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  3. 超音波システム研究所
  4. Ultrasonic cleaning machine liquid circulation technology - Utilizing flow and shape; Constructal law.
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  • Aug 03, 2024
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Aug 03, 2024

Ultrasonic cleaning machine liquid circulation technology - Utilizing flow and shape; Constructal law.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed a liquid circulation technology for ultrasonic cleaners that utilizes the "Constructal Law" related to flow and shape (control of nonlinear phenomena). This was developed with inspiration from observations of river flows, as shown in the attached photo. Regarding the use of ultrasound, we believe that through our experience in observing flow, we can intuitively grasp acoustic flow (a nonlinear phenomenon of ultrasound). Acoustic flow <General Concept> When finite amplitude waves propagate through a gas or liquid, acoustic flow occurs. Acoustic flow is a unidirectional steady flow of matter that arises either as a result of viscous losses from wave pulses in a free inhomogeneous field, or in the vicinity of obstacles (cleaning objects, fixtures, liquid circulation) within an acoustic field, or near vibrating bodies due to inertial losses. Using the above as a reference and hint, we organize the technology for measuring, analyzing, evaluating, and utilizing (controlling) "nonlinear phenomena" in ultrasonic propagation phenomena through the "Constructal Law," which improves flow, thereby consolidating it into ultrasonic technology.
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超音波による、音響流の「流れとかたち・コンストラクタル法則」.pdf[4442667]

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Observation of Flow, Sound, and Shape: The Constructal Law
Observation of Flow, Sound, and Shape: The Constructal Law
Flow and Shape of Ultrasonic Cleaners: The Constructal Law
Flow and Shape of Ultrasonic Cleaners: The Constructal Law
Flow-Type Ultrasonic Control Technology
Flow-type ultrasonic control technology using a small pump

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Ultrasonic cleaning machine manufacturing and development consulting

Ultrasonic cleaning machine using a degassed fine bubble (microbubble) generation liquid circulation device.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development methods of ultrasonic cleaning machines using a "degasified fine bubble (microbubble) generation liquid circulation device" that can efficiently control ultrasonic waves. Ultrasonic Cleaning Machine (Degasified Fine Bubble Generation Liquid Circulation System) --Ultrasonic Cleaning System KT0600K-- 1) Cleaning Tank Material: SUS304 (t = 3.0 mm) Dimensions (internal): W530 × D530 × H370 mm 2) Liquid Circulation Degasified fine bubble generation liquid circulation system Nominal flow rate: 12-30 L/MIN 3) Ultrasonic (Power Supply: AC 100V) MU-300 Transducer Size: 260 × 150 × 90 mm Oscillator Size: 320 × 420 × 145 mm Frequency 1) 28 kHz Output: 300W (MAX) Frequency 2) 40 kHz Output: 300W (MAX) Frequency 3) 72 kHz Output: 300W (MAX)

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<Dynamic System of Ultrasonics> - Optimization of Liquid Circulation -

Control technology for acoustic flow (nonlinear phenomena) based on sound pressure measurement analysis.

The Ultrasonic System Research Institute has developed a system that applies technology to measure and analyze the state of ultrasonic waves propagating in the liquid within an ultrasonic tank, setting and controlling the propagation state of ultrasonic waves according to the effects of the tank's structure, strength, manufacturing conditions, and the state of liquid circulation. The liquid circulation within the ultrasonic tank is captured as a system, and the primary purpose of many ultrasonic (tank) applications is to predict or control the sound pressure changes of the liquid inside the tank. However, numerous issues have been pointed out in many implementations due to discrepancies between theory and practice. In response to such cases: 1) The removal of obstacles involves the use of statistical data analysis methods, which is the technology for measuring and analyzing ultrasonic propagation states. 2) Based on the results of data analysis related to the subject, the characteristics of the subject are confirmed, which is the technology for detecting the acoustic properties related to the surface elastic waves of the object. 3) Progressing to control realization through characteristic confirmation involves technology for controlling nonlinear phenomena. By employing the above methods, the utilization state of ultrasonic waves has been improved for efficient use, and there are numerous examples of original systems that have realized the intended use of ultrasonic waves.

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Manufacturing technology for ultrasonic oscillation control probes (consulting support)

We provide manufacturing technology and data analysis evaluation technology.

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 100 MHz. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicone, Teflon, glass... Oscillation Equipment Example: Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we achieve propagation states tailored to specific purposes regarding sound pressure level, frequency, and dynamic characteristics through oscillation control. Online support is also available upon request. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment autcor: Analysis of autocorrelation bispec: Analysis of bispectrum mulmar: Analysis of impulse response mulnos: Analysis of power contribution rates

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Basic Research System on Ultrasonic Cleaning

We have developed a "basic experimental system" for ultrasonic cleaning.

The Ultrasonic System Research Institute has developed a "Fundamental Experimental System" related to ultrasonic cleaning that applies the "ultrasonic system using degassing and microbubble control." - Experimental examples of the developed system - Confirmation of the cleaning effect of cavitation Confirmation of the acceleration effect Confirmation of the cleaning effect by acoustic flow Confirmation of the cleaning effect by liquid circulation Confirmation of the interaction between cavitation and liquid circulation Confirmation of the interaction between the cleaning object and the cleaning tank ..... Ultrasonic propagation characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment autocor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response analysis function mulnos: power contribution rate analysis function

  • Water Treatment
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Small pump and ultrasonic control technology using an ultrasonic probe.

Development of "Control Technology for Nonlinear Phenomena" Using a Small Pump

The Ultrasonic System Research Institute has developed "ultrasonic control technology" that dynamically controls nonlinear phenomena related to ultrasonic propagation by utilizing a small pump for liquid circulation. Nonlinear phenomena are evaluated through analysis using an ultrasonic tester. The complex changes in ultrasound (such as ultrasonic cleaners, ultrasonic probes, etc.) are confirmed through time-series data analysis of sound pressure from ultrasonic oscillation and reception, identifying various interactions. Based on the confirmation of these interactions, the oscillation control conditions using ultrasonic probes are optimized, achieving a dynamic ultrasonic control system tailored to specific objectives. In practical applications, such as ultrasonic cleaning, the ON/OFF control (or control of flow rate and velocity, etc.) of the current liquid circulation device is optimized by considering the ultrasonic propagation characteristics related to the installation state of the device and the surface elastic waves of the target object, including the output, oscillation frequency, and control conditions of the ultrasound. In particular, by utilizing the vibration characteristics of the pump to alternately circulate liquid and gas, new nonlinear effects of ultrasound and microbubbles are realized.

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Ultrasonic dedicated tank (design, manufacturing, development, consulting support)

Design, development, manufacturing, and technology of ultrasonic equipment tailored to specific purposes based on the measurement and analysis of ultrasonic vibrations—aging treatment of ultrasonic equipment.

Development of a Dedicated Ultrasonic Tank The Ultrasonic System Research Institute has developed a dedicated ultrasonic tank by applying measurement technology related to the propagation state of ultrasound. As a result of using the newly developed dedicated ultrasonic tank for ultrasonic cleaning and surface modification, it has become easier to control not only the utilization efficiency of ultrasound but also the propagation states of cavitation and acceleration. This represents a completely new manufacturing technology (Note) for tanks and surface treatment technology, and it has been confirmed to be a significant achievement through measurement and analysis of the states. Note: Original design, manufacturing, and adjustment methods. This method and technical know-how are offered as part of our consulting services. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response mulnos: power contribution rate

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Dynamic Control System of Ultrasonics

Optimization technology based on measurement and analysis of ultrasonic propagation of the target.

<Dynamic Control System for Ultrasound> The propagation state of ultrasound is captured as a system, and analysis and control are performed. Many purposes for utilizing ultrasound involve predicting or controlling the nonlinear phenomena of ultrasound propagating through target objects or liquids. However, in many implementations, numerous issues have been pointed out due to the differences between the theory of cavitation and actual results. In response to such cases: 1) To eliminate obstacles, for ultrasound that changes over time, statistical data processing of sound pressure data is conducted, known as <Measurement and Analysis Technology for Ultrasound Propagation State>. 2) Based on the results of data analysis related to the target, the acoustic characteristics of the target are confirmed through <Technology for Detecting Acoustic Characteristics Related to Surface Elastic Waves of Target Objects and Acoustic Flow of Target Liquids>. 3) By confirming the characteristics, progress is made towards achieving dynamic control of ultrasound through <Technology for Controlling Nonlinear Phenomena with Sweep Oscillation Control for Multiple Ultrasounds>. Through these methods, the utilization state of ultrasound has been improved for efficient use, and there are numerous examples of original ultrasound control systems that achieve the intended use of ultrasound.

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Flow and Shape of Ultrasonic Cleaners: Constructal Law

Dynamic control technology for ultrasonic cleaning machines.

The Ultrasonic System Research Institute has developed ultrasonic cleaning technology utilizing the "Constructal Law" related to flow and shape. <References> 1) On Vibration From the Royal Institution's 133rd lecture "Vibration" I intend to describe almost all of the important fields of mechanical engineering here. [Author] Richard B. Bishop [Translator] Hidetaro Nakayama, Kodansha (1981, B-471) 2) Flow and Shape The evolution of all shapes is governed by the "Constructal Law," which aims to improve flow! [Authors] Adrian Bejan, J. Peder Zane [Translator] Hiroyuki Shibata, [Commentator] Shigeo Kimura, Kinokuniya (2013) 3) How Cybernetics Was Born [Author] Norbert Wiener [Translator] Yasuo Shizume, Misuzu Shobo (1956) Using the above as references and hints, we have organized the technology for measuring and utilizing "nonlinear effects" in ultrasonic propagation phenomena according to the "Constructal Law," which aims to improve flow, culminating in ultrasonic cleaning technology.

  • pump
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Consulting services based on the classification technology of ultrasonic propagation phenomena.

Ultrasonic control technology based on the classification of nonlinear phenomena in which ultrasonic vibrations propagate.

The Ultrasonic System Research Institute has developed a classification method for the phenomenon of ultrasonic vibration propagation by analyzing measurement data of ultrasonic propagation states using bispectral analysis. The method developed in this instance estimates the linear and nonlinear resonance effects based on the dynamic characteristics (changes in nonlinear phenomena) of the main frequencies (power spectrum) related to the ultrasonic propagation state. From previous data analysis, we have been able to classify effective utilization methods into the following four types: 1: Linear type 2: Nonlinear type 3: Mixed type 4: Variable type There are numerous successful cases of device development and control settings based on each of the above types. This technology will be offered as a consulting service. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: The following tools will be used for analysis. Note: "R" is a free statistical processing language and environment.

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Dynamic liquid circulation system for ultrasonic cleaning machines (consulting available)

Optimization technology for ultrasonic cleaning machines

(Development of a control system based on measurement and analysis of ultrasonic cleaning machines) The Ultrasonic System Research Institute has developed a technology that applies techniques for measuring and analyzing the state of ultrasonic cleaning machines, which propagate through the liquid, to set and control the state of ultrasonic cleaning machines according to specific purposes, taking into account the effects of tank structure, strength, manufacturing conditions, and liquid circulation state. This technology analyzes and evaluates the dynamic characteristics of complex ultrasonic vibrations (Note 1) in relation to various factors, allowing for the setting of cavitation and acceleration effects according to specific objectives through the configuration of circulation pump settings (Note 2). Note 1: This utilizes the original technology of the Ultrasonic System Research Institute, which employs "ultrasonic oscillation control" technology that considers "timbre." Note 2: The know-how involves settings related to the relationships between the cleaning machine, cleaning solution, and air at their respective boundaries. It can also be applied to cleaning tanks that do not have an overflow structure. Regarding the self-organization of micro-flows, control of acoustic flow has been made possible through degassing, aeration, ultrasound, and elastic wave dynamics on the tank surface.

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Ultrasonic cleaning machine acoustic flow control system (consulting support)

Dynamic Liquid Circulation System of Ultrasonic Cleaners - Acoustic Flow Control

(Development of a control system based on measurement and analysis of ultrasonic cleaning machines) The Ultrasonic System Research Institute has developed a technology that applies techniques for measuring and analyzing the state of ultrasonic cleaning machines propagating in liquid, to set and control the state of ultrasonic cleaning machines according to the effects of tank structure, strength, manufacturing conditions, and liquid circulation state. This technology analyzes and evaluates the dynamic characteristics of complex ultrasonic vibrations (Note 1) in relation to various factors, allowing for the setting of cavitation and acceleration effects according to specific purposes through the configuration of circulation pump settings (Note 2). Note 1: This utilizes the original technology of the Ultrasonic System Research Institute, which employs "ultrasonic oscillation control" technology considering "timbre." Note 2: The know-how involves settings related to the relationships at the boundaries of the cleaning machine, cleaning liquid, and air. It can also be applied to cleaning tanks that do not have an overflow structure. Regarding the self-organization of micro-flows, control of acoustic flow has become possible through degassing, aeration, ultrasound, and elastic waves on the tank surface.

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Improvement technology for ultrasonic cleaning machines (consulting support)

Proposal for a cleaning method optimized with fine bubbles and megahertz ultrasonic waves.

The Ultrasonic System Research Institute conducts improvements to ultrasonic cleaning machines (consulting available) using original products: ultrasonic systems (sound pressure measurement analysis, oscillation control). For the current ultrasonic cleaning machines, we propose and implement improvement methods based on sound pressure measurement and analysis. Specifically, we will discuss the level of improvement through measurement and verification of ultrasonic cleaning machines using our original product: Ultrasonic Tester NA (recommended type), which allows for easy measurement and analysis of ultrasonic waves. Depending on the level of improvement, we will suggest the use of our original product: Ultrasonic Oscillation System (1 MHz, 20 MHz), which allows for easy control of ultrasonic oscillation. Based on the conditions of the water tank, cleaning solution, items to be cleaned, and cleaning level, we will propose a degassing fine bubble generation liquid circulation device. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Manufacturing, development, and consulting for ultrasonic cleaning machines.

Manufacturing, development, and consulting for ultrasonic cleaning systems tailored to tank sizes according to the purpose.

The Ultrasonic System Research Institute has developed measurement, analysis, and evaluation techniques regarding the effects of changes from standard sizes on ultrasonic propagation states for standard-type ultrasonic devices that allow for easy ultrasonic control. By applying this technology, we manufacture, develop, and provide consulting for ultrasonic systems tailored to the desired tank size. Device Overview * Ultrasonic System (Ultrasonic Cleaner) 1: Ultrasonic 2: Ultrasonic Tank 3: Circulation Pump (Deaeration and Microbubble Generation Liquid Circulation System) 4: Timer Ultrasonic Propagation Characteristics 1) Detection of Vibration Modes (Changes in Autocorrelation) 2) Detection of Nonlinear Phenomena (Changes in Bispectrum) 3) Detection of Response Characteristics (Analysis of Impulse Response) 4) Detection of Interactions (Analysis of Power Contribution Rate) Note: "R" is a free statistical processing language and environment autcor: Autocorrelation Analysis Function bispec: Bispectrum Analysis Function mulmar: Impulse Response Analysis Function mulnos: Power Contribution Rate Analysis Function

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Improvement technology for ultrasonic cleaning machines (consulting support)

Optimization of Ultrasonic Propagation State Based on Acoustic Pressure Measurement Analysis - Optimal Control of Resonance Phenomena and Nonlinear Phenomena -

Methods to Improve the Current Ultrasonic Cleaning Machine (Development of Optimization Technology for Ultrasonic Tanks and Liquid Circulation) The Ultrasonic System Research Institute has developed technology to control the propagation state of ultrasonic waves by analyzing the effects of the structure, strength, and manufacturing conditions of the ultrasonic tank, as well as by setting the method of liquid circulation within the tank. This technology allows for the analysis and evaluation of the dynamic characteristics of complex ultrasonic vibrations in relation to various factors, enabling the setting of the circulation pump method to adjust the effects of cavitation and acceleration according to specific objectives. Note: The settings regarding the relationship between the tank, circulating liquid, and air are proprietary knowledge. This technology can also be applied to tanks that do not have an overflow structure. As a specific response, we can address the issues of ultrasonic attenuation caused by the current tank by adjusting the settings of the liquid circulation pump. In particular, for precise cleaning at the nano level, we propose additional measures for oscillation control using megahertz ultrasonic oscillation probes.

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Truck berth vehicle detection

It's not too late to address the "2024 Problem." Why not immediately reduce drivers' waiting times?

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Are you making progress on measures for the "2024 Problem"? The management of drivers' working hours is becoming stricter, and in the logistics field, reducing "waiting time for loading" has become an urgent issue. To address this challenge, our company, Hotron, proposes the "Vehicle Detection Ultrasonic Sensor 'HM-UX2'," which instantly grasps the availability of loading bays. The 'HM-UX2' contributes to the resolution of waiting times by accurately understanding the availability status, reducing unnecessary waiting and queuing, and shortening waiting times, thereby alleviating the burden on drivers! By replacing the "eyes" of your loading bay management with this high-precision sensor, why not start taking measures against the "2024 Problem"? Take a look at the product features: "Can it accurately detect availability?" "Can we really use it in our company?" "I just want to know the cost, even if it's an estimate." If you have any questions or requests, please feel free to consult us first.

Aug 08, 2025

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Regarding the response during the summer vacation period.

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We sincerely apologize for the inconvenience, but we will be closed for summer vacation during the following period. Closure period: August 9 (Saturday) to August 17 (Sunday), 2025 Inquiries received during this period will be addressed sequentially starting from August 18 (Monday). We appreciate your understanding and cooperation.

Aug 08, 2025

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High-Performance Materials Week [Osaka] 13th High-Performance Plastics Exhibition Thank You for Attending

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Thank you very much for visiting our booth at the "High-Performance Materials Week [Osaka] 13th High-Performance Plastics Exhibition." Thanks to you, we had many visitors and were able to conclude the event successfully. In addition to the "PPLB-445" displayed on the day, we have a variety of products available. For those who were unable to measure samples at the venue, we offer a trial measurement service. Furthermore, for those who would like to know more about our products and services, we also accept online meetings. We welcome inquiries from those who attended as well as those who could not make it this time due to scheduling conflicts. Please feel free to contact us.

Aug 08, 2025

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【New Product Information】Wireless display "NW2991-JP" with long battery life and low power consumption released.

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Aioi System is pleased to announce the release of the low-power wireless display "NW2991-JP," which achieves long battery life. This product supports 920MHz band wireless communication and can be operated in conjunction with wired displays. It can be easily integrated into existing systems by simply adding a master unit. With a high-speed response time of under one second and a variety of display functions for text and barcodes, it supports a wide range of applications. ▼ For more details, please see the press release linked below ▼ ■ Main Features - Maintenance-free design with a battery life of one year (low power consumption) - Compatible with mixed operation with wired displays - High-speed response (under one second) and diverse display formats - Stable communication in the 920MHz band ■ You can see the actual product at the exhibition This product will be displayed at the TOPPAN booth during the International Logistics Comprehensive Exhibition 2025, 4th INNOVATION EXPO. We invite you to visit the venue, see the actual product, and experience its performance. Dates: September 10 (Wed) - 12 (Fri), 2025 Venue: Tokyo Big Sight (Halls 4-8) Booth No: 5-907 (TOPPAN booth) Exhibition official website ▶ linked below We sincerely look forward to your visit.

Aug 08, 2025

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Measurement of cosmetics

Thank you for visiting the Monozukuri World (Measurement, Inspection, and Sensor Exhibition).

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Thank you very much for visiting our booth at the "Monozukuri World (Measurement, Inspection, and Sensor Exhibition) 2025." Thanks to you, we had many visitors, and the event concluded successfully. In addition to the "PPLB-445" showcased on the day, we have a variety of products available. For those who were unable to conduct sample measurements at the venue, we offer a trial measurement service. Furthermore, for those who would like to learn more about our products and services, we also accept online meetings. We welcome inquiries from those who attended, as well as those who were unable to come this time due to scheduling conflicts. Please feel free to reach out to us.

Aug 08, 2025

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  • イプロスがリアル展示会を主催します! AI/DX 営業・マーケティング展 出展社募集中 リード数・商談数が止まらない!新しいリアル展示会を提供 会期 2026年3月24日(火)~25日(水) 会場 東京ビッグサイト東4ホール 出展概要資料を進呈!
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