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This document summarizes key points for achieving overall cost reduction in transportation, packaging, and logistics through packaging materials. By reviewing packaging materials, it is possible not only to reduce costs but also to lower environmental impact, such as CO2 reduction, and to enable the reuse of packaging materials. We have narrowed down the points to six and provided clear explanations, so if you are struggling with cost reduction, please take a moment to read it! We also offer free consultations. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document summarizes key points for achieving overall cost reduction in transportation, packaging, and logistics through packaging materials. To effectively advance cost reduction, it is necessary to focus not only on reducing the costs of packaging materials themselves but also on the efficient use of resources, transportation efficiency, storage space, workability, and initiatives for environmentally conscious cost reduction. We have narrowed down the points to six and explained them clearly, so if you are struggling with cost reduction, please take a moment to read this! 【Contents】 1. Efficient use of XX, minimizing XX load 2. Protection of contents 3. XX efficiency 4. Consideration of XX properties 5. Reuse (suitable specifications for repeated use) 6. XX properties after use *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce examples of packaging and packing improvements for imported products from Southeast Asia. The customer's request was, "The darts stand gets damaged during domestic transportation, which reduces its value as a product when it arrives domestically, so we want to do something about it." As the products inside the box were only secured with tape, we created new interior materials to prevent the products from moving. Additionally, since the products need to withstand stacking and are delivered domestically via courier, we considered the size and shape of the cardboard box to meet these requirements. Furthermore, since the packaging is done in China, we selected materials that are easy to procure locally. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationOur company provides examples of improvement proposals for existing transportation packaging and packing methods. In this case, the customer was seeking improvements in packing and packaging methods to enhance loading efficiency. Therefore, we selected HD-80 as the material. Considering workability, it can be stored by simply laying down one sheet, and it allows for packaging without contact between products. Thanks to our proposal, we were able to improve the efficiency by about three times. (12 pieces per layer × 6 layers = 72 pieces → 24 pieces per layer × 10 layers = 240 pieces) 【Benefits of Packing and Packaging Improvements】 ■ Achieved a loading efficiency of three times with a cushioning design, resulting in 24 pieces per layer × 10 layers = 240 pieces. ■ By selecting HD-80, the material can withstand heat, capable of enduring up to 130 degrees. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case where we made proposals for improving storage efficiency and packaging for a returnable box used for nozzle air hoses in agricultural precision equipment. The request from the customer was, "No contact between products, and a preference for 10 pieces in the designated box." The key point of this proposal was how to efficiently store the items in the specified returnable box, allowing for the arrangement of 10 pieces by alternating their placement. At our company, we can provide customized proposals tailored to each product. We can offer suggestions that meet the size and weight of the customer's work, as well as their specific requests. If you have any products that are causing issues with transportation or handling using returnable boxes or designated boxes, please contact Tohoku Ueno. *For more details, please refer to the PDF materials or feel free to reach out to us.
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Free membership registrationWe would like to introduce a case study of a transport and packaging cart designed and proposed by our company for automotive door frames. We received a request from a customer to store these automotive door frames near the assembly line of the automotive production line, and we proposed an efficient loading solution for the specified cart. As a result, we successfully stored 12 door frames within the limited dimensions of the cart, improving transport efficiency. In transport packaging, the key points are to "load the work efficiently" and to create a structure that "does not cause quality defects such as scratches or dirt." If you are considering improvements in packaging related to transport packaging, please contact us. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study on improving the loading efficiency of returnable boxes for automotive parts. To increase the storage rate beyond appearances, we used a 3D camera to capture images of the products. Based on that data, we examined packaging methods that would enhance loading efficiency, considering factors such as orientation and stacking methods. As a result of our proposal, we achieved a stable loading method where the products do not come into contact with each other, allowing for an increase from the previously considered limit of 5 units to 6 units based on our suggestions. If you are facing issues with returnable boxes used for in-process transportation, please leave it to us, the professionals in inter-factory transportation of industrial products. [Case Overview] ■ Product: Returnable box for automotive parts ■ Size: 200mm × 110mm × 180mm *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce examples of packaging and packing improvements for imported products from Southeast Asia. The customer's request was, "The darts stand gets damaged during domestic transportation, which decreases its value as a product when it arrives domestically, so we want to find a solution." As the products inside the box were only secured with tape, we created new interior materials to prevent the products from moving. Additionally, since the products need to withstand stacking and are delivered domestically via courier, we considered the size and shape of the cardboard box to meet these requirements. Furthermore, since the packaging is done in China, we selected materials that are easy to procure locally. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationHere is an introduction to a design example of a returnable box for semi-finished products. In the case of returnable boxes, it is necessary to reflect numerous factors in the design, including storage efficiency, durability, ease of packing, and ease of retrieval. At Tohoku Ueno, we have developed a returnable box that allows for efficient storage and safe transportation by combining plastic corrugated sheets and foam materials. Additionally, the cushioning material can be folded when not in use, reducing the volume during return. We can propose suitable returnable boxes for semi-finished products. Please feel free to consult us. *For more details, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationThis is an introduction to a case study on the creation of a transport box that efficiently stores vulnerable sheet metal products. Sheet metal products are at risk of damage from bending during transportation, as well as the possibility of surface scratches caused by friction between products, which can lead to defective items. Typically, L-shaped sheet metal parts are wrapped in kraft paper for transport; however, this product features a key point: the combination of specially designed cushioning materials and cardboard. Of course, this design ensures that the products do not interfere with each other. It is designed for ease of packing and retrieval, allowing for easy access from the top. For inquiries regarding the packaging of sheet metal products, please contact our company. *For more details, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationHere is an example of a returnable box for LCD modules. LCD modules are very delicate products that can be damaged by even slight impacts, so typically, a large amount of cushioning material is used in returnable boxes, which often sacrifices loading efficiency. In the case of Tohoku Ueno, we can propose a returnable box that efficiently transports LCD modules of different sizes arranged within the box by combining cushioning materials and cardboard. Additionally, we can accommodate external containers ranging from TP containers to cardboard, so please feel free to contact us. *For more details, please refer to the PDF materials or feel free to reach out to us.*
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Free membership registrationWe would like to introduce a design case for packaging materials for the transportation of physical and chemical equipment (cooling water circulation devices and chillers). When transporting such heavy items overseas, a design that can withstand impact and drops is required. At Tohoku Ueno, we create packaging materials that can withstand impact from one corner, three edges, and one surface entirely out of cardboard, using materials that can be procured and produced in China. Our company can consistently handle everything from the design of packaging materials for large precision equipment to drop and impact testing and delivery. If you are considering overseas production and transportation packaging materials, please consult with our experienced company. 【Case Overview】 ■ Product: Packaging materials for cooling water circulation devices and chillers ■ Size: W465mm × D570mm × H435mm *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case of packaging material for a corrugated tube cutting machine. For packaging materials used for the overseas export of long precision equipment, it is essential that the items inside do not move around during transport. Tohoku Ueno can provide a one-stop solution from design to manufacturing of packaging materials using cardboard and cushioning materials. If you are considering overseas transport packaging boxes for such special items, please contact us. 【Case Overview】 ■ Product: Packaging material for corrugated tube cutting machine ■ Size: W977mm × D223mm × H235mm ■ Lot: 1-2 sets *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHere is an example of transport packaging materials for air clamps. The products to be packaged are industrial machine parts, and due to their complex shapes, the design of the packaging materials is quite challenging. At Tohoku Ueno, we can propose suitable packaging materials for such industrial products with complex shapes. Considering storage efficiency, we design cushioning materials that fit the products and create 2D drawings and perform in-house processing on behalf of our customers. [Case Overview] ■ Product: Transport packaging materials for air clamps ■ Size: W350mm × D80mm × H275mm *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce examples of packaging and material design for precision measuring and inspection equipment. The control equipment is in a box, and issues such as shaking during transportation can lead to damage like scratches and cracks, resulting in quality defects. Therefore, for cases involving measuring and inspection equipment, such as relay boxes, which are sensitive to impact and may lead to problems like discovering failures after local transportation, we provide proposals and carry out suitable packaging designs. At Tohoku Ueno, we can design custom packaging materials using cardboard and cushioning materials. If you are having trouble transporting delicate items, please feel free to consult us. 【Case Overview】 ■ Product: Packaging and materials for precision measuring and inspection equipment ■ Size: W650mm × D244mm × H535mm ■ Lot: 1 to 2 sets *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce recommended moving packaging materials from Tohoku Ueno. Our lineup includes soft mats, clean spacers, risk boxes, pallet spacers, and Minakeeper. Minakeeper is a multi-protective cover made from polyethylene, shaped into various forms using special technology, and can be used for protection during construction and moving. 【Lineup】 ■ Soft Mat ■ Clean Spacer ■ Risk Box ■ Pallet Spacer ■ Minakeeper *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce our recommended ESD-related packaging materials from Tohoku Ueno. The "conductive flooring and table mats" are long-lasting conductive flooring materials for heavy foot traffic, specifically the "Elefeel Floor," which is compatible with cleanroom Class 100. They are excellent in wear resistance and load-bearing capacity. Additionally, the "static shield bags" feature an effective shield design against electrostatic fields, providing over 97% shielding effectiveness. We also offer "moisture-proof bags" and "anti-static bags." 【Product Lineup】 ■ Conductive flooring and table mats ■ Static shield bags ■ Moisture-proof bags ■ Anti-static bags *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe transportation packaging material introduced this time is a product used for the transport of sheet metal parts for precision equipment. We have been asked to propose efficiency improvements over conventional transportation packaging methods, and we will present examples of our proposals. In the case of sheet metal parts, there are often specifications to ensure that the surface is free of scratches for aesthetic reasons. Therefore, we proposed a method of stacking using a windmill arrangement, with cushioning materials inserted to prevent the parts from touching each other and getting scratched. As a result, we successfully accommodated four pieces in one box, which has improved transportation efficiency by up to twice compared to conventional products. [Case Overview] ■ Size: W650mm × D450mm × H400mm ■ Additional Function: Logistics efficiency and space-saving ■ Material: PP, honeycomb core material ■ Industry: Automotive parts manufacturing factory ■ Product Category: Returnable box *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe received an inquiry from a customer asking if we could design cushioning material to hold four tools in one layer. We would like to introduce a case study of the cushioning material we designed and manufactured for a wire tool shipping box. Initially, we proposed a prototype, but we also suggested another packaging material concept (2). Compared to concept (1), this concept (2) improves storage efficiency and enhances workability, allowing for a greater overall reduction in logistics costs. At first glance, it might seem that the products being packaged would move around inside the shipping box during transport, potentially causing damage. However, due to the high strength of the workpieces and the structure that prevents them from colliding with each other, this concern is alleviated. [Case Overview] ■ Size: W400mm × D300mm × H200mm ■ Additional Features: Improved logistics efficiency and space-saving ■ Material: Low-foamed polyethylene sheet ■ Industry: Manufacturing ■ Product Category: Shipping box *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case where we proposed improvements in quality and a 75% reduction in space within the factory by standardizing and unifying the transport carts for rack covers. In this instance, we were consulted about the occurrence of product defects during the packaging process for large thin sheet metal products, as well as the issue of occupying unnecessary space in the factory due to the diverse lineup of product sizes, which required dedicated boxes for flat storage each time. In response, we proposed the design of a unified vertical cart for racks of different sizes, along with size-variant Miniform laminated products to secure the covers. As a result, work efficiency improved, quality issues were resolved, and we achieved significant space savings, as each cart can hold four thin sheet metal pieces. 【Case Overview】 ■ Size: W2000mm × D20mm × H1000mm ■ Additional Function: Efficiency and space-saving through the unification of rack carts ■ Material: Steel (baked paint) ■ Industry: Manufacturing (sheet metal processing) ■ Product Category: Rack Products *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis is an introduction to a case study that achieved maximum storage efficiency by designing from scratch. The product in this case has a complex shape, and there were no specific guidelines for how to pack it other than using newspaper. As a result, not only was the loading efficiency per box poor, but there were also many instances of product defects due to scratches, leading to unnecessary tasks such as repainting. To address this, we utilized 3D simulation drawings to create a pad that offers both good loading efficiency and workability, ensuring that the products do not interfere with each other. Until now, we have introduced cases where existing storage methods were improved, but it is certainly possible to design cushioning packaging from scratch as well. [Case Overview] ■ Additional Function: Streamlining logistics and saving space ■ Material: Foam material ■ Industry: Steel / Metal ■ Product Category: Returnable box *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe have developed and released the splash prevention panel "Reception Prevention Panel" for droplet infection control measures. It is an easy-to-install splash prevention panel that requires no screws for assembly. We encourage you to utilize this product to reduce the infection risk for government offices, companies, and factories where remote work is challenging! 【Features】 ■ The panel is made of alcohol-disinfectable PET material! ■ A clear panel that feels natural during face-to-face interactions! ■ Compatible with handheld panels (up to 5mm thick)! ■ Customizable sizes to fit your usage environment. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn light of the current spread of the new coronavirus, which is wreaking havoc, our company is prioritizing the safety of employees and their families, as well as stakeholders including our customers, and is actively working to prevent the spread of infection. In response to customer requests, we have developed and launched a multipurpose droplet prevention product called the "Prevention Panel." It can be assembled for use and stored flat when not in use. 【Features】 - Stable and collapsible shape for easy storage after use - Recommended for preventing droplet infection among colleagues - Easy to wipe and maintain - Available in milky white and clear colors *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHere is a case study of packaging consulting for industrial equipment parts. The key point in the proposal is that contact with the window areas is not allowed. By suggesting a storage method that opens up the four window areas, we are able to accommodate more items than originally requested in the designated box. This not only meets the customer's required specifications but also considers the storage space, allowing for an increase in the number of lots transported in a single box. Additionally, due to the fragile nature of the materials, we have selected packaging materials that take this into account. For electronic components, we also receive requests from customers such as "it must not break" and "be careful as it is fragile," so we propose cushioning materials tailored to the work. [Key Points in the Proposal] - Storage method that opens up the four window areas - Accommodating more items than originally requested in the designated box - Selection of packaging materials that consider the fragile nature of the materials *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHere is an example of a proposal for improving the reusable box for upper boxes. Upper boxes are packaging materials used to wrap products, and the shape of the products is complex. Additionally, there are concerns when packaging the workpieces, as they have a surface layer and cannot be laid down during packaging. There is also a part of the surface layer on the bottom, which raises the issue of how to secure the items inside the reusable box. In this case, we fixed the workpieces inside the box by using a specification that allows for the insertion of hard materials. Since the products have a left and right side, they are typically designated as L or R, but this time we have designed it to be compatible for both sides. [Case Study] ■ Issues - There is a surface layer, and the workpieces cannot be laid down during packaging. - There is also a part of the surface layer on the bottom, raising the question of how to secure it inside the reusable box. ■ Improvements - Fixed the workpieces inside the box by using a specification that allows for the insertion of hard materials. - Designed to be compatible for both left and right sides. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a conductive partition board for automotive parts. The packaging material is intended for transporting industrial products, and when we received a request from the customer, there were specifications for a designated box and a desired quantity (30 pieces). In our proposal, we made it possible to package the desired quantity in a single layer (3×10), and the strict dimensions at both ends were designed as a U-shape integrated with the bottom plate. Additionally, since the products have protrusions such as claws, there was initially a discussion about whether to orient those parts upwards. However, due to the difficulty of packaging in the designated box concerning dimensions when aiming for the desired quantity, we evaluated the desired specifications against the actual packaging results and confirmed that vertical placement posed no issues, allowing us to meet the customer's expectations. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationWe would like to introduce a case study on proposals for improving the loading efficiency of automotive parts containers. To increase the storage rate beyond appearances, we used a 3D camera to photograph the products and examined packaging methods that would enhance loading efficiency based on that data, considering storage orientation and stacking methods. As a result of our final proposal, we achieved a stable loading method where the products do not come into contact with each other, increasing the capacity from what the customer previously thought was limited to 5 units to 6 units due to our proposal. Additionally, we designed it so that symmetrical products can be stored without interference. [Case Study - After Proposal] - Increased capacity from what was previously thought to be limited to 5 units to 6 units. - Symmetrical products can now be stored without interference. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a design and proposal case for a transport and packaging cart for automobile door frames. We received a request from a customer to store automobile door frames near the assembly process of the automobile production line, and we proposed an efficient loading solution for the specified cart. As a result of our proposal, we achieved transportation efficiency and successfully stored 12 door frames within the limited dimensions of the cart. Despite the lack of space within the cart, we proposed a solution using fixing materials to ensure efficiency and prevent the workpieces from moving during transport. [Key Points in Transport Packaging] ■ Efficient loading ■ A structure that does not cause quality defects such as scratches or dirt *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHere is an example of proposing the use of all cardboard as materials for heavy item shipping boxes. Since it is cardboard, we received customer feedback asking, "Is the durability okay?" Therefore, we conducted drop tests to guarantee and provide sufficient durability. By making design change proposals to use cardboard materials in this way, we were able to offer customers the benefits of reducing material costs while maintaining durability. Additionally, we have considered the shape to improve workability in the packaging process, enabling proposals for increased productivity. 【Case Overview】 ■ By application: Cushioning/Protective shipping boxes/Trolleys ■ By industry: Electronics/Precision equipment/Semiconductors ■ By material function: Material cost reduction/High durability ■ Classification list by packaging item name: Semiconductors/Electronic components ■ By packaging material: Cardboard ■ By purpose: To wrap/protect products *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe will introduce a case study of a cushioning design for an internal transport tray in substrate engineering. In this case, we received product data from the customer and designed it to fit the product shape, achieving prevention of lateral displacement during transport. Additionally, since it serves as the base for electronic components, it is designed with reliefs to ensure that the surface does not come into contact with packaging materials, which is also a key point. 【Case Study Overview】 ■ By Application: Cushioning/Protection/Storage/Process ■ By Industry: Electronics/Precision Equipment/Semiconductors ■ By Material Function: Logistics Efficiency ■ Classification List by Packaging Name: Precision Equipment/Working Machines/Tools ■ By Packaging Material: Foam Materials/Cardboard ■ By Purpose: To Protect Products *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of cushioning materials used for prisms in the optical field. Due to the inability to lend out the actual product, we proposed a cushioning material design based solely on the external dimensions of the product. This time, since it is for overseas shipment rather than domestic, there were concerns about handling. Therefore, a key point was to ensure that the packaging materials had sufficient strength, and we adopted sturdy cardboard for the outer box. Additionally, we implemented double packaging that minimizes the risk of accidents such as punctures without impacting the product. By conducting cushioning design, we ensured that even delicate products, such as optical components that are vulnerable to shocks, can be safely shipped overseas. Even for products without physical samples, our packaging material engineers can make suitable proposals by utilizing their experience and equipment such as 3D-CAD. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce an example of cushioning design for fragile objects using high-performance cushioning materials. When transporting precision instruments that can break or malfunction with slight impacts, a design that can protect the object from various angles is required. In our case, we can achieve a design that also considers material cost reduction through the packaging technology we have accumulated over many years. If you are looking for cost-competitive transport boxes for precision instruments, please feel free to contact us. 【Example Overview】 ■ By Application: Cushioning/Protection Individual Packaging/Grouping/Overseas Shipping ■ By Industry: Electronics/Precision Instruments/Semiconductors/Aerospace/Freight/Transportation ■ By Material Function: Material Cost Reduction ■ Classification List by Packaging Name - Precision Instruments/ Machine Tools/ Tools/ Measuring and Inspection Equipment/ Semiconductors and Electronic Components ■ By Packaging Material: Foam Materials ■ By Purpose: To Protect Products *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study on the improvement design of shipping boxes and cushioning materials for medical devices. We received a request to "ship medical devices of 8 different sizes using the same cushioning material." Our company proposed to design the base cushioning material to fit the largest size of the medical devices, while only changing the size of the upper cushioning material used for securing. By using a common pad for products of 8 different sizes, we were able to reduce material costs and significantly improve work efficiency. 【Benefits】 ■ There is no need to use different cushioning materials in the box for each product size, achieving improved work efficiency and streamlining. ■ By standardizing the base cushioning material, we have reduced material costs. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationA professional in packaging design, Tohoku Ueno, presents a collection of cost reduction case studies realized through the concept of "suitable materials and suitable packaging," which includes environmental measures! This collection is filled with examples of cost reduction in transport packaging aimed at packaging designers and logistics engineers. It features proposals such as converting shipping boxes entirely to cardboard to achieve high durability and cost reduction, as well as examples of improving loading efficiency for automotive parts' returnable boxes. [Contents] ■ Collection of cost reduction case studies related to transport packaging - Cost reduction and cushioning design examples for electronic components and precision instruments - Cost reduction and improvement proposal examples for automotive parts *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"ECM" can easily return to its original sheet form after use, allowing for collection and repeated reuse, providing convenience. The special cut shape of the thick plate processing enables a significant reduction in raw material usage (below 50%), greatly contributing to resource conservation. The cushioning performance optimizes the contact area compared to using a single sheet of "Suntec Foam," helping to further improve cushioning efficiency. [Features] ■ Significant reduction in raw material usage (below 50%) ■ Achieves substantial cost reduction effects (30-40%) ■ Contributes to improved cushioning efficiency ■ Can easily return to its original sheet form after use ■ Provides convenience for collection and repeated reuse *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThis product is a molded item that does not break, chip, or scratch. It is suitable as a container for precision parts and automotive components. As cushioning material, it demonstrates significant effectiveness not only for precision machinery but also for office automation equipment, audio equipment, optical products, and more. 【Features】 ■ Unbreakable ■ Chip-resistant ■ Scratch-resistant *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "P Board" is a cross-linked polypropylene sheet foam that allows for easy initial processing such as cutting, punching, and thermoforming, which were somewhat difficult before. It is composed of 100% polypropylene, giving it properties such as heat-resistant hinge characteristics and easy incinerability. Additionally, due to its high independent bubble rate, it can also be used as insulation for heat retention and cooling. 【Features】 ■ Very lightweight ■ Excellent workability ■ Moderate cushioning properties ■ Outstanding oil, chemical, and water resistance *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registration"Peeblock molded products" are cross-linked polypropylene molded foam bodies that excel in heat resistance, dimensional stability, oil resistance, and chemical resistance. While expanded polystyrene (EPS) has the disadvantage of being brittle and easily breakable, Peeblock (EPP) is tough and does not deform even with repeated use, making it suitable for applications such as transport boxes. 【Features】 - Excellent heat resistance, dimensional stability, oil resistance, and chemical resistance - Tough and does not deform even with repeated use - Can achieve high foaming products with cushioning properties almost equivalent to conventional molded expanded polyethylene - Lightweight, allowing for reduced distribution costs - No toxic gases and easy to incinerate *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationAt Tohoku Ueno Co., Ltd., we handle the foam resin product "Module Supporter." Issues such as "the screen size is the same but the thickness is different," "the thickness is the same but the external dimensions are different," and "the size is the same but the weight is different" can be resolved by using our product, achieving standardization of packaging materials. We offer groove widths of 10, 15, and 18 mm, and customization is also possible. 【Features】 ■ Standardization of packaging materials ■ Groove widths available: 10, 15, and 18 mm ■ Customization available *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Suntech Foam TH Series" is a foam resin that eliminates the cutting and pasting process from the conventional "Suntech Foam" cushioning packaging material through its unique special skin processing technology, while also achieving significant reinforcement of the hinge section. This has resulted in various advantages, including shortened delivery times, substantial reductions in processing, storage, and transportation costs, as well as enhanced protection against tearing and separation due to impact in the hinge area. It is now possible to use it not only for lightweight items but also as cushioning packaging material for heavy items. 【Features】 ■ Simple design that allows for cushioning packaging material to be obtained just by setting up the hinge part at the packaging site ■ The special skin part and the foamed part are made of the same material (non-crosslinked polyethylene) ■ Easy to recycle ■ Possible to shorten delivery times ■ Significant reductions in processing, storage, and transportation costs *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration"Suntech Foam" is a foamed resin that promotes resource conservation and waste reduction, contributing to environmental protection. It is widely used as cushioning material for various products, from heavy items to lightweight ones, as well as for containers in precision parts and automotive factories. Additionally, we offer the "Suntech Foam TH Series," a simple design that allows for cushioning packaging material to be created just by setting up the hinge part at the packaging site. [Features] ■ Cushioning design aimed at reducing usage ■ Supports recycling ■ Contributes to energy consumption reduction *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAt Tohoku Ueno, which operates the transportation packaging guide website, we provide proposals for improving loading efficiency and work efficiency for existing boxes (trays). We received requests from customers asking if we could propose improvements to transportation and handling efficiency for existing pallets. However, through simulations, we realized that the weight of the trays themselves was also an issue for storing sheet metal parts, leading us to propose changes in the material of the boxes (trays) as well as suggestions for improving loading efficiency. Additionally, since we traditionally stacked boxes (trays) for storage within the factory, we implemented laser welding at the corners to enhance loading efficiency and also installed parts to prevent slipping. *For more details, please refer to the external link or feel free to contact us.
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Free membership registrationAre you implementing JIS Z 0130 (2015) for environmentally considerate packaging? Packaging is not just about safely transporting goods; it requires a comprehensive consideration of environmental impact assessment. Factors such as transportation environment, transport routes, packaging sites, material warehouses, whether cushioning is necessary, and the effects of static electricity vary depending on the contents, leading to different suitable materials. We propose packaging specifications that can achieve total cost reduction while considering optimal combinations of our extensive packaging case studies and various new materials developed in recent years to address environmental issues. *For more details, please refer to the external link or feel free to contact us.*
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Free membership registrationOur company offers proposals for the improvement of packaging materials and packaging for industrial products, precision instruments, and medical devices, as well as suggestions for transportation efficiency. TransportPackagingGuide.com is a specialized site that solves various issues related to the transportation packaging of different products. At Tohoku Ueno, which operates this site, we use a variety of packaging materials to design and propose packaging solutions for a wide range of components, providing various proposals to industries such as automotive, precision instruments, LCD displays, and semiconductors. 【Main Industries Served】 ■ Automotive, Semiconductors, Electronic Components ■ Precision Instruments, LCD Displays ■ Medical Devices, Medical Instruments ■ Measuring Instruments, Inspection Equipment ■ Consumer Products such as Wheelchairs *For more details, please refer to the external link or feel free to contact us.
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Free membership registrationTohoku Ueno will assist you in reducing costs through packaging design. By converting the process of measuring physical items to data input, significant time savings can be achieved. Additionally, by reading actual product data, accurate cushioning design becomes possible. 【Features】 ■ Assistance in cost reduction through packaging design ■ Packaging design utilizing simulation technology ■ Faster packaging design through reverse engineering technology ■ Significant time savings possible ■ Accurate cushioning design possible *For more details, please refer to the external link or feel free to contact us.
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