site support for the additional installation of a degassing fine bubble generation liquid circulation system. To utilize (control) the complex and changing conditions of ultrasound in a stable manner according to the purpose, we offer on-site services to add, install, and confirm sound pressure measurements for the degassing fine bubble generation liquid circulation system in specific tanks present at the site. <Example> *Month* *Day* - Consultation and confirmation via email *Month* *Day* 13:00 - 13:30 - Greetings and meeting 13:30 - 16:30 - Confirmation (simple sound pressure measurement) Setting up the degassing fine bubble generation liquid circulation system Operation explanation Confirmation (sound pressure measurement) 16:30 - 17:00 - Discussion based on sound pressure data 17:00 - 18:00 - Reserve A simple analysis of the measurement data will be conducted. A report including the analysis results of the sound pressure data will be submitted one week later.

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Classification of Ultrasonic Cavitation and Acoustic Flow

Ultrasonic cleaning technology based on sound pressure measurement and analysis - Dynamic control of ultrasound using a degassed fine bubble generation liquid circulation device.

  • Company news

<The Reality of Cleaning> 1: Managing cleaning equipment and cleaning solutions is difficult. In the case of cleaning devices that utilize vibrational phenomena as a physical action, the low-frequency vibrational phenomena caused by the installation of the device, along with the device's inherent vibrational phenomena, and the vibrational phenomena of the objects being cleaned and tools interact with each other, resulting in a complex change in the vibrational state. In many cases where cleaning effects are observed, nonlinear vibrational phenomena occur. To confirm nonlinearity and manage it, logical learning and an understanding of vibration measurement are necessary. As for the chemical action of cleaning solutions, in devices that utilize cleaning effects, managing the concentration of detergents is important, but measuring the concentration distribution within the tank is a challenging situation. Various distributions change due to interactions with the environment, such as liquid temperature, humidity, air temperature, and atmospheric pressure. In particular, the distribution of dissolved gas concentration has a significant impact on chemical reactions, but no methods are known to achieve uniform dissolved gas concentration. (Using the diffusivity of fine bubbles is one method.) If detergents are added but only increase the variability of the concentration distribution, it will result in greater variability in cleaning results. ....

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Ultrasonic probe using a component with iron plating on polyimide film.

Ultrasonic probe using a component with iron plating on polyimide film (technology utilizing ultrasonic propagation characteristics of iron plating)

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The Ultrasonic System Research Institute has developed an ultrasonic oscillation control probe using components coated with iron on polyimide film. By applying this technology, we provide consulting services for "ultrasonic and vibration measurement, propagation control..." for various curved surfaces. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicon, Teflon, glass... Oscillation Equipment Example: Function Generator By understanding the acoustic characteristics of the target object and installation conditions, we have achieved dynamic control of surface elastic waves (propagation state). We realize propagation states tailored to various purposes (cleaning, stirring, etc.). Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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超音波システム研究所

超音波システム研究所

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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