[Free Manga] Automation of a process that takes 10 people, achieving high-speed output of 1 unit in 2 seconds.
Are you giving up on "automation" in the production site after failing? We will introduce examples of challenges in "automation" in an easy-to-understand manga format!
We are currently offering a manga document (CASE2) that introduces a customer case where our automation technology has achieved labor-saving and efficiency in the inspection process. We successfully automated a process that had previously failed to be automated using our technology. This process is presented in a manga format. You can also view CASE1, so please feel free to download it. <Customer's Concerns> - Responded to the testing and inspection process with 10 dispatched employees, including overseas staff. The turnover of personnel led to increased training time and costs. - Attempted to automate inspections in the past but could not achieve the target of 2 seconds per unit, and there were issues with judgment accuracy. <Solution Process> - Divided the process into eight parts, considering automation for each and solving challenges one by one. - Analyzed the inspection process and consulted with inspection equipment manufacturers to achieve the target of 2 seconds per unit. *This document can be viewed via "PDF Download." Please feel free to contact us with any inquiries.
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basic information
Our company has extensive experience in the design and manufacturing of automatic assembly machines and testing equipment, and we can propose automated systems tailored to our customers' needs, including devices that incorporate robots. We receive inquiries from all over the country regarding the automation of various processes, including pressing, testing, and measurement. If you are facing challenges with process efficiency or automation, please feel free to contact us.
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Company information
We are a manufacturer specializing in the design and production of dedicated machines, including press-fitting and testing/measuring devices, as well as robots. Regarding press-fitting, we have developed our own testing equipment that can propose numerical values such as load even in the prototype stage, and we accept various consultations that include issues related to specifications and design. With the aim of solving "customer challenges and concerns," we have seen a demand for automation in press-fitting machines and inspection devices in recent years. For example: - Equipment that includes loading and unloading (packaging) for press-fitting devices - Inspection of products from all directions (automation of visual inspection) To respond more precisely to these needs, we have introduced robots in-house, evolving our role from mere transportation to verifying and proposing changes in the work itself. Leveraging our past achievements, we are open to various consultations from across the country, even for projects that have been declined elsewhere, maintaining a challenging attitude without being constrained by fixed ideas. We aim to provide flexible proposals tailored to our customers, understanding both the advantages and disadvantages of using "robots at times and no robots at other times," based on our proven track record. In 2022, to tackle new jigs that had been abandoned due to the limitations of handling multiple products and weight restrictions in traditional metal processing, we introduced a 3D printer.