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  6. Flow and Shape of Ultrasonic Cleaners: Constructal Law

Flow and Shape of Ultrasonic Cleaners: Constructal Law

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last updated:Nov 10, 2024

超音波システム研究所
超音波システム研究所
  • Official site

Dynamic control technology for ultrasonic cleaning machines.

The Ultrasonic System Research Institute has developed ultrasonic cleaning technology utilizing the "Constructal Law" related to flow and shape. <References> 1) On Vibration From the Royal Institution's 133rd lecture "Vibration" I intend to describe almost all of the important fields of mechanical engineering here. [Author] Richard B. Bishop [Translator] Hidetaro Nakayama, Kodansha (1981, B-471) 2) Flow and Shape The evolution of all shapes is governed by the "Constructal Law," which aims to improve flow! [Authors] Adrian Bejan, J. Peder Zane [Translator] Hiroyuki Shibata, [Commentator] Shigeo Kimura, Kinokuniya (2013) 3) How Cybernetics Was Born [Author] Norbert Wiener [Translator] Yasuo Shizume, Misuzu Shobo (1956) Using the above as references and hints, we have organized the technology for measuring and utilizing "nonlinear effects" in ultrasonic propagation phenomena according to the "Constructal Law," which aims to improve flow, culminating in ultrasonic cleaning technology.

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Flow and Shape of Ultrasonic Cleaners: Constructal Law

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  • Related Link - http://ultrasonic-labo.com/?p=1722

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Explanation of Ultrasonic Liquid Circulation Technology 1) We use a dedicated ultrasonic tank (original manufacturing method). (Materials can include resin, stainless steel, glass, etc.) 2) The installation of the tank involves: 1: Using dedicated components. 2: Optimizing the natural vibration, ultrasonic frequency, and output. (We implement adjustments according to the acoustic characteristics of the tank.) 3) The ultrasonic transducer is installed using dedicated components. (Dedicated components can limit the utilization states of standing waves, cavitation, and acoustic flow.) 4) We use a degassing and fine bubble (microbubble) generation device. (The standard dissolved oxygen concentration is 5-6 mg/l.) 5) The tank and ultrasonic transducer undergo surface modification. The above settings and the diffusibility of fine bubbles (microbubbles) achieve a uniform state of the cleaning solution. By propagating ultrasonic waves through a uniform liquid, a stable ultrasonic state is generated. From this state, we perform liquid circulation control to realize the desired ultrasonic effects (propagation state). (Our expertise lies in achieving a uniform sound pressure distribution throughout the tank, controlling the operation of the ultrasonic device, degassing equipment, liquid circulation pump, etc.)

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Applications/Examples of results

- Application examples of the system - Precision cleaning using glass water tanks Surface modification using indirect containers Stirring, emulsification, dispersion, and grinding at the nano level Various chemical reaction processes Development of plating solutions and coating solutions Production of nanoparticles Coating on complex shapes... surface treatment Relaxation treatment of residual stress on surfaces Water modification (radicalization) Atomization of desired sizes using surface elastic waves ........ Japanese Patent Application No. 2021-175568: Flow-type ultrasonic cleaning August 2008: Establishment of the Ultrasonic System Research Institute ... January 2012: Start of manufacturing and sales of ultrasonic measurement and analysis systems (Ultrasonic Tester NA) ... September 2024: Development of acoustic flow control technology using portable ultrasonic cleaners October 2024: Development of "vibration technology" using megahertz ultrasound October 2024: Development of an ultrasonic oscillation control probe using stainless steel vacuum double-structure containers November 2024: Development of megahertz flow-type ultrasound (underwater shower) technology November 2024: Development of ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics

Detailed information

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    Flow and Shape of Ultrasonic Cleaners: Constructal Law

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    Flow and Shape of Ultrasonic Cleaners: Constructal Law

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    Flow and Shape of Ultrasonic Cleaners: Constructal Law

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    Flow and Shape of Ultrasonic Cleaners: Constructal Law

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    Flow and Shape of Ultrasonic Cleaners: Constructal Law

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    Flow and Shape of Ultrasonic Cleaners: Constructal Law

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    Flow and Shape of Ultrasonic Cleaners: The Constructal Law

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    Flow and Shape of Ultrasonic Cleaners: Constructal Law

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    Flow and Shape of Ultrasonic Cleaners: Constructal Law

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Reference video of the degassing fine bubble generation liquid circulation device.

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How to Optimize Ultrasonic Cleaning Systems—Evaluation Techniques for Cleaning Conditions Based on Ultrasonic Sound Pressure Measurement Analysis—

How to Optimize Ultrasonic Cleaning Systems—Evaluation Techniques for Cleaning Conditions Based on Ultrasonic Sound Pressure Measurement Analysis—

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Precision cleaning technology using megahertz ultrasonic waves - Case study in the plating process.

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Flow-type Ultrasonic System Technology Based on Ultrasonic Sound Pressure Measurement Analysis - Ver4

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Ultrasonic 'Flow and Shape: Constructal Law' - Technology of the Degassing Fine Bubble Generation Liquid Circulation System in Ultrasonic Cleaners

Ultrasonic 'Flow and Shape: Constructal Law' - Technology of the Degassing Fine Bubble Generation Liquid Circulation System in Ultrasonic Cleaners

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Plating treatment technology using ultrasound and fine bubbles (Nihon Barrel Industry Co., Ltd.)

Plating treatment technology using ultrasound and fine bubbles (Nihon Barrel Industry Co., Ltd.)

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Basic knowledge and generation mechanisms of ultrasound and fine bubbles (microbubbles)

Basic knowledge and generation mechanisms of ultrasound and fine bubbles (microbubbles)

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Flow and Shape of Acoustic Flow (Nonlinear Phenomenon) by Ultrasound: Constructal Law

Flow and Shape of Acoustic Flow (Nonlinear Phenomenon) by Ultrasound: Constructal Law

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Ultrasonic cleaning device utilizing fine bubbles (microbubbles) - Dynamic control of acoustic flow -

Ultrasonic cleaning device utilizing fine bubbles (microbubbles) - Dynamic control of acoustic flow -

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Two-tank ultrasonic cleaning machine (ultrasonic, 28 kHz, 38 kHz, 72 kHz) delivery specification document.

Two-tank ultrasonic cleaning machine (ultrasonic, 28 kHz, 38 kHz, 72 kHz) delivery specification document.

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Plating method using ultrasound and fine bubbles

Plating method using ultrasound and fine bubbles

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Deaeration fine bubble generation liquid circulation system used in the <Ultrasonic Dynamic System> - Ver3

Deaeration fine bubble generation liquid circulation system used in the <Ultrasonic Dynamic System> - Ver3

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Ultrasonic cleaning technology using a degassed fine bubble generation liquid circulation system.

Ultrasonic cleaning technology using a degassed fine bubble generation liquid circulation system.

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Deaeration fine bubble generation liquid circulation device - Technology for uniformity of cleaning solution and acoustic flow control -

Deaeration fine bubble generation liquid circulation device - Technology for uniformity of cleaning solution and acoustic flow control -

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Optimization and evaluation technology related to water tanks, ultrasound, and liquid circulation.

Optimization and evaluation technology related to water tanks, ultrasound, and liquid circulation.

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Statistical Mathematics of Ultrasonic Data (Analysis using the free statistical processing language and environment "R")

Statistical Mathematics of Ultrasonic Data (Analysis using the free statistical processing language and environment "R")

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Analysis and evaluation of ultrasonic sound pressure data (evaluation technology for ultrasonic propagation state based on interaction, response characteristics, and nonlinearity)

Analysis and evaluation of ultrasonic sound pressure data (evaluation technology for ultrasonic propagation state based on interaction, response characteristics, and nonlinearity)

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Ultrasound sound pressure data analysis: autocorrelation, bispectrum, power contribution rate, impulse response.

Ultrasound sound pressure data analysis: autocorrelation, bispectrum, power contribution rate, impulse response.

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Ultrasonic oscillation control technology in megahertz using ultrasonic cleaners.

Ultrasonic oscillation control technology in megahertz using ultrasonic cleaners.

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Design and manufacturing technology for ultrasonic dedicated tanks.

Design and manufacturing technology for ultrasonic dedicated tanks.

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The essence of ultrasonic cleaning (acoustic flow as a nonlinear phenomenon)

The essence of ultrasonic cleaning (acoustic flow as a nonlinear phenomenon)

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How to use the ultrasonic sound pressure measurement, analysis, and evaluation system.

How to use the ultrasonic sound pressure measurement, analysis, and evaluation system.

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Ultrasonic Control Method Applying Shannon's Juggling Theorem - Optimization of Cavitation and Acoustic Flow -

Ultrasonic Control Method Applying Shannon's Juggling Theorem - Optimization of Cavitation and Acoustic Flow -

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Ultrasound system (tank dimensions (internal dimensions): W520 × D320 × H350 mm)

Ultrasound system (tank dimensions (internal dimensions): W520 × D320 × H350 mm)

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Ultrasonic Cleaning System (28kHz, 72kHz) Specification Document - Technology for Optimizing the Interaction of Different Ultrasonic Transducers.

Ultrasonic Cleaning System (28kHz, 72kHz) Specification Document - Technology for Optimizing the Interaction of Different Ultrasonic Transducers.

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News about this product(45)

Flow and form

Ultrasonic cleaning machine liquid circulation technology - Utilizing flow and shape; Constructal law.

  • Company news

The Ultrasonic System Research Institute has developed a liquid circulation technology for ultrasonic cleaners that utilizes the "Constructal Law" related to flow and shape (control of nonlinear phenomena). This was developed with inspiration from observations of river flows, as shown in the attached photo. Regarding the use of ultrasound, we believe that through our experience in observing flow, we can intuitively grasp acoustic flow (a nonlinear phenomenon of ultrasound). Acoustic flow <General Concept> When finite amplitude waves propagate through a gas or liquid, acoustic flow occurs. Acoustic flow is a unidirectional steady flow of matter that arises either as a result of viscous losses from wave pulses in a free inhomogeneous field, or in the vicinity of obstacles (cleaning objects, fixtures, liquid circulation) within an acoustic field, or near vibrating bodies due to inertial losses. Using the above as a reference and hint, we organize the technology for measuring, analyzing, evaluating, and utilizing (controlling) "nonlinear phenomena" in ultrasonic propagation phenomena through the "Constructal Law," which improves flow, thereby consolidating it into ultrasonic technology.

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Surface residual stress relaxation treatment

Surface Residual Stress Relaxation Treatment Using Megahertz Ultrasonic Waves - Control Technology for Surface Elastic Waves through Nonlinear Oscillation Control

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The Ultrasonic System Research Institute has developed a technology that applies the control of ultrasound and fine bubbles within a water tank to stimulate the surfaces of various materials and components with megahertz acoustic flow. In particular, the homogenization of surface residual stress has led to many achievements. << Deaeration Fine Bubble (Microbubble) Generation Liquid Circulation Device >> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Bubbles of dissolved gas are produced due to cavitation. The above describes the state of the deaeration liquid circulation device. ... 6) In a stable and controllable state of ultrasound, the original product: a megahertz ultrasonic oscillation control probe is used to control the oscillation of megahertz (1-20 MHz) ultrasound. The optimization method for cavitation and acoustic flow achieves effective dynamic control of ultrasound by controlling the original nonlinear resonance phenomenon of liquid circulation and megahertz ultrasound. By organizing previous consulting responses, sound pressure measurements, and analyses, we have confirmed various know-how (specific methods related to individual objects and devices) and developed usage methods. If you are interested, please contact us via email.

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Ultrasonic control technology using spectral series.

Ultrasonic Utilization Technology - An Ultrasonic Control Model Utilizing Spectral Series in Abstract Mathematics -

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***<Thinking Approach>*** The Ultrasonic System Research Institute has developed a model of the state, including phenomena related to the nonlinearity of ultrasound, as a Monoïd model in abstract mathematics (category theory). Based on this idea, we have developed a specific method for ultrasonic control as a spectral series of knot theory. The control method adapted to ultrasonic phenomena realizes dynamic changes in cavitation and acoustic flow by feedback analysis of sound pressure measurement data using an autoregressive model. From previous cases and achievements, it has been developed as a classification technique for nonlinear phenomena (harmonics, low-frequency reduction). Through a logical model, we dynamically control effective states of ultrasonic propagation (utilization) by classifying them into four types as follows: 1: Cavitation-dominant type 2: Acoustic flow-dominant type 3: Mixed type 4: Variable type The above logical classification is dynamically controlled by categorizing it into three variable type categories as a realistic response method based on the results of previous measurement data (ultrasonic phenomena that change over time).

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Ultrasonic cleaner using fine bubbles (microbubbles) and ultrasound.

Technical documentation on the use of fine bubbles (microbubbles) in ultrasonic applications - Deaeration fine bubble generation liquid circulation device.

  • Company news

Technology for stably utilizing fine bubbles with a spherical size of 20μm or less—nano-level cleaning method that controls acoustic flow of ultrasound— 1-1. Basics of Ultrasound 1-2. Propagation Phenomena of Ultrasonic Vibration 1-3. Fine Bubbles (Microbubbles) *Properties of Microbubbles* 1) Bubbles of about 10μm rise slowly over approximately 3 hours to a height of 1m. 2) The generated bubbles exist independently without coalescing, resulting in excellent dispersion. 3) They have the property of slowly rising in water and adsorbing tiny debris to bring it to the surface. ... 13) The negative potential depends on the pH of the water. 14) Microbubbles have excellent scattering characteristics for ultrasound. 15) Microbubbles collapse as a resonance phenomenon when exposed to ultrasonic irradiation. These properties are expected to be further elucidated in the future, but currently contain many unknown aspects. Propagation Characteristics of Ultrasound 1) Detection of Vibration Modes (Changes in Self-Correlation) 2) Detection of Nonlinear Phenomena (Changes in Bicoherence) 3) Detection of Response Characteristics (Analysis of Impulse Response) 4) Detection of Interactions (Analysis of Power Contribution Rate)

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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