- Surface modification technology (stress relaxation and uniformity) through nonlinear oscillation control of original ultrasonic probes -
The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation state of ultrasound by utilizing measurement, analysis, and control technologies related to the propagation state of ultrasound as the acoustic characteristics of the target object. As a result, we have developed and advanced technology to efficiently alleviate residual stress on the surface of components. This technology for alleviating surface residual stress improves fatigue strength against metal fatigue and achieves uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasonic propagation state, we have developed control methods and tools that realize effective dynamic changes in the target object as stimuli that include nonlinear phenomena. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic characteristics, can be utilized and developed as a distinctive inherent operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.
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basic information
For a stable control state of ultrasonic waves, the original product: controls the oscillation of megahertz ultrasonic waves (1-20 MHz) using a megahertz ultrasonic oscillation control probe. The method of controlling the sound pressure level is set and controlled to an effective dynamic state by controlling the original nonlinear resonance phenomenon (Note 1) of liquid circulation and megahertz ultrasonic waves. Note 1: Original Nonlinear Resonance Phenomenon The resonance phenomenon that occurs due to the realization of high amplitude of harmonics generated by original oscillation control, resulting in ultrasonic vibration resonance. <<Consulting Services>> Utilizing megahertz ultrasonic oscillation control technology, we provide consulting services for surface treatment (acoustic flow control) covering the following items: 1: Explanation of principles 2: Description of specific devices (design and manufacturing if necessary) 3: Explanation of operation methods and work know-how 4: Explanation of new ultrasonic utilization technologies Achievements and Examples: 1: Surface modification of ultrasonic tanks 2: Surface modification of ultrasonic transducers 3: Ultrasonic plating treatment 4: Ultrasonic processing and welding 5: Surface modification of various components
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Applications/Examples of results
2008. 8 Established the Ultrasonic System Research Institute ... 2012. 1 Started manufacturing and selling ultrasonic measurement and analysis systems (Ultrasonic Tester NA) ... 2024. 4 Developed optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Developed optimization technology related to the combination of sound and ultrasound 2024. 6 Developed optimization and evaluation technology concerning tanks, ultrasound, and liquid circulation 2024. 7 Developed an ultrasonic probe using components with iron plating on polyimide film 2024. 8 Developed a "megahertz ultrasonic control" method applying Shannon's juggling theorem 2024. 9 Developed acoustic flow control technology using a portable ultrasonic cleaner 2024. 10 Developed "vibration technology" utilizing megahertz ultrasound 2024. 10 Developed an ultrasonic oscillation control probe using a stainless steel vacuum double-structure container 2024. 11 Developed megahertz flow-type ultrasound (underwater shower) technology 2024. 11 Developed ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics 2024. 12 Developed nonlinear oscillation control technology for ultrasonic probes 2024. 12 Developed surface inspection technology based on ultrasonic propagation conditions
Detailed information
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Surface modification technology using surface elastic waves of ultrasonic probes.
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Surface modification technology using surface elastic waves of ultrasonic probes.
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Surface modification technology using surface elastic waves of ultrasonic probes.
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Surface modification technology using surface elastic waves of ultrasonic probes.
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Surface modification technology using surface acoustic waves of ultrasound.
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Surface modification technology using surface elastic waves of ultrasonic probes.
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Surface modification technology utilizing surface elastic waves of ultrasonic probes.
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Surface modification technology utilizing ultrasonic surface elastic waves.
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Surface modification technology using surface elastic waves of ultrasonic probes.
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.