Original ultrasonic probe for megahertz ultrasonic sweep oscillation and pulse oscillation system.
The Ultrasonic System Research Institute (Location: Hachioji City, Tokyo) has developed ultrasonic oscillation control technology that enables the use of ultrasonic propagation states above 900 MHz with oscillation below 20 MHz by utilizing a function generator and an original ultrasonic oscillation probe in relation to ultrasonic cleaners. This is a new application technology for precision cleaning, processing, and stirring based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation to the target object can be controlled with an ultrasonic output of less than 20W, even in a 5000-liter water tank. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. Ultrasonic Probe: Outline Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmation of acoustic pressure data analysis) - Material: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator - Measurement Equipment: Example - Oscilloscope
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basic information
The key point is the appropriate use of the tank, target object, and tooling. By confirming the ultrasonic propagation characteristics based on the conditions of the target object, it is important to optimize the oscillation conditions of megahertz ultrasound as an original nonlinear resonance phenomenon (Note 1). Note 1: Original Nonlinear Resonance Phenomenon This phenomenon occurs when the generation of harmonics due to original oscillation control is realized at high amplitudes through resonance phenomena, resulting in ultrasonic vibration resonance. It is believed that this can be applied in various fields, and proposals are being implemented in various consulting services. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: The following tools are used for analysis: Note: OML (Open Market License) Note: TIMSAC (TIMe Series Analysis and Control program) Note: "R" is a free statistical processing language and environment autcor: Autocorrelation analysis function bispec: Bispectrum analysis function
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Applications/Examples of results
Specific Examples 1) Preventing the degradation of machining oil by ultrasonic irradiation at night. 2) Improving quality through ultrasonic irradiation on NC machines. 3) Ultrasonic irradiation on shelves storing metal and resin parts (surface modification). 4) Improving fluidity and uniformity of concentration in plating solutions, cleaning solutions, solvents, etc., through ultrasonic irradiation. 5) Improving welding quality by ultrasonic irradiation on welding machines. 6) Relieving surface residual stress through ultrasonic irradiation on brazing and bending machines. 7) Improving cleaning levels with ultrasonic irradiation on ultrasonic cleaning machines. 8) Preventing aging-related deterioration concerning vibrations through ultrasonic irradiation on various machine tools. 9) Preventing internal adhesion in pipes and tubing through ultrasonic irradiation. 10) Enhancing internal fluidity and cleaning through ultrasonic irradiation on pipelines. 11) Stabilizing rotation through ultrasonic irradiation on rotating devices. 12) Improving aluminum fluidity at high temperatures, uniformity of temperature changes (uniformity of surface residual stress), and surface quality through ultrasonic irradiation on aluminum die-casting equipment. 13) Achieving uniformity of temperature changes (uniformity of surface residual stress) through ultrasonic irradiation on high-temperature systems such as casting and forging. ......
Detailed information
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Technology to add megahertz ultrasound to ultrasonic cleaners.
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Technology to add megahertz ultrasound to ultrasonic cleaners.
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Technology to add megahertz ultrasound to ultrasonic cleaners.
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Technology to add megahertz ultrasound to ultrasonic cleaners.
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Technology for adding megahertz ultrasonic waves to ultrasonic cleaners.
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Technology for adding megahertz ultrasound to ultrasonic cleaners.
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Technology for adding megahertz ultrasound to ultrasonic cleaners.
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Technology to add megahertz ultrasonic waves to ultrasonic cleaners.
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Technology for adding megahertz ultrasonic waves to ultrasonic cleaners.
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.