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  6. Manufacturing technology for ultrasonic oscillation control probes (consulting support)

Manufacturing technology for ultrasonic oscillation control probes (consulting support)

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USSI-1001A

last updated:Dec 03, 2024

超音波システム研究所
超音波システム研究所
  • Official site

We provide manufacturing technology and data analysis evaluation technology.

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 100 MHz. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicone, Teflon, glass... Oscillation Equipment Example: Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we achieve propagation states tailored to specific purposes regarding sound pressure level, frequency, and dynamic characteristics through oscillation control. Online support is also available upon request. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment autcor: Analysis of autocorrelation bispec: Analysis of bispectrum mulmar: Analysis of impulse response mulnos: Analysis of power contribution rates

    Non-destructive testingOther analytical equipmentothers
IMG_4497.jpg

Manufacturing technology for ultrasonic oscillation control probes (consulting support)

IMG_4497.jpg
IMG_4497.jpg
  • Related Link - http://ultrasonic-labo.com/?p=1566

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basic information

We developed an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave dynamics and an abstract algebraic ultrasonic model. The key point is the technology utilizing surface elastic waves on the surface of ultrasonic elements. Depending on the conditions of the target object, it is important to confirm the propagation characteristics of ultrasonic waves (Note 1) in order to address it as an original nonlinear resonance phenomenon (Note 2). Note 1: Propagation characteristics of ultrasonic waves Nonlinear characteristics, response characteristics, fluctuation characteristics, and effects due to interactions. Note 2: Original nonlinear resonance phenomenon The occurrence of harmonics generated by original oscillation control, realized at high amplitudes through resonance phenomena, resulting in ultrasonic vibration resonance phenomena. Consulting contents: 1) Manufacturing methods for ultrasonic probes 2) Usage methods for ultrasonic probes 3) Application methods for ultrasonic probes 4) Others (specific applications to ultrasonic devices) Development of ultrasonic cleaning machines utilizing ultrasonic probes Measurement and evaluation techniques for current ultrasonic devices ...... The Ultrasonic System Research Institute (Hachioji City) will provide detailed explanations of the manufacturing methods.

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Applications/Examples of results

2008. 8 Establishment of the Ultrasonic System Research Institute ... 2012. 1 Start of manufacturing and sales of ultrasonic measurement and analysis system (Ultrasonic Tester NA) ... 2023. 2 Development of the Nishida Kitaro model related to ultrasonic technology development 2023. 6 Development of optimization technology based on nonlinear vibration phenomena of ultrasound 2023. 6 Development of manufacturing methods for ultrasonic probes (sound pressure measurement and oscillation control) 2023. 8 Development of ultrasonic control technology utilizing spectral series in abstract mathematics 2023. 8 Development of combination technology for sweep oscillation and pulse oscillation 2023. 9 Development of ultrasonic propagation control technology above 100 MHz 2023. 10 Ultrasonic plating in megahertz (patent application) 2023. 11 Development of ultrasonic oscillation control technology to control nonlinear phenomena 2024. 1 Development of technology to measure, analyze, and evaluate interactions of ultrasonic vibrations 2024. 2 Development of surface treatment technology using megahertz ultrasound 2024. 4 Development of optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Development of optimization technology related to the combination of sound and ultrasound 2024. 6 Development of optimization and evaluation technology concerning water tanks, ultrasound, and liquid circulation

Detailed information

  • IMG_3173.jpg

    Ultrasonic oscillation control probe

  • 20220424c.jpg

    Ultrasonic oscillation control probe

  • 20220316a.jpg

    Ultrasonic oscillation control probe

  • IMG_3097.jpg

    Ultrasonic oscillation control probe

  • IMG_3723.jpg

    Ultrasound probe

  • IMG_3168.jpg

    Ultrasonic Oscillation Control System

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    Original ultrasonic system

  • IMG_9985.jpg

    Development and manufacturing technology of new ultrasonic propagation tools.

  • IMG_1990.jpg

    A system that combines the "Ultrasonic Tester NA (10MHz, 100MHz)" and the "Ultrasonic Oscillation System (1MHz, 20MHz)."

catalog(23)

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Ultrasonic oscillation system (20 MHz) using a commercially available function generator.

Ultrasonic oscillation system (20 MHz) using a commercially available function generator.

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A technology for relieving residual stress on metal surfaces through the control of megahertz ultrasonic oscillation.

A technology for relieving residual stress on metal surfaces through the control of megahertz ultrasonic oscillation.

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Technology for achieving ultrasonic propagation conditions above 900 MHz.

Technology for achieving ultrasonic propagation conditions above 900 MHz.

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Technology Utilizing the Interaction of Ultrasonic Probes — Interaction Model of Ultrasound —

Technology Utilizing the Interaction of Ultrasonic Probes — Interaction Model of Ultrasound —

TECHNICAL
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Ultrasonic oscillation system of megahertz ultrasonic (US-2024XXXX specifications)

Ultrasonic oscillation system of megahertz ultrasonic (US-2024XXXX specifications)

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Surface treatment Ver2 using sweep oscillation control from 3 MHz to 20 MHz.

Surface treatment Ver2 using sweep oscillation control from 3 MHz to 20 MHz.

TECHNICAL
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Ultrasonic oscillation control probe (solvent-resistant) using Teflon tube and stainless steel wire.

Ultrasonic oscillation control probe (solvent-resistant) using Teflon tube and stainless steel wire.

TECHNICAL
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Surface residual stress relaxation treatment using megahertz ultrasonic waves

Surface residual stress relaxation treatment using megahertz ultrasonic waves

TECHNICAL
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Ultrasound Probe Manufacturing Technology (Consulting Support) Ver3

Ultrasound Probe Manufacturing Technology (Consulting Support) Ver3

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Consulting services for the manufacturing and evaluation technology of ultrasound probes.

Consulting services for the manufacturing and evaluation technology of ultrasound probes.

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Megahertz ultrasonic oscillation control probe No. 2

Megahertz ultrasonic oscillation control probe No. 2

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Megahertz ultrasonic oscillation control probe (patent document)

Megahertz ultrasonic oscillation control probe (patent document)

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Manufacturing technology for ultrasonic oscillation control probes (ultrasonic propagation characteristic testing)

Manufacturing technology for ultrasonic oscillation control probes (ultrasonic propagation characteristic testing)

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Non-linear resonance type ultrasonic oscillation probe - Ver2

Non-linear resonance type ultrasonic oscillation probe - Ver2

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Technology for Controlling Low-Frequency Resonance Phenomena and High-Frequency Nonlinear Phenomena - Ver3

Technology for Controlling Low-Frequency Resonance Phenomena and High-Frequency Nonlinear Phenomena - Ver3

TECHNICAL
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Ultrasonic cleaning technology at megahertz - Utilization technology of ultrasonic humidifier (1.7 MHz, 15 W)

Ultrasonic cleaning technology at megahertz - Utilization technology of ultrasonic humidifier (1.7 MHz, 15 W)

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Ultrasound and surface elastic waves (development technology for an original ultrasonic system that propagates along the surface of objects)

Ultrasound and surface elastic waves (development technology for an original ultrasonic system that propagates along the surface of objects)

TECHNICAL
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Ultrasonic equipment's <sound pressure measurement, analysis, and evaluation> (onsite) service

Ultrasonic equipment's <sound pressure measurement, analysis, and evaluation> (onsite) service

TECHNICAL
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Experience Regarding Shannon's First Theorem - Original Technology Development -

Experience Regarding Shannon's First Theorem - Original Technology Development -

TECHNICAL
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Ultrasound System Specification Document (for *** Co.) - Ultrasound Sound Pressure Measurement, Analysis, Evaluation, and Oscillation Control System -

Ultrasound System Specification Document (for *** Co.) - Ultrasound Sound Pressure Measurement, Analysis, Evaluation, and Oscillation Control System -

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Megahertz ultrasonic oscillation system (20 MHz) - Ultrasonic oscillation control system using original ultrasonic probe -

Megahertz ultrasonic oscillation system (20 MHz) - Ultrasonic oscillation control system using original ultrasonic probe -

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Ultrasonic cleaner's <sound pressure measurement, experimentation, analysis, evaluation> (onsite service available)

Ultrasonic cleaner's <sound pressure measurement, experimentation, analysis, evaluation> (onsite service available)

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A technology for controlling the generation of harmonics by adjusting the surface of the ultrasonic probe element.

A technology for controlling the generation of harmonics by adjusting the surface of the ultrasonic probe element.

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News about this product(30)

Flow and form

Ultrasonic cleaning machine liquid circulation technology - Utilizing flow and shape; Constructal law.

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The Ultrasonic System Research Institute has developed a liquid circulation technology for ultrasonic cleaners that utilizes the "Constructal Law" related to flow and shape (control of nonlinear phenomena). This was developed with inspiration from observations of river flows, as shown in the attached photo. Regarding the use of ultrasound, we believe that through our experience in observing flow, we can intuitively grasp acoustic flow (a nonlinear phenomenon of ultrasound). Acoustic flow <General Concept> When finite amplitude waves propagate through a gas or liquid, acoustic flow occurs. Acoustic flow is a unidirectional steady flow of matter that arises either as a result of viscous losses from wave pulses in a free inhomogeneous field, or in the vicinity of obstacles (cleaning objects, fixtures, liquid circulation) within an acoustic field, or near vibrating bodies due to inertial losses. Using the above as a reference and hint, we organize the technology for measuring, analyzing, evaluating, and utilizing (controlling) "nonlinear phenomena" in ultrasonic propagation phenomena through the "Constructal Law," which improves flow, thereby consolidating it into ultrasonic technology.

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Technology for adjusting the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements).

Development of technology to adjust the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements) - Technology for manufacturing original ultrasonic probes.

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The Ultrasonic System Research Institute has developed a technology to adjust the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements) based on measurement, analysis, and evaluation results regarding the propagation state of ultrasound, utilizing ultrasonic systems (sound pressure measurement, oscillation control). To utilize the surface acoustic waves of ultrasonic elements (piezoelectric elements) according to specific purposes, special surface treatments are applied to the element's surface. It allows for adjustments to the sound pressure level and frequency range of the propagating ultrasound. By achieving dynamic ultrasonic propagation control through the combination of ultrasound (oscillation control) and surface acoustic waves, it has evolved into an adjustment technology based on the characteristics derived from the analysis of sound pressure data. The key point is the optimization of oscillation conditions (waveform, output, frequency, variations, etc.) to enable efficient control of nonlinear phenomena caused by surface acoustic waves. As specific technologies mentioned above, we provide consulting services for system technologies that control nonlinear phenomena (bi-spectra) resulting from the interaction of ultrasound with tanks and tools, tailored to specific purposes (cleaning, stirring, processing, welding, surface treatment, stress relief treatment, inspection, etc.).

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Acoustic flow control technology

Basic experiments on "control technology for acoustic flow."

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Basic Experiments on "Control Technology of Acoustic Flow" (Measurement, Analysis, and Control Techniques Using Ultrasonic Testers) The Ultrasonic System Research Institute has developed "Control Technology of Acoustic Flow" suitable for ultrasonic applications such as cleaning, processing, stirring, modification, and chemical reactions, effectively utilizing the acoustic characteristics and vibration modes of tools and flowing liquids according to specific purposes through ultrasonic testers. **Acoustic Flow** General Concept When a finite amplitude wave propagates through a gas or liquid, acoustic flow is generated. Acoustic flow occurs as a result of viscous losses from wave pulses, either in a free heterogeneous field or near obstacles in the sound field (such as cleaning objects, jigs, or liquid circulation) or near vibrating bodies, resulting in a unidirectional steady flow of matter due to inertial losses. Acoustic flow is an important enhancement factor in the majority of ultrasonic processing processes, purification, drying, emulsification, combustion, extraction, etc., significantly promoting heat exchange and material exchange within the medium. The effects of acoustic flow in processing operations are determined by their velocity and dimensional factors.

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Experience related to Shannon's first theorem.

"Experiences Regarding Shannon's First Theorem" - Original Technology Development -

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* "Shannon's First Theorem" The relationship between information and entropy (as information increases, entropy decreases) Entropy: The average amount of information per symbol from a memoryless information source ... "Experiences Related to Shannon's First Theorem" — Original Technology Development — 1) Theme "Shannon's First Theorem is practically useful based on experience" 1-1) Useful for creating models related to the consideration of basic systems (Note 1) 1-2) Useful as foundational knowledge regarding data and noise (While it may be difficult to understand its necessity in routine development tasks, when considered from the perspective of high originality in research and development of new products, it is very effective as a research viewpoint (Note 2)) Note 1: Example - Consistency and systematization of objects related to system development (e.g., algorithms) Note 2: Example - Cause analysis of machine vibrations, electrical noise, program bugs, and defects...

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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