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THC contributes through automation. Here are some achievements from our previous consultations. When you want to transport lightweight products such as paper, vinyl, or food, there is a method that uses suction instead of a chuck. This method utilizes negative pressure (think of a vacuum cleaner), and the product used in this process is called a "pad." Recently, various sizes and types of products have emerged. However, there are cases where the suction is too strong, leaving marks on the products. In this instance, there was a request to avoid leaving such marks. Due to the thickness, a standard chuck was not suitable, so we prioritized the negative pressure method and began considering methods such as Bernoulli. At our company, we can not only match the product but also propose inspection methods that fit, and even suggest the inspection methods themselves. Please feel free to consult with us.
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Free membership registrationIn recent years, with the intensification of competition, there has been a demand for the efficiency of production lines. There have been various renovation achievements aimed at this purpose. 1. Introduction of the latest automation technology: Replacing old machines with the latest automation systems to promote work automation. 2. Improvement of energy efficiency: Implementing energy-saving technologies to reduce energy consumption. 3. Strengthening safety: Installing new sensors and safety devices to ensure the safety of workers. 4. Regular parts replacement: Increasing machine operating rates and reducing downtime. As a result of the renovation work, the following outcomes were achieved: - Increase in productivity: Productivity improved by 30% compared to before the renovation. - Cost reduction: Energy consumption was reduced by 20%, significantly lowering annual costs. - Improvement in safety: The incidence of work-related accidents decreased by 50%. Machine renovation work greatly contributes to improving factory productivity, reducing costs, and enhancing safety. For more detailed information or inquiries about what can be done, please feel free to contact us.
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Free membership registration3D printers have recently become more accessible. Our company has a 3D printer that primarily uses a material called ONYX. Let me give you an example of a case where I was glad to have met the need. The attached part was originally made of MC nylon. The shape was flatter, but a slight incline was necessary, and it was urgently needed for the equipment, so we manufactured it with a 3D printer in one day. "I want to make a slight change, but it will become complicated and needs to be done in a short period." This might be a key phrase. It is also being used without any issues in terms of strength, as it is in a static load area. If you have any questions, please feel free to consult with us.
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Free membership registrationThere was a consultation about whether it is possible to automatically extract the contents of a box. There were challenges such as how to separate the contents from the box and whether the contents would be damaged during the separation process. We started by cutting the edges of the box corners. There were issues with the precision of the cutting position and the cutting method, so we began to verify each aspect and refined the process to suit automation. Recently, we have also received projects outside the automotive parts field, and we are continuously challenging ourselves with new things using the technology we have accumulated. Please feel free to contact us.
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Free membership registrationProposals can be made precisely because we are well-versed in the design and manufacturing of automation. When multiple operators work side by side, the workstations are long and straight, making it difficult to change settings once they are established. If various processes change, it may actually lead to poor workflow. In such cases, we can create a new frame using aluminum profiles, and by removing and reinstalling the lighting fixtures, we can transform it into a new workstation. We provide optimal proposals for various concerns. We often implement safety measures alongside machine maintenance and repairs. We respond flexibly to your needs. Please feel free to consult with us.
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Free membership registrationWhen relocating or changing layouts to accommodate production efficiency and AGVs, there may be a need to change the transport height or direction. If you want to keep items like conveyors as they are but change the height, we can modify the legs or create a frame tailored to the dimensions. In cases where the machinery is old and there are no parts or drawings available, we can provide investigative sketches. We will offer the best proposals for your concerns. It is also common for us to implement safety measures alongside machine maintenance and repairs. Additionally, we can respond flexibly to sudden machine malfunctions. Please feel free to consult with us first.
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Free membership registrationSafety measures for existing equipment that can only be implemented due to expertise in automation design and manufacturing. Do you have any of these concerns? - Earthquake resistance measures are needed for old machinery, but nothing has been done. - Unsure of where to prioritize. - Due to the age of the machinery, there are no parts or drawings available. We will provide optimal proposals for such concerns. Even for equipment without drawings, we will meet on-site to confirm the direction and respond accordingly. Please consult with us at least once.
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Free membership registrationThe air conditioner filter also needs to be replaced regularly. Since it is inside the factory, we will check the site and respond if it is located at a high position. We will respond flexibly to sudden machine malfunctions. Please feel free to consult with us first.
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Free membership registrationBladder, a component of the accumulator. We respond quickly to bladder replacement work. We have a track record of checking and addressing issues even at high locations. We also handle nitrogen gas filling. We can respond flexibly to sudden machine malfunctions. Please feel free to consult with us first.
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Free membership registrationReplacing an old accumulator takes time. We respond quickly even to such tasks. We have a proven track record of checking and addressing situations even when they are at high altitudes. We also respond flexibly to sudden machine malfunctions. Please feel free to consult us first.
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Free membership registrationSafety measures for existing equipment that can only be implemented due to expertise in automation design and manufacturing. Do you have any of these concerns? - Safety measures are needed due to aging machinery, but nothing has been done. - Unsure which dangerous areas to prioritize. - Don't know the appropriate methods for safety measures. - Machinery is old, and there are no parts or drawings available. We will provide optimal proposals for these concerns. We often implement safety measures alongside machinery maintenance and repairs. Additionally, we can respond flexibly to sudden machinery malfunctions. Please consult with us first.
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Free membership registrationIf it is difficult for your company to install the flow meter around the compressor, we can handle the installation instead. Please feel free to reach out if you have any concerns regarding factory construction, such as work efficiency, time savings, or labor shortages. We are also flexible in responding to sudden machine malfunctions. Please consult with us first.
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Free membership registrationIf you are concerned about alignment and adjustments after relocation and are short on time, please feel free to consult us. We also handle anchor installation. Additionally, we can respond flexibly to sudden machine malfunctions. Please don't hesitate to reach out to us for assistance.
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Free membership registrationWe can carry out sensor installation work at the necessary locations. We can also manufacture brackets for sensor installation, and if needed, we can create nameplates as well. Additionally, we are flexible in responding to sudden machine malfunctions. Please feel free to consult with us.
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Free membership registrationWe promptly addressed the issues with the machine caused by the old cylinder. It was discovered on the day of the work that the model number we had been informed of was incorrect, and we adapted on-site even though the mounting pitch did not match. We respond flexibly to sudden machine issues as well. Please feel free to consult with us first.
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Free membership registrationOur company has developed testable equipment to help solve our customers' pressing challenges, and we have been utilizing and resolving these issues for a long time. Features of the pressing test equipment include: - Precise settings for pressing values (load and speed) for measurement - Real-time management of pressing values, visualized through waveform graphs - Measurement of extraction load - Capability for pressing in all directions (up, down, left, right) We use a 50kN servo press, but in departments involved in prototyping and testing, there is a necessity for versatile use due to the need to accommodate various products. In fact, we have received requests from users such as: - A preference for a smaller size (more frequent low loads) - A need for a long stroke due to product shape (600mm) - A desire for more detailed condition settings for the pressing operation We have developed a pressing test device that incorporates all of these requests for the purpose of prototype confirmation. Our company is capable of manufacturing equipment tailored to specific requests.
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Free membership registrationThe terms "labor-saving" and "effort-saving," which are often heard in the context of improving efficiency and productivity in the manufacturing industry, have similar meanings, but the difference between [labor] and [effort] lies in the focus of the terms. "Effort" refers to the time and physical labor involved, and the goal is to reassess processes to achieve results with less effort, rather than completely replacing the entire process with robots or other machinery. For example, a reassessment might lead to reducing the workforce from three people to two. Recently, various exhibitions and videos have showcased the latest equipment, robots, and AI, but there are cases where companies give up or struggle to make progress due to reasons such as: - A high volume of tasks performed by humans - A large number of products with different shapes (small quantities of many varieties) - Low daily production volumes In such cases, there have been instances where progress was made by systematically reviewing tasks (exploring common actions that can be performed by robots, reassessing jigs, palletizing, using AI cameras, etc.) to achieve [effort-saving]. In the future, automation of "small quantities of many varieties" products will also be unavoidable. THA has a wealth of experience in solving various challenges step by step while providing support. *For more details, please download the catalog or feel free to contact us.*
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Free membership registrationWe would like to introduce a case study that addresses challenges by combining our expertise in press-fitting technology with an approach from the jig side and automation robot control technology. The theme for this time is "We want to press-fit multiple points with one machine." One of the themes for advancing automation is the consolidation of processes. As we progress with EV products, there is also a demand for compactness. Typically, when multiple press-fit points are required, a device would be needed to move the product to each press-fit location for every single point. However, in this case, we needed a device where the robot holds the servo press, which is the press-fitting power. This method is challenging because errors on the robot side frequently occur due to the load, making adjustments difficult. Even after consulting with robot manufacturers, there are often cases where it is not feasible. However, we successfully completed a device that effectively combines our jig-side development based on our previous press-fitting technology with the control technology of robots that have handled various automation tasks. The load for this case (servo press): 30 kN specification. *For explanatory materials and details in manga format, please feel free to download or contact us.
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Free membership registrationWe received the theme of wanting to press multiple points with a single machine. One of the themes we are advancing in automation is the consolidation of processes. As we progress with EV products, there is also a demand for compactness. In this case, since multiple pressing points are required, typically, a device would move the product to the pressing location each time a single point is pressed. However, we needed a device where the robot holds the servo press, which is the pressing power. This method is difficult to adjust due to frequent errors on the robot side caused by the load, and even when consulting with robot manufacturers, there are often cases where it is not feasible. However, we successfully completed a device that combines our existing pressing technology for the tooling side with the control technology of the robot side, which has handled various automation tasks. The load for this case (servo press) is specified at 30 kN.
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Free membership registrationWe are seeing an increase in requests for equipment replacement work at our clients' factories, aside from our usual services. One of these requests involves replacing conveyor belts. When speaking with a certain customer, they mentioned that it can take several hours to replace a single belt, which has been a source of frustration for them. Additionally, they noted that researching the specifications for the replacement belt and arranging for it can also be quite time-consuming. Therefore, our company can take care of researching the belts and performing the replacement work on your behalf. A preliminary visit to the site for confirmation and discussion will be necessary, but please feel free to consult with us.
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Free membership registrationAutomation can be successfully implemented with visible benefits in some cases, while in others, drawbacks become prominent and it may not operate effectively. One reason for difficulties could be the consideration of introducing robots or referencing similar cases from other companies without adapting them for our own use. If issues are only recognized after implementation, it can lead to additional costs and labor. To avoid such situations as much as possible, we have summarized key points from this perspective. For more details, please download the catalog and take a look. 【Key Points】 ■ Clearly define the "purpose" of automation ■ Share the "purpose" of automation ■ Conduct preemptive risk assessment ■ There are patterns where automation is difficult ■ Set specific goals (challenges) and seek external consultation *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationRecently, there have been many examples and photos of robots being introduced. The benefits of automation include "resolving labor shortages, reducing hiring costs, and cutting indirect costs," as well as "improving production efficiency as a company." On the other hand, there are also disadvantages such as "responses to malfunctions and failures" and "actions that cannot be expressed by machines or speeds that cannot be handled." At THA, we propose devices that prioritize harmony with the current operations of many users. 【Benefits】 ■ Resolving labor shortages, reducing hiring costs, and cutting indirect costs ■ Improving productivity ■ Stabilizing quality ■ Addressing harsh and dangerous tasks, etc. 【Disadvantages】 ■ In some cases of automation, situations may arise where harmony with preceding and following processes is not achieved ■ Initial costs can be high ■ Responses to malfunctions and failures ■ There are actions that cannot be expressed by machines or speeds that cannot be handled, etc. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registration"Would you like to discuss that automation?" If you have consulted with other companies about automation and are feeling "troubled" or "giving up," this is a must-see for you! We will solve your automation-related issues. THA has a wealth of experience in sequentially resolving various concerns. The starting point for automation is the "problems within the factory." - Improvement of correction work through quality stabilization in mass production - Improvement through the automation of inspection processes - Streamlining work efficiency by consolidating processes such as pressing, inspection, and packaging (transport) - Wanting to improve quality and efficiency but not knowing where to start Please refer to the materials that show examples of attempts at automation stemming from concerns. **Concerns regarding the "peeling" of film:** - There are differences in skill among employees due to the special nature of the film - "Peeling" film takes the most time in the process, so we want to automate it - We were told that automating complex tasks is impossible Recently, we have also been challenging the bending of seals and other tasks with robots. Please feel free to consult with THA at least once. *For more details, please download the catalog or feel free to contact us.*
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Free membership registrationDuring assembly consultations, there are inquiries about difficulties in assembling rubber components such as O-rings. Since the products that operators handle vary greatly in length and thickness, the situations leading to defects, such as peeling, are also complex. In such cases, while the operators perform the tasks, the aim is to improve quality through simplification of the work, which may involve the creation of jigs and the complete automation of processes from supply to post-assembly discharge, depending on the objectives. This time, there were cases that other companies declined, and the difficulty level was high, but with the intention of moving towards automation with robots, we decided to gradually start with the development of compatible claws for the robots. We cannot display the products, so we have included images for reference. We aim for various approaches. Please feel free to consult or inquire.
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Free membership registrationRegarding the management of height after pressing, there was a discussion about wanting to manage the position using servo presses and similar equipment. Depending on the approach to quality control, in cases where pressing does not reach the pressing end, such as with pin insertion, relying solely on the stroke value on the pressing side may be insufficient. At our company, we have set a height range of ±0.1 and proposed a comprehensive pressing solution that includes the use of fixtures.
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Free membership registrationWe would like the user to perform press-fitting. ↓ I have never done it. I don't know how to do it. ↓ After researching, it seems that applying pressure (load) from above would be sufficient. ↓ I am not sure if just that equipment will ensure quality. We have been receiving many inquiries following this kind of flow. There are many things that cannot be understood during the prototype stage, such as variations at the press-fitting end, which can only be understood by actually trying it out. Our company is equipped with a testing device that can continuously measure and manage load and stroke values on the press-fitting machine, allowing for verification at the prototype stage. We have a proven track record with various directions, speeds, and head shapes. We aim for stable press-fitting not only through the equipment but also by designing and manufacturing jigs. [Features] ■ By continuously monitoring stroke and load and paying attention to changes, it is possible to manage the press-fitting end for each cycle. ■ Capable of accommodating various directions, speeds, and head shapes. ■ We propose equipment suitable for the working environment. ■ We manufacture original space-saving models. ■ We analyze the causes of defects from multiple angles and independently develop dedicated jigs. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOriginally, it was a consultation for the automation of visual inspection, but it has been consolidated into multiple processes. For the products on the pallets flowing from the conveyor: - Removal of caps attached to the products - Return of pallets - Transportation - Leak testing - Sorting of leak test results (OK/NG) - Handling - Visual inspection (top, bottom, and outer surfaces) (multiple area cameras + line cameras) - Sorting of visual inspection results (OK/NG) - Oil application - Packing into designated shipping pallets All of the above processes have been automated. We have pursued high-speed inspection processes and stabilized inspections (especially leak tests). Since the processes span multiple areas, we cannot list them all, but we completed the project through multiple meetings and confirmations. With various achievements in inspection equipment and based on our experience in complex automation, we aim for various approaches. Please feel free to consult or inquire.
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Free membership registrationIn discussions about automation, addressing multiple types of products is a challenging issue. If it's a matter of different heights, it can be handled with mechanisms, but when it comes to matching shapes, it cannot be produced with metal jigs. We aligned the requested products and created drawings to accommodate them. We aim to approach various automation challenges. Please feel free to consult or inquire.
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Free membership registrationWhen considering where to start with automation consultations, one option is to begin with simple work processes. In a process where workers attach two caps to products coming from a conveyor, the repetitive nature of the task made continuous work difficult, and there were concerns about the physical strain on the workers due to the same movements, which led to the consultation. Since there were multiple products, we conducted a product and process analysis and addressed the issue with one robot (a SCARA robot). (We also made adjustments on the clamping side to accommodate product variations.) We cannot display the products, so we are providing an image for reference. We aim for various approaches. Please feel free to consult or inquire.
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Free membership registrationTHC contributes through automation. Here are some achievements in the food industry from our past results. - Conveyance within a specified layout Initially, the plan was to convey at a height of 600 to 800 from the floor, but due to the building's structure, it became necessary to convey at over 2000. Ultimately, it was required to lower it back to a height of 600 to 800, and considering the shape characteristics of the food itself, we developed original conveyance equipment to accommodate this. - We design equipment tailored to the pallets. In the seeding process, there was no existing equipment that matched the current pallets. Due to their special shape, we brainstormed ideas and adapted the equipment to fit the pallet shape.
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Free membership registrationWe are currently offering a manga document (CASE2) that introduces a customer case where our automation technology has achieved labor-saving and efficiency in the inspection process. We successfully automated a process that had previously failed to be automated using our technology. This process is presented in a manga format. You can also view CASE1, so please feel free to download it. <Customer's Concerns> - Responded to the testing and inspection process with 10 dispatched employees, including overseas staff. The turnover of personnel led to increased training time and costs. - Attempted to automate inspections in the past but could not achieve the target of 2 seconds per unit, and there were issues with judgment accuracy. <Solution Process> - Divided the process into eight parts, considering automation for each and solving challenges one by one. - Analyzed the inspection process and consulted with inspection equipment manufacturers to achieve the target of 2 seconds per unit. *This document can be viewed via "PDF Download." Please feel free to contact us with any inquiries.
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Free membership registration"Would you like to discuss that automation?" If you have consulted with other companies about automation and are facing challenges or feeling discouraged, this is a must-see for you! We will solve your automation-related issues. THA has a wealth of experience focusing on complete systems that combine original press-fitting machines, inspection devices, labor-saving measures, and transportation solutions. We assist in transforming work styles through improvements within factories. Transforming your factory's concerns into work style reforms: - Improving correction work through quality stabilization even in mass production - Enhancing processes through the automation of inspection stages - Streamlining operations by consolidating processes such as press-fitting, inspection, and packaging (transportation) into one - Aiming to improve quality and efficiency but unsure of the areas for improvement For reference, please see the materials that illustrate attempts at automation stemming from concerns. Concerns regarding the "peeling" of film: - There are differences in skill levels among employees due to the special film - "Peeling" film takes the most time in the process, so we want to automate it - We were told that automating complex tasks is impossible Please feel free to consult with THA at least once. *For more details, please download the catalog or feel free to contact us.
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Free membership registrationEven when we talk about "automation," it inevitably becomes an abstract expression. We used robots for the automation of dedicated processes, and to clearly convey examples of not just transporting robots but also performing tasks, we created a manga. This is a case of automating the process of peeling film with robots. For more details, please download the catalog.
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Free membership registrationWhen considering automating the current process, what do you think about first? Do you find yourself thinking about it vaguely, unsure of how to start, struggling to make progress, or getting stuck along the way? Please feel free to consult with us. For example, we will focus on robots based on the content discussed in meetings. However, the movements of the robot, the cycle time for speeding up to 1-2 seconds per item, and the characteristics of the tasks are significantly influenced by layout configurations and other factors. The surrounding machines and fixtures, not just the robots, are also important, and the robot hands and fixtures will change accordingly. We propose a comprehensive robotic automation system that includes not only machines but also fixtures. (Sometimes, single-axis robots may be more suitable than multi-axis robots.) In terms of specific discussions (this is the current consultation topic): We will conduct leak tests and visual inspections on products processed from the previous step and place the approved items into boxes, which will also be stacked. The visual inspection needs to cover the entire circumference, including the bottom surface. We will shape this according to specifications, with a cycle time of 2 seconds per item. While utilizing robots, we will propose solutions that encompass the entire process, not just the robots.
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Free membership registrationDo you have concerns like wanting to stabilize quality even with mass production or wanting to reduce inspection process costs in your factory? Leave it to T.H.A., which has extensive experience with integrated systems combining original press-fitting machines, inspection devices, labor-saving solutions, and transport equipment. We conduct on-site inspections before delivery (within our company) and after installation. Maintenance and upgrades are also available as needed. [Points of Assurance] ■ First trial free! We conduct free trial inspections (press-fitting test equipment) - To ensure satisfactory inspection accuracy and efficiency improvements, we accept tests using a free trial machine before the actual production of the equipment. ■ On-site inspections are conducted - We perform on-site inspections before delivery (within our company) and after installation. - Maintenance and upgrades are also available as needed. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document introduces press-fitting technology information (design phase) for design and production engineers. It includes topics such as "Press-fitting tolerances" and "Clearance changes." We provide support from conceptual design of effective equipment for each company's unique production line to installation. We encourage you to read it. 【Contents】 ■ Press-fitting tolerances ■ Clearance changes ■ Calculating required pressure input 1-3 ■ Transitioning to servo presses 1-2 ■ What T.H.A. can do *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis document introduces the basic knowledge of press-fitting and press-fitting devices for design and production engineers. It includes topics such as "What is press-fitting?" and "What are the numerical items related to press-fitting?" We provide support from conceptual design to installation of effective equipment tailored to each company's unique production line. We encourage you to read it. [Contents] ■ What is press-fitting? ■ Workpieces that can be press-fitted ■ Numerical items related to press-fitting ■ What T.H.A. can do *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe thoroughly investigate your unique manufacturing know-how and on-site challenges, and propose various ideas to enhance efficiency and improve quality. We can support the efficiency of the line, such as work alignment and pallet input, as well as the introduction of various equipment and the creation of drawings for prototypes. Additionally, we accept the production of automation devices and auxiliary equipment, as well as design and drawing creation. Please feel free to consult us when you need assistance. [Examples of Services] ■ Efficiency improvement of the line, such as work alignment and pallet input ■ Support for the introduction of various equipment and creation of drawings for prototypes ■ Production of automation devices and auxiliary equipment ■ Design and drawing creation *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationBy utilizing an appearance inspection device system that captures the workpiece with a camera and determines OK or NG based on pre-set measurement ranges, items, and criteria, we can standardize and stabilize inspections that previously relied on human eyes and intuition. Additionally, we can propose solutions for cases where high-speed processing per unit is necessary, as we have achieved standardization and acceleration in appearance inspections through image analysis. Internal inspections, such as for casting defects, are also possible. Please feel free to consult us if you have any concerns. 【Flow of Appearance Inspection】 ■ Move and sort the workpiece to the designated position ■ Capture images with a camera equipped with sensors ■ Analyze the captured information ■ Display the judgment *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe product capability testing equipment developed by our company faithfully reproduces actual usage environments and is custom-designed and manufactured to create performance testing devices that can set various environments. In addition to quality confirmation to ensure that the required performance can be achieved under set conditions, we also provide load testing equipment to create usage environments beyond expectations and check durability, thereby reliably supporting our customers' quality maintenance. We offer product capability testing and product load testing, among others. 【Product Capability Testing Contents】 ■ Leak Tester ■ Product Performance Tester ■ Depth and other dimension measurements *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn mass production of workpieces, variations can easily occur at the press-fit end due to product tolerances. Our company is equipped with a device that can continuously measure and manage load and stroke values on the press-fit machine. You can set, check, and control the values from a display at your workstation. Even those who are press-fitting for the first time are welcome. It is also possible to try press-fitting with our testing equipment and proceed while observing the results. We have a proven track record with various directions, speeds, and head shapes. You can also rely on us for development equipment that can handle simultaneous press-fitting or press-fitting of multiple parts with a single machine. 【Features】 ■ Constantly monitors stroke and load, paying attention to changes, allowing management of the press-fit end for each cycle. ■ Capable of accommodating various directions, speeds, and head shapes. ■ We propose equipment suitable for the working environment. ■ We manufacture original space-saving models. ■ We analyze the causes of defects from multiple angles and develop dedicated jigs independently. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationAre you struggling with the gap between simulation and actual operation, such as variations when trying to press-fit, or the fact that while it may be possible on paper, it doesn't go according to specifications in reality? All of these issues can be clarified through actual measurement, and data analysis and management through press-fit testing is a quick way to solve problems. Our company provides detailed support, from requests for testing to understand the load of new products and what happens when they are press-fitted, to the development, sales, and maintenance of customized press-fit testing equipment for each company. Please feel free to contact us by phone or email. 【Features of the Press-Fit Testing Equipment】 ■ Precisely set and measure press-fit values (load and speed) ■ Real-time management of press-fit values, visualized with waveform graphs ■ Measurement of extraction load as well *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWhen it comes to labor-saving equipment, it is simply thought of as automating (mechanizing) tasks that were previously done by people. However, at our company, we believe that the fundamental approach is to consider what the ultimate goal is and then think about how the work should be structured from there. In other words, it is about reducing the labor hours per unit of economic activity, considering where mechanization would be effective and whether mechanization is feasible overall, and sometimes proposing dedicated machines or specialized tools. 【Features】 ■ The basic approach is to consider what the ultimate goal is ■ Reducing labor hours per unit of economic activity ■ Proposing dedicated machines or specialized tools when necessary ■ Considering the overall effectiveness of changes and the feasibility of mechanization *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe reproduce the work under actual usage conditions and measure whether it meets the required product specifications using measuring instruments. We support measurements for air leakage tests, storage containers, product strength, torque, pressure, flow rate, air leakage, and electrical continuity checks. Additionally, we can manufacture "load testing" equipment to verify whether products function under environmental conditions exceeding expectations, such as high temperature and high pressure. Please feel free to consult us if you have any concerns. 【Performance Requirements (Measured Values)】 ■ Torque ■ Flow Rate ■ Pressure ■ Tensile Strength ■ Air Leakage (Leak Test) ■ Electrical Continuity Check *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe will eliminate the variability in judgment, improve the efficiency and stability of the inspection system, and also provide proposals for integration into the line and reduction of takt time. The configuration of the equipment can be broadly divided into a mechanism that moves and sorts the workpieces to a designated position and an inspection mechanism that checks the workpieces that have arrived at the designated position. Replacing the human eye, high-performance cameras and image analysis technology check the appearance of the products. The actual inspection content mostly occurs after assembly, particularly in the final processes, and includes checks such as "Is the product assembled correctly?" and "Are there any missing parts in the product?" [Actual Inspection Content] ■ Is the product assembled correctly? ■ Are there any missing parts in the product? ■ Is the coating thickness within the standard? ■ Check for color unevenness ■ Is there insufficient hardening after heat treatment? *For more details, please refer to the PDF document or feel free to contact us.
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