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  6. Ultrasonic cleaning machine manufacturing and development consulting

Ultrasonic cleaning machine manufacturing and development consulting

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last updated:Dec 22, 2024

超音波システム研究所
超音波システム研究所
  • Official site

Ultrasonic cleaning machine using a degassed fine bubble (microbubble) generation liquid circulation device.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development methods of ultrasonic cleaning machines using a "degasified fine bubble (microbubble) generation liquid circulation device" that can efficiently control ultrasonic waves. Ultrasonic Cleaning Machine (Degasified Fine Bubble Generation Liquid Circulation System) --Ultrasonic Cleaning System KT0600K-- 1) Cleaning Tank Material: SUS304 (t = 3.0 mm) Dimensions (internal): W530 × D530 × H370 mm 2) Liquid Circulation Degasified fine bubble generation liquid circulation system Nominal flow rate: 12-30 L/MIN 3) Ultrasonic (Power Supply: AC 100V) MU-300 Transducer Size: 260 × 150 × 90 mm Oscillator Size: 320 × 420 × 145 mm Frequency 1) 28 kHz Output: 300W (MAX) Frequency 2) 40 kHz Output: 300W (MAX) Frequency 3) 72 kHz Output: 300W (MAX)

    Scientific Calculation and Simulation Software
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Ultrasonic cleaning machine manufacturing and development consulting

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  • Related Link - http://ultrasonic-labo.com/?p=18101

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<<Deaeration Fine Bubble (Microbubble) Generation Liquid Circulation Device>> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the size of the bubbles formed by cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles (microbubbles) of less than 20μ are generated. The above describes the state of the deaeration fine bubble (microbubble) generation liquid circulation device. 5) When ultrasonic waves are applied to the above-mentioned deaeration fine bubble (microbubble) generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles (microbubbles), and when measuring the fine bubbles (microbubbles), the distribution of ultrafine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled.

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Applications/Examples of results

2008. 8 Established the Ultrasonic System Research Institute ... 2012. 1 Started manufacturing and selling ultrasonic measurement and analysis systems (Ultrasonic Tester NA) ... 2023. 11 Developed ultrasonic oscillation control technology to control nonlinear phenomena 2024. 1 Developed technology to measure, analyze, and evaluate the interaction of ultrasonic vibrations 2024. 2 Developed surface treatment technology using megahertz ultrasound 2024. 4 Developed optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Developed optimization technology related to the combination of sound and ultrasound 2024. 6 Developed optimization and evaluation technology concerning water tanks, ultrasound, and liquid circulation 2024. 7 Developed ultrasonic probes using components with iron plating on polyimide film 2024. 11 Developed megahertz flow-type ultrasound (underwater shower) technology 2024. 11 Developed ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics 2024. 12 Developed nonlinear oscillation control technology for ultrasonic probes 2024. 12 Developed surface inspection technology based on ultrasonic propagation conditions

Detailed information

  • IMG_84942.jpg

    Cleaning technology using ultrasound and fine bubbles (microbubbles)

  • P0005000.jpg

    Cleaning technology using ultrasound and fine bubbles (microbubbles)

  • 20240701a.jpg

    Cleaning technology using ultrasound and fine bubbles (microbubbles)

  • 20240626-2.jpg

    Cleaning technology using ultrasound and fine bubbles (microbubbles)

  • IMG_6327.jpg

    Cleaning technology using ultrasound and fine bubbles (microbubbles)

  • IMG_7125dd.jpg

    Cleaning technology using ultrasound and fine bubbles (microbubbles)

  • IMG_9816.jpg

    Cleaning technology using ultrasound and fine bubbles (microbubbles)

  • 20240626.jpg

    Cleaning technology using ultrasonic waves and fine bubbles (microbubbles)

  • IMG_1567.jpg

    Cleaning technology using ultrasound and fine bubbles (microbubbles)

catalog(29)

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Ultrasonic Cleaning System (28kHz, 72kHz) Specification Document - Technology for Optimizing the Interaction of Different Ultrasonic Transducers.

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Deaeration fine bubble generation liquid circulation device - a system for uniformizing the dissolved oxygen concentration in ultrasonic cleaning machines.

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Ultrasonics used in cleaning - Propagation phenomena of ultrasonic vibrations - Basic technical documentation

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Ultrasonic technology know-how used in cleaning - Acoustic flow: Measurement, analysis, and evaluation technology of nonlinear phenomena.

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Ultrasonic sound pressure measurement, analysis, and evaluation - cavitation, acoustic flow, various interactions...

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Ultrasonic 'Flow and Shape: Constructal Law' - Technology of the Degassing Fine Bubble Generation Liquid Circulation System in Ultrasonic Cleaners

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Manufacturing and development consulting for ultrasonic cleaning machines (tank design, degassing fine bubble generation liquid circulation devices, ultrasonic control, ...)

Manufacturing and development consulting for ultrasonic cleaning machines (tank design, degassing fine bubble generation liquid circulation devices, ultrasonic control, ...)

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Ultrasound Seminar Text "Analysis of Sound Pressure Measurement and Oscillation Control Technology in Ultrasound"

Ultrasound Seminar Text "Analysis of Sound Pressure Measurement and Oscillation Control Technology in Ultrasound"

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Ultrasonic Propagation Control System for Various Solvents - Ver2

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An experimental study on ultrasonic control using acoustic flow control with a small pump in a flowing water system.

An experimental study on ultrasonic control using acoustic flow control with a small pump in a flowing water system.

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Acoustic Flow (Nonlinear Phenomena of Ultrasound) Control Technology - Ver4

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Cleaning System (Recommended) 20160712

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Ultrasonic cleaning technology using a degassed fine bubble generation liquid circulation device (optimization technology for cavitation and acoustic flow)

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Two-tank ultrasonic cleaning machine (ultrasonic, 28 kHz, 38 kHz, 72 kHz) delivery specification document.

Two-tank ultrasonic cleaning machine (ultrasonic, 28 kHz, 38 kHz, 72 kHz) delivery specification document.

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Utilization technology of ultrasonic systems (sound pressure measurement analysis, oscillation control)

Utilization technology of ultrasonic systems (sound pressure measurement analysis, oscillation control)

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Optimization Techniques for Resonance Phenomena and Nonlinear Phenomena Ver2

Optimization Techniques for Resonance Phenomena and Nonlinear Phenomena Ver2

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Ultrasonic cleaning technology using a degassed fine bubble generation liquid circulation system.

Ultrasonic cleaning technology using a degassed fine bubble generation liquid circulation system.

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Publication of achievements in the use of ultrasound and microbubbles: Development of iron plating treatment technology.

Publication of achievements in the use of ultrasound and microbubbles: Development of iron plating treatment technology.

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Ultrasonic equipment's <sound pressure measurement, analysis, and evaluation> (onsite) service

Ultrasonic equipment's <sound pressure measurement, analysis, and evaluation> (onsite) service

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Ultrasonic Technology Utilizing Statistical Thinking - Ver2

Ultrasonic Technology Utilizing Statistical Thinking - Ver2

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Ultrasonic cleaning device utilizing fine bubbles (microbubbles) - Dynamic control of acoustic flow -

Ultrasonic cleaning device utilizing fine bubbles (microbubbles) - Dynamic control of acoustic flow -

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Ultrasonic cleaner's <sound pressure measurement, experimentation, analysis, evaluation> (onsite service available)

Ultrasonic cleaner's <sound pressure measurement, experimentation, analysis, evaluation> (onsite service available)

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Ultrasonic Stirring (Emulsification, Dispersion, Grinding) System (Operating Procedures) Ver2

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Improvement of the ultrasonic cleaning machine (on-site support for the addition of fine bubble generation system)

Improvement of the ultrasonic cleaning machine (on-site support for the addition of fine bubble generation system)

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Ultrasonic control technology applied with the mathematical theory of communication.

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News about this product(41)

Function generator oscillation of the ultrasonic transducer.

Function generator oscillation of ultrasonic transducer.

  • Company news

The Ultrasonic System Research Institute is applying measurement, analysis, and evaluation techniques related to the propagation state of ultrasound to publish technology that relaxes the surface residual stress of ultrasonic transducers using ultrasound and fine bubbles. This technology for relaxing surface residual stress has made it possible to improve fatigue strength against metal fatigue. As a result, the effects on various components, including ultrasonic tanks, have been demonstrated. Ultrasonic Probe: Outline Specifications Measurement Range: 0.01 Hz to 200 MHz Oscillation Range: 1.0 kHz to 25 MHz Propagation Range: 0.5 kHz to over 900 MHz (confirmation of acoustic pressure data analysis) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator Measurement Equipment: Example - Oscilloscope By controlling oscillation, we achieve propagation states tailored to the objectives regarding sound pressure level, frequency, and dynamic characteristics. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Ultrasonic control technology applied with the mathematical theory of communication.

Ultrasonic control technology applying mathematical theories of communication - Dynamic control model of ultrasound -

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The Ultrasonic System Research Institute has developed ultrasonic control technology by applying the "Mathematical Theory of Communication" (Claude E. Shannon) to ultrasound. The developed technology utilizes ultrasonic sound pressure measurement, analysis, and evaluation techniques to adapt the propagation characteristics of ultrasound (dynamic characteristics) to the ensemble (entropy) of communication theory. Unlike the previous "technical problems" related to communication, this was developed as a technical application research addressing the "semantic problems" and "effect problems" related to ultrasonic phenomena. Furthermore, through the "evaluation technology for ultrasonic devices" at the Ultrasonic System Research Institute, concrete results using this method have been confirmed. For more details, we are responding and expanding this as a consulting business.

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Megahertz flow-type ultrasound utilizing degassed fine bubble generation liquid circulation.

Improvement of the ultrasonic cleaning machine (addition of fine bubble generation system for on-site support) - megahertz flow-type ultrasonic using degassed fine bubble generation liquid circulation.

  • Product news

Application of technology to analyze and evaluate the dynamic characteristics of ultrasound The Ultrasound System Research Institute has developed a method (system) for the analysis and evaluation of ultrasound, utilizing measurement, analysis, and control technology related to the nonlinearity of ultrasound. Using this technology, we are providing on-site support for the additional installation of a degassing fine bubble generation liquid circulation system. To utilize (control) the complex and changing conditions of ultrasound in a stable manner according to the purpose, we offer on-site services to add, install, and confirm sound pressure measurements for the degassing fine bubble generation liquid circulation system in specific tanks present at the site. <Example> *Month* *Day* - Consultation and confirmation via email *Month* *Day* 13:00 - 13:30 - Greetings and meeting 13:30 - 16:30 - Confirmation (simple sound pressure measurement) Setting up the degassing fine bubble generation liquid circulation system Operation explanation Confirmation (sound pressure measurement) 16:30 - 17:00 - Discussion based on sound pressure data 17:00 - 18:00 - Reserve A simple analysis of the measurement data will be conducted. A report including the analysis results of the sound pressure data will be submitted one week later.

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Flow and form

Ultrasonic cleaning machine liquid circulation technology - Utilizing flow and shape; Constructal law.

  • Company news

The Ultrasonic System Research Institute has developed a liquid circulation technology for ultrasonic cleaners that utilizes the "Constructal Law" related to flow and shape (control of nonlinear phenomena). This was developed with inspiration from observations of river flows, as shown in the attached photo. Regarding the use of ultrasound, we believe that through our experience in observing flow, we can intuitively grasp acoustic flow (a nonlinear phenomenon of ultrasound). Acoustic flow <General Concept> When finite amplitude waves propagate through a gas or liquid, acoustic flow occurs. Acoustic flow is a unidirectional steady flow of matter that arises either as a result of viscous losses from wave pulses in a free inhomogeneous field, or in the vicinity of obstacles (cleaning objects, fixtures, liquid circulation) within an acoustic field, or near vibrating bodies due to inertial losses. Using the above as a reference and hint, we organize the technology for measuring, analyzing, evaluating, and utilizing (controlling) "nonlinear phenomena" in ultrasonic propagation phenomena through the "Constructal Law," which improves flow, thereby consolidating it into ultrasonic technology.

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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