It is a simple task, but the ability to correspond continuously in real time is also a benefit of automation.
When considering where to start with automation consultations, one option is to begin with simple work processes. In a process where workers attach two caps to products coming from a conveyor, the repetitive nature of the task made continuous work difficult, and there were concerns about the physical strain on the workers due to the same movements, which led to the consultation. Since there were multiple products, we conducted a product and process analysis and addressed the issue with one robot (a SCARA robot). (We also made adjustments on the clamping side to accommodate product variations.) We cannot display the products, so we are providing an image for reference. We aim for various approaches. Please feel free to consult or inquire.
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basic information
Implementation results By reducing two operators to one robot, we achieved: - Continuous operation - Space-saving and more.
Price range
P6
Delivery Time
Applications/Examples of results
Major product manufacturer We will develop concepts based on various considerations, aiming for cost reduction and quality improvement. Please feel free to consult with us.
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Company information
We are a manufacturer specializing in the design and production of dedicated machines, including press-fitting and testing/measuring devices, as well as robots. Regarding press-fitting, we have developed our own testing equipment that can propose numerical values such as load even in the prototype stage, and we accept various consultations that include issues related to specifications and design. With the aim of solving "customer challenges and concerns," we have seen a demand for automation in press-fitting machines and inspection devices in recent years. For example: - Equipment that includes loading and unloading (packaging) for press-fitting devices - Inspection of products from all directions (automation of visual inspection) To respond more precisely to these needs, we have introduced robots in-house, evolving our role from mere transportation to verifying and proposing changes in the work itself. Leveraging our past achievements, we are open to various consultations from across the country, even for projects that have been declined elsewhere, maintaining a challenging attitude without being constrained by fixed ideas. We aim to provide flexible proposals tailored to our customers, understanding both the advantages and disadvantages of using "robots at times and no robots at other times," based on our proven track record. In 2022, to tackle new jigs that had been abandoned due to the limitations of handling multiple products and weight restrictions in traditional metal processing, we introduced a 3D printer.