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  6. Improvement technology for ultrasonic cleaning machines (consulting support)

Improvement technology for ultrasonic cleaning machines (consulting support)

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last updated:Dec 17, 2024

超音波システム研究所
超音波システム研究所
  • Official site

Proposal for a cleaning method optimized with fine bubbles and megahertz ultrasonic waves.

The Ultrasonic System Research Institute conducts improvements to ultrasonic cleaning machines (consulting available) using original products: ultrasonic systems (sound pressure measurement analysis, oscillation control). For the current ultrasonic cleaning machines, we propose and implement improvement methods based on sound pressure measurement and analysis. Specifically, we will discuss the level of improvement through measurement and verification of ultrasonic cleaning machines using our original product: Ultrasonic Tester NA (recommended type), which allows for easy measurement and analysis of ultrasonic waves. Depending on the level of improvement, we will suggest the use of our original product: Ultrasonic Oscillation System (1 MHz, 20 MHz), which allows for easy control of ultrasonic oscillation. Based on the conditions of the water tank, cleaning solution, items to be cleaned, and cleaning level, we will propose a degassing fine bubble generation liquid circulation device. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

    Non-destructive testingScientific Calculation and Simulation Softwareothers
IMG_9323.jpg

Improvement technology for ultrasonic cleaning machines (consulting support)

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  • Related Link - http://ultrasonic-labo.com/?p=19422

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basic information

1) Original Product: Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) System Overview (Standard System) :: Ultrasonic Tester NA 10MHz Type :: Oscillation System 20MHz Type Price: 281,050 yen (including tax: 10% consumption tax) ~ 2) Degassing Fine Bubble Generation Liquid Circulation Device Device Overview :: Magnetic Pump (Iwaki Magnetic Pump MD Series MD-70RZ) :: Timer :: Hose and others Price: 99,000 yen (including tax: 10% consumption tax) ~ 3) Others Consulting Fees (Travel Conditions ... We will propose a tailored estimate) Note: The following tools will be used for analysis Note: "R" is a free statistical processing language and environment autocor: Autocorrelation Analysis Function bispec: Bicoherence Analysis Function mulmar: Impulse Response Analysis Function mulnos: Power Contribution Rate Analysis Function

Price information

Consulting fees (Travel conditions... We will propose a tailored estimate.)

Delivery Time

Please contact us for details

Applications/Examples of results

2008. 8 Establishment of the Ultrasonic System Research Institute ... 2012. 1 Start of manufacturing and sales of ultrasonic measurement and analysis system (Ultrasonic Tester NA) ... 2024. 2 Development of surface treatment technology using megahertz ultrasound 2024. 4 Development of optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Development of optimization technology related to the combination of sound and ultrasound 2024. 6 Development of optimization and evaluation technology concerning water tanks, ultrasound, and liquid circulation 2024. 7 Development of an ultrasonic probe using components with iron plating on polyimide film 2024. 8 Development of a "megahertz ultrasound control" method applying Shannon's juggling theorem 2024. 9 Development of acoustic flow control technology using a portable ultrasonic cleaner 2024. 10 Development of "vibration technology" utilizing megahertz ultrasound 2024. 10 Development of an ultrasonic oscillation control probe using a stainless steel vacuum double-structure container 2024. 11 Development of megahertz flow-type ultrasonic technology 2024. 11 Development of ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics 2024. 12 Development of nonlinear oscillation control technology for ultrasonic probes

Detailed information

  • 20241103t8.jpg

    Ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state).

  • IMG_9408.jpg

    Ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state).

  • 20110211c.jpg

    Ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state).

  • 1249193d20023sss.jpg

    Ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state) from 1 to 100 MHz by utilizing a megahertz ultrasonic oscillation control probe.

  • 20241103t7.jpg

    Ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state) from 1 to 100 MHz by utilizing a megahertz ultrasonic oscillation control probe.

  • 1249193g002bb.jpg

    Ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state) in the range of 1-100 MHz by utilizing a megahertz ultrasonic oscillation control probe.

  • 20241103v3.jpg

    Ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state) in the range of 1-100 MHz by utilizing a megahertz ultrasonic oscillation control probe.

  • IMG_230200.jpg

    Ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state) from 1 to 100 MHz by using a megahertz ultrasonic oscillation control probe.

  • IMG_6219001.jpg

    Ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state) from 1 to 100 MHz by using a megahertz ultrasonic oscillation control probe.

catalog(31)

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Cleaning technology using ultrasound and fine bubbles (microbubbles)

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Development of design and manufacturing technology for ultrasonic dedicated tanks.

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Ultrasonic Sound Pressure Measurement Analysis Operation (Simplified Version) Ver3

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Control technology for nonlinear ultrasonic sweep oscillation based on the classification of ultrasonic propagation phenomena.

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Ultrasonic Technology Data - New Ultrasonic Cleaning - Ver 2 - Ultrasonic System Research Institute

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Cleaning technology using ultrasound and fine bubbles (microbubbles) - Ver3

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Ultrasonic cleaner

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Nanolevel Ultrasonic Experiments - Development of Technology to Control Nonlinear Phenomena of Ultrasound

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Surface modification technology using ultrasound and fine bubbles — Optimization technology of acoustic flow based on acoustic pressure measurement analysis —

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Mechanism of Ultrasonic Cleaning and Effective Utilization Methods ver3.0 (Acoustic Flow Control through Ultrasonic Sound Pressure Measurement and Analysis Technology)

Mechanism of Ultrasonic Cleaning and Effective Utilization Methods ver3.0 (Acoustic Flow Control through Ultrasonic Sound Pressure Measurement and Analysis Technology)

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Control technology based on the classification of ultrasound - Optimization of resonance phenomena and nonlinear phenomena -

Control technology based on the classification of ultrasound - Optimization of resonance phenomena and nonlinear phenomena -

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Ultrasonic cleaning (control of nonlinear phenomena) technology Ver3 - Precision cleaning technology using fine bubbles and acoustic flow -

Ultrasonic cleaning (control of nonlinear phenomena) technology Ver3 - Precision cleaning technology using fine bubbles and acoustic flow -

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Ultrasonic cleaner (Deaeration fine bubble generation liquid circulation system) Ver2

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Flow and Shape of Acoustic Flow (Nonlinear Phenomenon) by Ultrasound: Constructal Law

Flow and Shape of Acoustic Flow (Nonlinear Phenomenon) by Ultrasound: Constructal Law

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Optimization technology for ultrasonic tanks and liquid circulation.

Optimization technology for ultrasonic tanks and liquid circulation.

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Ultrasonic cleaning device utilizing fine bubbles (microbubbles) - Dynamic control of acoustic flow -

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Technology Utilizing the Interaction of Ultrasonic Probes — Interaction Model of Ultrasound —

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Development technology for a dynamic control system of ultrasound based on a logical model.

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Surface residual stress relaxation technology for ultrasonic transducers

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The essence of ultrasonic cleaning (acoustic flow as a nonlinear phenomenon)

The essence of ultrasonic cleaning (acoustic flow as a nonlinear phenomenon)

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Design and manufacturing technology for ultrasonic dedicated tanks.

Design and manufacturing technology for ultrasonic dedicated tanks.

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Analysis and evaluation of ultrasonic sound pressure data (evaluation technology for ultrasonic propagation state based on interaction, response characteristics, and nonlinearity)

Analysis and evaluation of ultrasonic sound pressure data (evaluation technology for ultrasonic propagation state based on interaction, response characteristics, and nonlinearity)

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Statistical Mathematics of Ultrasonic Data (Analysis using the free statistical processing language and environment "R")

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Ultrasound sound pressure data analysis: autocorrelation, bispectrum, power contribution rate, impulse response.

Ultrasound sound pressure data analysis: autocorrelation, bispectrum, power contribution rate, impulse response.

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Optimization technology based on the analysis of ultrasonic sound pressure data - Evaluation technology based on the propagation characteristics of nonlinear phenomena.

Optimization technology based on the analysis of ultrasonic sound pressure data - Evaluation technology based on the propagation characteristics of nonlinear phenomena.

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How to use the ultrasonic sound pressure measurement, analysis, and evaluation system.

How to use the ultrasonic sound pressure measurement, analysis, and evaluation system.

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Ultrasound sound pressure data analysis procedure document (using the free statistical processing language and environment "R")

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Ultrasound sound pressure measurement analysis system (ultrasound tester): Nonlinear analysis of ultrasound (bispectrum) operation manual.

Ultrasound sound pressure measurement analysis system (ultrasound tester): Nonlinear analysis of ultrasound (bispectrum) operation manual.

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Ultrasonic oscillation control probe using a stainless steel container (Ver2)

Ultrasonic oscillation control probe using a stainless steel container (Ver2)

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Dynamic control technology of ultrasound: Control of nonlinear phenomena (acoustic flow) using a degassing fine bubble generation liquid circulation device.

Dynamic control technology of ultrasound: Control of nonlinear phenomena (acoustic flow) using a degassing fine bubble generation liquid circulation device.

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About ultrasonic sound pressure data and sound pressure graphs.

About ultrasonic sound pressure data and sound pressure graphs.

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News about this product(40)

Ultrasonic control

Publication of relaxation technology for surface residual stress of ultrasonic transducers.

  • Product news

The Ultrasonic System Research Institute has released a technology that applies measurement, analysis, and control techniques related to the propagation state of ultrasound to alleviate the surface residual stress of ultrasonic transducers using an ultrasonic and microbubble generation liquid circulation system. This technology for alleviating surface residual stress enables improvements in fatigue strength against metal fatigue. In particular, by considering the guided waves (surface elastic waves) of the target object in the propagation state of ultrasound, we have developed a method to realize effective ultrasonic irradiation conditions through settings, tooling, and control. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (analysis confirmation of sound pressure data) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator - Measurement Equipment: Example - Oscilloscope

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Megahertz flow-type ultrasound utilizing degassed fine bubble generation liquid circulation.

Improvement of the ultrasonic cleaning machine (addition of fine bubble generation system for on-site support) - megahertz flow-type ultrasonic using degassed fine bubble generation liquid circulation.

  • Product news

Application of technology to analyze and evaluate the dynamic characteristics of ultrasound The Ultrasound System Research Institute has developed a method (system) for the analysis and evaluation of ultrasound, utilizing measurement, analysis, and control technology related to the nonlinearity of ultrasound. Using this technology, we are providing on-site support for the additional installation of a degassing fine bubble generation liquid circulation system. To utilize (control) the complex and changing conditions of ultrasound in a stable manner according to the purpose, we offer on-site services to add, install, and confirm sound pressure measurements for the degassing fine bubble generation liquid circulation system in specific tanks present at the site. <Example> *Month* *Day* - Consultation and confirmation via email *Month* *Day* 13:00 - 13:30 - Greetings and meeting 13:30 - 16:30 - Confirmation (simple sound pressure measurement) Setting up the degassing fine bubble generation liquid circulation system Operation explanation Confirmation (sound pressure measurement) 16:30 - 17:00 - Discussion based on sound pressure data 17:00 - 18:00 - Reserve A simple analysis of the measurement data will be conducted. A report including the analysis results of the sound pressure data will be submitted one week later.

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Flow and form

Ultrasonic cleaning machine liquid circulation technology - Utilizing flow and shape; Constructal law.

  • Company news

The Ultrasonic System Research Institute has developed a liquid circulation technology for ultrasonic cleaners that utilizes the "Constructal Law" related to flow and shape (control of nonlinear phenomena). This was developed with inspiration from observations of river flows, as shown in the attached photo. Regarding the use of ultrasound, we believe that through our experience in observing flow, we can intuitively grasp acoustic flow (a nonlinear phenomenon of ultrasound). Acoustic flow <General Concept> When finite amplitude waves propagate through a gas or liquid, acoustic flow occurs. Acoustic flow is a unidirectional steady flow of matter that arises either as a result of viscous losses from wave pulses in a free inhomogeneous field, or in the vicinity of obstacles (cleaning objects, fixtures, liquid circulation) within an acoustic field, or near vibrating bodies due to inertial losses. Using the above as a reference and hint, we organize the technology for measuring, analyzing, evaluating, and utilizing (controlling) "nonlinear phenomena" in ultrasonic propagation phenomena through the "Constructal Law," which improves flow, thereby consolidating it into ultrasonic technology.

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Flow-type ultrasonic system

Development of a "flow-type ultrasonic system" based on acoustic pressure measurement analysis of ultrasound.

  • Company news

The Ultrasonic System Research Institute applies the technology of "flow-type ultrasonic systems" utilizing the "Constructal Law" related to flow and shape. - Application examples of flow-type ultrasonic systems - Precision cleaning of special lenses and glass components Improvement of water quality (cleaning, molecular nanonization) for cleaning and stirring liquids Surface treatment of complex shapes, wires, and powders (stress relief) Control of chemical reactions involving solvents, detergents, precious metals, and polymers Nanoscale stirring, dispersion, cleaning, and processing Film shapes, large pipe shapes, etc. ...Surface modification of materials and components that were previously difficult Regarding the use of ultrasound, we believe that through our experience in observing flow, we can intuitively grasp acoustic flow. Acoustic flow <general concept> When a finite amplitude wave propagates through a gas or liquid, acoustic flow occurs. Acoustic flow is a unidirectional steady flow of matter that arises as a result of viscous losses from wave pulses, either in a free inhomogeneous field or in the vicinity of obstacles (cleaning objects, jigs, liquid circulation) within an acoustic field, or near vibrating bodies due to inertial losses.

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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