Manufacturing Technology of Ultrasonic Probes - Application of Measurement, Analysis, and Evaluation Techniques for Ultrasonic Propagation States -

Application technologies of <control, measurement, analysis, evaluation> using ultrasonic testers.

The Ultrasonic System Research Institute has developed a new ultrasonic characteristic evaluation technology using megahertz ultrasonic oscillation, based on the analysis results of ultrasonic data propagating on the surface of target objects. This method applies measurement and analysis technology for "sound pressure and vibration" controlled by ultrasonic probe oscillation. We provide consulting and evaluation technology explanations tailored to the development of ultrasonic probes suited to the target object's surface propagation vibration modes. This is an application of new ultrasonic oscillation control technology. By utilizing nonlinear phenomena related to megahertz ultrasonic propagation states that match the acoustic characteristics of the target object, it is possible to detect new features regarding the surface condition of the target object. In particular, it serves as a fundamental technology for surface inspection of substrate components and preliminary evaluation of precision cleaning parts, utilizing response characteristics derived from combinations of oscillation and reception, establishing new evaluation parameters for ultrasonic vibrations. By constructing and modifying a logical model based on the measurement, analysis, and evaluation of the dynamic characteristics of ultrasonic surface elastic wave propagation phenomena, we have enabled effective utilization tailored to the objectives (evaluation).

• Non-destructive testing
• Other measuring instruments
• others

Ultrasonic control technology based on the classification of nonlinear phenomena in which ultrasonic vibrations propagate.

The Ultrasonic System Research Institute has developed a classification method for the phenomenon of ultrasonic vibration propagation by analyzing measurement data of ultrasonic propagation states using bispectral analysis. The method developed in this instance estimates the linear and nonlinear resonance effects based on the dynamic characteristics (changes in nonlinear phenomena) of the main frequencies (power spectrum) related to the ultrasonic propagation state. From previous data analysis, we have been able to classify effective utilization methods into the following four types: 1: Linear type 2: Nonlinear type 3: Mixed type 4: Variable type There are numerous successful cases of device development and control settings based on each of the above types. This technology will be offered as a consulting service. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: The following tools will be used for analysis. Note: "R" is a free statistical processing language and environment.

• Other Software

Development and manufacturing technology of new ultrasonic propagation tools using iron plating technology - Iron plating treatment: Nippon Barrel Industry Co., Ltd.

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 900 MHz, utilizing the iron plating technology of Japan Barrel Industry Co., Ltd. We have developed new ultrasonic propagation tools (ultrasonic probes, etc.). This ultrasonic technology is available for consulting. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (analysis confirmation) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator Regarding usage, the key point is the setting of various parameters utilizing the characteristics of a discrete-value function generator through digital control. By using a nonlinear resonant ultrasonic oscillation probe, the control range of sound pressure levels due to resonance phenomena is greatly expanded, which is significantly different from conventional resonance phenomena. This allows for the optimization of control settings based on sound pressure measurement analysis, avoiding phenomena such as damage or destruction.

• Analysis and prediction system
• Other Software
• others

Original ultrasonic probe for megahertz ultrasonic sweep oscillation and pulse oscillation system.

The Ultrasonic System Research Institute (Location: Hachioji City, Tokyo) has developed ultrasonic oscillation control technology that enables the use of ultrasonic propagation states above 900 MHz with oscillation below 20 MHz by utilizing a function generator and an original ultrasonic oscillation probe in relation to ultrasonic cleaners. This is a new application technology for precision cleaning, processing, and stirring based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation to the target object can be controlled with an ultrasonic output of less than 20W, even in a 5000-liter water tank. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. Ultrasonic Probe: Outline Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmation of acoustic pressure data analysis) - Material: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator - Measurement Equipment: Example - Oscilloscope

• Non-destructive testing
• Scientific Calculation and Simulation Software
• others

We will disclose the manufacturing know-how of ultrasonic probes - applying feedback analysis technology, ultrasonic sound pressure data analysis technology.

The Ultrasonic System Research Institute manufactures and sells the "Ultrasonic Tester NA (Recommended Type)," which makes ultrasonic measurement and analysis easy. We provide manufacturing technology and data analysis evaluation technology, including know-how for this system. System Overview (Recommended System: Ultrasonic Tester NA) Contents: - One dedicated probe for measuring sound pressure of ultrasonic cleaners - One general-purpose ultrasonic measurement probe - One oscilloscope set - One set of analysis software, manuals, and various installation sets Features: - Measurement (analysis) frequency range: Specification from 0.1 Hz to 10 MHz - Ultrasonic oscillation: Specification from 1 Hz to 100 kHz - Capable of measuring surface vibrations - Continuous measurement for 24 hours - Simultaneous measurement of any two points - Measurement results displayed in graphs - Analysis software for time-series data included This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position, state, and elastic waves, detecting various acoustic performances.

• Water Treatment
• Measurement and analysis equipment leasing and rental
• others

Technology to control low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute has developed technology to manufacture ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 500 MHz, tailored to specific applications. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 200 MHz Oscillation Range: 1.0 kHz to 25 MHz Propagation Range: 0.5 kHz to over 900 MHz (confirmed through acoustic pressure data analysis) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., and through oscillation control, we achieve propagation states tailored to specific purposes regarding acoustic pressure levels, frequencies, and dynamic characteristics. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties of various materials, ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model.

• Water Treatment
• Other measuring instruments
• others

Regarding sound pressure measurement data, a classification and evaluation technique for ultrasonic propagation states using feedback solutions of time-series data—self-correlation and bispectrum.

The Ultrasonic System Research Institute has been manufacturing and selling measurement and analysis systems for ultrasonic vibrations since April 2012. The system allows for visual confirmation of the nonlinear phenomena of ultrasound (acoustic streaming) and cavitation effects through graphs, considering elastic wave propagation in the analysis of the measured data. To account for the "nonlinear phenomena" in the complex variations of ultrasonic usage conditions, we analyze the autocorrelation and bispectrum using autoregressive models of time series data to evaluate and apply these changes. We have realized numerous new utilization methods according to various purposes. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. - autcor: autocorrelation analysis function - bispec: bispectrum analysis function - mulmar: impulse response analysis function - mulnos: power contribution rate analysis function

• Non-destructive testing
• Vibration and Sound Level Meter
• Scientific Calculation and Simulation Software

Consulting support for the development of ultrasonic devices based on technology that controls surface acoustic waves through surface treatment of ultrasonic probe piezoelectric elements.

The Ultrasonic System Research Institute manufactures and sells ultrasonic systems utilizing the following original products: 1) Sound Pressure Measurement and Analysis System (Ultrasonic Tester) 2) Megahertz Ultrasonic Oscillation Control Probe 3) Ultrasonic Oscillation System (20 MHz type) Features of the Sound Pressure Measurement and Analysis System: Ultrasonic Tester 200 MHz type * Measurement (analysis) frequency range Specification: 0.01 Hz to 200 MHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours * Simultaneous measurement of any two points * Display of measurement results in graph form * Includes software for time-series data analysis Overview Specifications of the Ultrasonic Probe Measurement range: 0.01 Hz to 200 MHz Oscillation range: 0.5 kHz to 25 MHz Propagation range: 0.5 kHz to over 900 MHz (confirmed and evaluated through analysis) Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. Oscillation equipment example: Function generator Propagation Characteristics of the Ultrasonic Probe 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

• Non-destructive testing
• Other measuring instruments
• Other analytical equipment

A megahertz ultrasonic oscillation control probe that enables the utilization of ultrasonic propagation conditions from 1 to 900 MHz.

The Ultrasonic System Research Institute has developed a megahertz ultrasonic oscillation control probe that enables the utilization of ultrasonic propagation states from 1 to 900 MHz by combining it with a function generator for controlling ultrasonic propagation states. This is a new application technology based on measurement, analysis, and evaluation techniques of ultrasonic propagation states for precision cleaning, processing, stirring, and inspection. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is the technology for utilizing surface elastic waves on the surface of ultrasonic elements. By confirming the propagation characteristics of ultrasonic waves depending on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon. Note 1: Propagation characteristics of ultrasonic waves include nonlinear characteristics, response characteristics, fluctuation characteristics, and effects due to interactions.

• pump
• Other measuring instruments
• others

- Technology for controlling low-frequency resonance phenomena and high-frequency nonlinear phenomena based on sound pressure measurement analysis and evaluation.

The Ultrasonic System Research Institute manufactures and sells an "Oscillation System (20MHz)" that allows for easy control of megahertz ultrasonic oscillation. System Overview (Ultrasonic Oscillation System (20MHz)) Contents (20MHz Type) - Two ultrasonic oscillation probes - One set of function generator - One set of operation manual (USB memory) Features (20MHz Type) - Ultrasonic oscillation frequency Specification: 20kHz to 25MHz (or 24MHz) - Output range: 5mVp-p to 20Vp-p - Sampling rate: 200MSa/s (or 250MSa/s) This system utilizes commercially available function generators. We will propose a quoted price with a function generator set according to your needs. Standard Reference Example Oscillation System 20MHz starting from 80,000 yen November 2024: Development of megahertz flow-type ultrasonic technology November 2024: Development of ultrasonic sound pressure data analysis and evaluation technology December 2024: Development of nonlinear oscillation control technology for ultrasonic probes January 2025: Development of megahertz flow-type ultrasonic system

• Non-destructive testing
• Vibration and Sound Level Meter
• others

- Surface modification technology (stress relaxation and uniformity) through nonlinear oscillation control of original ultrasonic probes -

The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation state of ultrasound by utilizing measurement, analysis, and control technologies related to the propagation state of ultrasound as the acoustic characteristics of the target object. As a result, we have developed and advanced technology to efficiently alleviate residual stress on the surface of components. This technology for alleviating surface residual stress improves fatigue strength against metal fatigue and achieves uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasonic propagation state, we have developed control methods and tools that realize effective dynamic changes in the target object as stimuli that include nonlinear phenomena. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic characteristics, can be utilized and developed as a distinctive inherent operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.

• Other analytical equipment

Utilizing nonlinear phenomena related to megahertz ultrasonic propagation states.

The Ultrasonic System Research Institute has developed a new surface inspection technology using megahertz ultrasonic oscillation based on its track record of analyzing ultrasonic data propagating on the surface of target objects. This method applies measurement and analysis technology for "sound pressure and vibration" controlled by ultrasonic probe oscillation. We provide consulting and evaluation technology explanations tailored to the development of ultrasonic probes that match the target object's surface vibration modes. This is an application of new ultrasonic oscillation control technology. By utilizing nonlinear phenomena related to megahertz ultrasonic propagation states that correspond to the acoustic characteristics of the target object, it is possible to detect new features regarding the surface condition of the target object. In particular, it serves as a fundamental technology for surface inspection of substrate components and preliminary evaluation of precision cleaning parts, utilizing response characteristics derived from combinations of oscillation and reception, establishing new evaluation parameters for ultrasonic vibration. By constructing and modifying a logical model based on measurements, analyses, and evaluations of the dynamic characteristics of ultrasonic surface elastic wave propagation phenomena, we have enabled effective use tailored to the objectives (evaluation).

• Analysis and prediction system
• Other measuring instruments
• Scientific Calculation and Simulation Software

Are you making progress on measures for the "2024 Problem"? The management of drivers' working hours is becoming stricter, and in the logistics field, reducing "waiting time for loading" has become an urgent issue. To address this challenge, our company, Hotron, proposes the "Vehicle Detection Ultrasonic Sensor 'HM-UX2'," which instantly grasps the availability of loading bays. The 'HM-UX2' contributes to the resolution of waiting times by accurately understanding the availability status, reducing unnecessary waiting and queuing, and shortening waiting times, thereby alleviating the burden on drivers! By replacing the "eyes" of your loading bay management with this high-precision sensor, why not start taking measures against the "2024 Problem"? Take a look at the product features: "Can it accurately detect availability?" "Can we really use it in our company?" "I just want to know the cost, even if it's an estimate." If you have any questions or requests, please feel free to consult us first.

We sincerely apologize for the inconvenience, but we will be closed for summer vacation during the following period. Closure period: August 9 (Saturday) to August 17 (Sunday), 2025 Inquiries received during this period will be addressed sequentially starting from August 18 (Monday). We appreciate your understanding and cooperation.

Thank you very much for visiting our booth at the "High-Performance Materials Week [Osaka] 13th High-Performance Plastics Exhibition." Thanks to you, we had many visitors and were able to conclude the event successfully. In addition to the "PPLB-445" displayed on the day, we have a variety of products available. For those who were unable to measure samples at the venue, we offer a trial measurement service. Furthermore, for those who would like to know more about our products and services, we also accept online meetings. We welcome inquiries from those who attended as well as those who could not make it this time due to scheduling conflicts. Please feel free to contact us.

Aioi System is pleased to announce the release of the low-power wireless display "NW2991-JP," which achieves long battery life. This product supports 920MHz band wireless communication and can be operated in conjunction with wired displays. It can be easily integrated into existing systems by simply adding a master unit. With a high-speed response time of under one second and a variety of display functions for text and barcodes, it supports a wide range of applications. ▼ For more details, please see the press release linked below ▼ ■ Main Features - Maintenance-free design with a battery life of one year (low power consumption) - Compatible with mixed operation with wired displays - High-speed response (under one second) and diverse display formats - Stable communication in the 920MHz band ■ You can see the actual product at the exhibition This product will be displayed at the TOPPAN booth during the International Logistics Comprehensive Exhibition 2025, 4th INNOVATION EXPO. We invite you to visit the venue, see the actual product, and experience its performance. Dates: September 10 (Wed) - 12 (Fri), 2025 Venue: Tokyo Big Sight (Halls 4-8) Booth No: 5-907 (TOPPAN booth) Exhibition official website ▶ linked below We sincerely look forward to your visit.

Thank you very much for visiting our booth at the "Monozukuri World (Measurement, Inspection, and Sensor Exhibition) 2025." Thanks to you, we had many visitors, and the event concluded successfully. In addition to the "PPLB-445" showcased on the day, we have a variety of products available. For those who were unable to conduct sample measurements at the venue, we offer a trial measurement service. Furthermore, for those who would like to learn more about our products and services, we also accept online meetings. We welcome inquiries from those who attended, as well as those who were unable to come this time due to scheduling conflicts. Please feel free to reach out to us.