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  6. Manufacturing, development, and consulting for ultrasonic cleaning machines.

Manufacturing, development, and consulting for ultrasonic cleaning machines.

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last updated:Dec 03, 2024

超音波システム研究所
超音波システム研究所
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Manufacturing, development, and consulting for ultrasonic cleaning systems tailored to tank sizes according to the purpose.

The Ultrasonic System Research Institute has developed measurement, analysis, and evaluation techniques regarding the effects of changes from standard sizes on ultrasonic propagation states for standard-type ultrasonic devices that allow for easy ultrasonic control. By applying this technology, we manufacture, develop, and provide consulting for ultrasonic systems tailored to the desired tank size. Device Overview * Ultrasonic System (Ultrasonic Cleaner) 1: Ultrasonic 2: Ultrasonic Tank 3: Circulation Pump (Deaeration and Microbubble Generation Liquid Circulation System) 4: Timer Ultrasonic Propagation Characteristics 1) Detection of Vibration Modes (Changes in Autocorrelation) 2) Detection of Nonlinear Phenomena (Changes in Bispectrum) 3) Detection of Response Characteristics (Analysis of Impulse Response) 4) Detection of Interactions (Analysis of Power Contribution Rate) Note: "R" is a free statistical processing language and environment autcor: Autocorrelation Analysis Function bispec: Bispectrum Analysis Function mulmar: Impulse Response Analysis Function mulnos: Power Contribution Rate Analysis Function

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Manufacturing, development, and consulting for ultrasonic cleaning machines.

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  • Related Link - http://ultrasonic-labo.com/?p=2301

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*Features 1) This is a low-cost system with an ultrasonic power supply (AC100V) and output (300W). It allows for a wide range of applications and efficient use of ultrasound depending on the method of use. 2) By properly setting the ultrasonic conditions through liquid circulation and a timer, the effects of cavitation and acceleration (acoustic flow) can be controlled to suit specific purposes. *Example of Reference Equipment <System Overview Standard Type> Standard Equipment Size: 600*600*800 (h) mm Standard Ultrasonic Dedicated Tank (Inner Dimensions): 500*310*340 (h) mm (Adjustments are made to the acoustic characteristics. When used properly, the surface modification of the tank and transducer can improve efficiency by over 30% after one year.) Ultrasonic Frequency: a) 28kHz: b) 40kHz: c) 72kHz Circulation Pump System (including microbubble generation control device) Timer (includes know-how explanation regarding setting conditions for 1 hour) Materials (ultrasonic cleaning, measurement and analysis of ultrasonic propagation conditions) Note: The indirect tank is optional.

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Applications/Examples of results

*Specific Use Cases Ultrasonic Cleaning Ultrasonic Stirring Ultrasonic Dispersion Surface Modification Chemical Reaction Promotion 2020. 2 Ultrasonic Oscillation Control (Patent Application) 2020. 3 Ultrasonic Welding (Patent Application) 2020. 4 Ultrasonic Plating (Patent Application) 2020. 4 Ultrasonic Processing (Patent Application) 2020. 5 Flow-type Ultrasonic Cleaning Machine (Patent Application) ... 2024. 1 Developed technology to measure, analyze, and evaluate the interaction of ultrasonic vibrations 2024. 2 Developed surface treatment technology using megahertz ultrasound 2024. 4 Developed optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Developed optimization technology related to the combination of sound and ultrasound 2024. 6 Developed optimization and evaluation technology concerning water tanks, ultrasound, and liquid circulation 2024. 7 Developed an ultrasonic probe utilizing components with iron plating on polyimide film 2024. 8 Developed a "megahertz ultrasonic control" method applying Shannon's juggling theorem 2024. 9 Developed acoustic flow control technology using a portable ultrasonic cleaner

Detailed information

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    Ultrasonic system (ultrasonic cleaner)

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    Ultrasonic system (ultrasonic cleaner)

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    Ultrasonic system (ultrasonic cleaner)

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    Ultrasonic system (ultrasonic cleaner)

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    Ultrasonic system (ultrasonic cleaner)

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    Ultrasonic system (ultrasonic cleaner)

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    Ultrasonic system (ultrasonic cleaner)

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Reference video of the degassing fine bubble generation liquid circulation device.

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Utilization of ultrasound and fine bubbles in plating processes.

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Ultrasonic cleaning technology based on sound pressure measurement and analysis.

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Ultrasonic cleaner (Deaeration fine bubble generation liquid circulation system) Ver2

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Ultrasonic cleaning machine using a degassed fine bubble generation liquid circulation device.

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Deaeration fine bubble generation liquid circulation system using commercially available gear pumps and magnetic pumps.

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Plating method using ultrasound and fine bubbles

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Technology Utilizing the Interaction of Ultrasonic Probes — Interaction Model of Ultrasound —

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Surface treatment technology using ultrasound, microbubbles, and surface elastic waves.

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Dynamic control technology of ultrasound: Control of nonlinear phenomena (acoustic flow) using a degassing fine bubble generation liquid circulation device.

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Ultrasonic oscillation control probe capable of controlling resonance phenomena and nonlinear phenomena.

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Deaeration fine bubble generation liquid circulation system used in the <Ultrasonic Dynamic System> - Ver3

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Vibration measurement and analysis system using original ultrasonic probe (ultrasonic tester)

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Online Seminar Text: Fundamentals of Ultrasonic Cleaning Technology and Troubleshooting

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Ultrasonic Cleaning Technology Based on Acoustic Characteristic Testing - Ver2

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Technology for measuring, analyzing, and evaluating the propagation state of ultrasound.

Technology for measuring, analyzing, and evaluating the propagation state of ultrasound.

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News about this product(17)

Deaerated fine bubble generation liquid circulation system

Dynamic Control Technology of Ultrasonic Waves - Degassing and Microbubble Generation Liquid Circulation System -

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The Ultrasonic System Research Institute utilizes a <degasification and microbubble generation liquid circulation system> to achieve effective ultrasonic control tailored to specific purposes. Explanation of Ultrasonic Liquid Circulation Technology 1) We use a dedicated ultrasonic tank (original manufacturing method). 2) The installation of the tank involves: 1: Using specialized materials. 2: Optimizing the natural vibration, ultrasonic frequency, and output. 3) The ultrasonic transducer is installed using specialized materials. (These materials can limit the utilization states of standing waves, cavitation, and acoustic flow.) 4) We use a degasification and microbubble generation device. (The standard dissolved oxygen concentration is 5-6 mg/l.) 5) The tank and ultrasonic transducer undergo surface modification. With the above settings and the diffusibility of microbubbles, a uniform cleaning liquid state is achieved. Ultrasonic waves propagate through the uniform liquid, generating a stable ultrasonic state. From this state, liquid circulation control is performed to realize the desired ultrasonic effects (propagation state). The operation control of the ultrasonic device, degasification device, liquid circulation pump, etc., is our expertise.

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Flow and form

Ultrasonic cleaning machine liquid circulation technology - Utilizing flow and shape; Constructal law.

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The Ultrasonic System Research Institute has developed a liquid circulation technology for ultrasonic cleaners that utilizes the "Constructal Law" related to flow and shape (control of nonlinear phenomena). This was developed with inspiration from observations of river flows, as shown in the attached photo. Regarding the use of ultrasound, we believe that through our experience in observing flow, we can intuitively grasp acoustic flow (a nonlinear phenomenon of ultrasound). Acoustic flow <General Concept> When finite amplitude waves propagate through a gas or liquid, acoustic flow occurs. Acoustic flow is a unidirectional steady flow of matter that arises either as a result of viscous losses from wave pulses in a free inhomogeneous field, or in the vicinity of obstacles (cleaning objects, fixtures, liquid circulation) within an acoustic field, or near vibrating bodies due to inertial losses. Using the above as a reference and hint, we organize the technology for measuring, analyzing, evaluating, and utilizing (controlling) "nonlinear phenomena" in ultrasonic propagation phenomena through the "Constructal Law," which improves flow, thereby consolidating it into ultrasonic technology.

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Surface inspection technology

A new surface inspection technology using megahertz ultrasonic oscillation—ultrasonic probes utilizing components with iron plating on polyimide film.

  • Company news

The Ultrasonic System Research Institute has developed a new component inspection technology using megahertz ultrasonic oscillation based on its track record of analyzing ultrasonic data propagating on the surface of objects. This method applies the measurement and analysis technology of "sound pressure and vibration" through the control of original ultrasonic probe oscillation. We provide consulting and explanations of ultrasonic evaluation technology through the development of ultrasonic probes tailored to the purpose (vibration modes propagating on the surface of objects). This is an application of new ultrasonic oscillation control technology. By utilizing nonlinear phenomena related to megahertz ultrasonic propagation states that match the acoustic characteristics of the target object, it is possible to detect new features regarding the surface condition of the object. In particular, this fundamental technology serves as a new evaluation parameter for ultrasonic vibrations, utilized in surface inspection of substrate components and pre-evaluation of precision cleaning parts, leveraging the response characteristics derived from combinations of oscillation and reception. By measuring, analyzing, and evaluating the dynamic characteristics of ultrasonic waves related to the propagation phenomena of surface elastic waves, we have enabled effective use tailored to the purpose (evaluation) through the construction and modification of logical models.

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Chemical reaction control technology

Control technology for chemical reactions through the control of nonlinear phenomena in ultrasound — Optimization technology for cavitation and acoustic flow —

  • Company news

The Ultrasonic System Research Institute has developed a technology to utilize (control) "nonlinear phenomena related to the generation of harmonics in ultrasound" by analyzing ultrasonic sound pressure measurement data (bispectral analysis, etc.) according to specific objectives. With this technology, when using multiple ultrasonic transducers with different frequencies, it becomes possible to set (manage) the propagation state of ultrasound influenced by harmonics. Therefore, it is possible to achieve appropriate or effective combinations of frequencies. This is very effective as it allows for the detection and confirmation of effective propagation states for cleaning, surface modification, and the promotion of chemical reactions. Furthermore, by combining the control of standing waves with the control of liquid circulation, dynamic control becomes possible to change the effects of cavitation and acceleration (acoustic flow) according to specific objectives. Through original measurement and analysis technology for ultrasonic propagation states, we have confirmed numerous effective cases related to the surface conditions of various components, including cleaning, stirring, surface modification, and chemical reactions.

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超音波システム研究所

超音波システム研究所

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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