Dynamic control technology for ultrasonic cleaning machines.
The Ultrasonic System Research Institute has developed ultrasonic cleaning technology utilizing the "Constructal Law" related to flow and shape. <References> 1) On Vibration From the Royal Institution's 133rd lecture "Vibration" I intend to describe almost all of the important fields of mechanical engineering here. [Author] Richard B. Bishop [Translator] Hidetaro Nakayama, Kodansha (1981, B-471) 2) Flow and Shape The evolution of all shapes is governed by the "Constructal Law," which aims to improve flow! [Authors] Adrian Bejan, J. Peder Zane [Translator] Hiroyuki Shibata, [Commentator] Shigeo Kimura, Kinokuniya (2013) 3) How Cybernetics Was Born [Author] Norbert Wiener [Translator] Yasuo Shizume, Misuzu Shobo (1956) Using the above as references and hints, we have organized the technology for measuring and utilizing "nonlinear effects" in ultrasonic propagation phenomena according to the "Constructal Law," which aims to improve flow, culminating in ultrasonic cleaning technology.
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basic information
Explanation of Ultrasonic Liquid Circulation Technology 1) We use a dedicated ultrasonic tank (original manufacturing method). (Materials can include resin, stainless steel, glass, etc.) 2) The installation of the tank involves: 1: Using dedicated components. 2: Optimizing the natural vibration, ultrasonic frequency, and output. (We implement adjustments according to the acoustic characteristics of the tank.) 3) The ultrasonic transducer is installed using dedicated components. (Dedicated components can limit the utilization states of standing waves, cavitation, and acoustic flow.) 4) We use a degassing and fine bubble (microbubble) generation device. (The standard dissolved oxygen concentration is 5-6 mg/l.) 5) The tank and ultrasonic transducer undergo surface modification. The above settings and the diffusibility of fine bubbles (microbubbles) achieve a uniform state of the cleaning solution. By propagating ultrasonic waves through a uniform liquid, a stable ultrasonic state is generated. From this state, we perform liquid circulation control to realize the desired ultrasonic effects (propagation state). (Our expertise lies in achieving a uniform sound pressure distribution throughout the tank, controlling the operation of the ultrasonic device, degassing equipment, liquid circulation pump, etc.)
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Applications/Examples of results
- Application examples of the system - Precision cleaning using glass water tanks Surface modification using indirect containers Stirring, emulsification, dispersion, and grinding at the nano level Various chemical reaction processes Development of plating solutions and coating solutions Production of nanoparticles Coating on complex shapes... surface treatment Relaxation treatment of residual stress on surfaces Water modification (radicalization) Atomization of desired sizes using surface elastic waves ........ Japanese Patent Application No. 2021-175568: Flow-type ultrasonic cleaning August 2008: Establishment of the Ultrasonic System Research Institute ... January 2012: Start of manufacturing and sales of ultrasonic measurement and analysis systems (Ultrasonic Tester NA) ... September 2024: Development of acoustic flow control technology using portable ultrasonic cleaners October 2024: Development of "vibration technology" using megahertz ultrasound October 2024: Development of an ultrasonic oscillation control probe using stainless steel vacuum double-structure containers November 2024: Development of megahertz flow-type ultrasound (underwater shower) technology November 2024: Development of ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics
Detailed information
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Flow and Shape of Ultrasonic Cleaners: Constructal Law
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Flow and Shape of Ultrasonic Cleaners: Constructal Law
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Flow and Shape of Ultrasonic Cleaners: Constructal Law
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Flow and Shape of Ultrasonic Cleaners: Constructal Law
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Flow and Shape of Ultrasonic Cleaners: Constructal Law
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Flow and Shape of Ultrasonic Cleaners: Constructal Law
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Flow and Shape of Ultrasonic Cleaners: The Constructal Law
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Flow and Shape of Ultrasonic Cleaners: Constructal Law
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Flow and Shape of Ultrasonic Cleaners: Constructal Law
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.