Automation examples: multiple processes such as leak testing, visual inspection, and packaging.
Not just one process, but by automating various processes, we can achieve even greater effects.
Originally, it was a consultation for the automation of visual inspection, but it has been consolidated into multiple processes. For the products on the pallets flowing from the conveyor: - Removal of caps attached to the products - Return of pallets - Transportation - Leak testing - Sorting of leak test results (OK/NG) - Handling - Visual inspection (top, bottom, and outer surfaces) (multiple area cameras + line cameras) - Sorting of visual inspection results (OK/NG) - Oil application - Packing into designated shipping pallets All of the above processes have been automated. We have pursued high-speed inspection processes and stabilized inspections (especially leak tests). Since the processes span multiple areas, we cannot list them all, but we completed the project through multiple meetings and confirmations. With various achievements in inspection equipment and based on our experience in complex automation, we aim for various approaches. Please feel free to consult or inquire.
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Implementation Results By consolidating 10 operators with machines, we achieved multiple effects such as: - Continuous time response - Increased speed per unit - Space saving - Reduced burden on the person responsible for training workers
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Major product manufacturer We will develop concepts based on various considerations, aiming for cost reduction and quality improvement. Please feel free to consult with us.
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We are a manufacturer specializing in the design and production of dedicated machines, including press-fitting and testing/measuring devices, as well as robots. Regarding press-fitting, we have developed our own testing equipment that can propose numerical values such as load even in the prototype stage, and we accept various consultations that include issues related to specifications and design. With the aim of solving "customer challenges and concerns," we have seen a demand for automation in press-fitting machines and inspection devices in recent years. For example: - Equipment that includes loading and unloading (packaging) for press-fitting devices - Inspection of products from all directions (automation of visual inspection) To respond more precisely to these needs, we have introduced robots in-house, evolving our role from mere transportation to verifying and proposing changes in the work itself. Leveraging our past achievements, we are open to various consultations from across the country, even for projects that have been declined elsewhere, maintaining a challenging attitude without being constrained by fixed ideas. We aim to provide flexible proposals tailored to our customers, understanding both the advantages and disadvantages of using "robots at times and no robots at other times," based on our proven track record. In 2022, to tackle new jigs that had been abandoned due to the limitations of handling multiple products and weight restrictions in traditional metal processing, we introduced a 3D printer.