Consultation for assembly jigs such as O-rings and gaskets, as well as device integration.
During assembly consultations, there are inquiries about difficulties in assembling rubber components such as O-rings. Since the products that operators handle vary greatly in length and thickness, the situations leading to defects, such as peeling, are also complex. In such cases, while the operators perform the tasks, the aim is to improve quality through simplification of the work, which may involve the creation of jigs and the complete automation of processes from supply to post-assembly discharge, depending on the objectives. This time, there were cases that other companies declined, and the difficulty level was high, but with the intention of moving towards automation with robots, we decided to gradually start with the development of compatible claws for the robots. We cannot display the products, so we have included images for reference. We aim for various approaches. Please feel free to consult or inquire.
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basic information
Introduction of results Resolution of issues commonly faced by operators, such as misalignment, and successful improvement of takt time.
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Applications/Examples of results
Various product manufacturers We will develop concepts based on various considerations, aiming for cost reduction and quality improvement. Please feel free to consult with us.
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Company information
We are a manufacturer specializing in the design and production of dedicated machines, including press-fitting and testing/measuring devices, as well as robots. Regarding press-fitting, we have developed our own testing equipment that can propose numerical values such as load even in the prototype stage, and we accept various consultations that include issues related to specifications and design. With the aim of solving "customer challenges and concerns," we have seen a demand for automation in press-fitting machines and inspection devices in recent years. For example: - Equipment that includes loading and unloading (packaging) for press-fitting devices - Inspection of products from all directions (automation of visual inspection) To respond more precisely to these needs, we have introduced robots in-house, evolving our role from mere transportation to verifying and proposing changes in the work itself. Leveraging our past achievements, we are open to various consultations from across the country, even for projects that have been declined elsewhere, maintaining a challenging attitude without being constrained by fixed ideas. We aim to provide flexible proposals tailored to our customers, understanding both the advantages and disadvantages of using "robots at times and no robots at other times," based on our proven track record. In 2022, to tackle new jigs that had been abandoned due to the limitations of handling multiple products and weight restrictions in traditional metal processing, we introduced a 3D printer.