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  6. Surface inspection technology using oscillation control of ultrasonic probes.

Surface inspection technology using oscillation control of ultrasonic probes.

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last updated:Dec 17, 2024

超音波システム研究所
超音波システム研究所
  • Official site

Utilizing nonlinear phenomena related to megahertz ultrasonic propagation states.

The Ultrasonic System Research Institute has developed a new surface inspection technology using megahertz ultrasonic oscillation based on its track record of analyzing ultrasonic data propagating on the surface of target objects. This method applies measurement and analysis technology for "sound pressure and vibration" controlled by ultrasonic probe oscillation. We provide consulting and evaluation technology explanations tailored to the development of ultrasonic probes that match the target object's surface vibration modes. This is an application of new ultrasonic oscillation control technology. By utilizing nonlinear phenomena related to megahertz ultrasonic propagation states that correspond to the acoustic characteristics of the target object, it is possible to detect new features regarding the surface condition of the target object. In particular, it serves as a fundamental technology for surface inspection of substrate components and preliminary evaluation of precision cleaning parts, utilizing response characteristics derived from combinations of oscillation and reception, establishing new evaluation parameters for ultrasonic vibration. By constructing and modifying a logical model based on measurements, analyses, and evaluations of the dynamic characteristics of ultrasonic surface elastic wave propagation phenomena, we have enabled effective use tailored to the objectives (evaluation).

    Analysis and prediction systemOther measuring instrumentsScientific Calculation and Simulation Software
IMG_4558.jpg

Surface inspection technology using oscillation control of ultrasonic probes.

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  • Related Link - http://ultrasonic-labo.com/?p=17135

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About Ultrasonic Transmission and Reception To detect the characteristics of the object being propagated, we measure, analyze, and evaluate based on the following combinations corresponding to the vibration characteristics of the object as a standard. <Standard Measurement> Transmission: Ultrasonic Probe, Oscillating Type (Resonant/Nonlinear Type) Reception 1: Ultrasonic Probe, Measurement Type (Resonant Type) Reception 2: Ultrasonic Probe, Measurement Type (Nonlinear Type) Reference: Types of Ultrasonic Probes 1) Ultrasonic Probe, Oscillating Type (Resonant Type) 2) Ultrasonic Probe, Oscillating Type (Nonlinear Type) 3) Ultrasonic Probe, Measurement Type (Resonant Type) 4) Ultrasonic Probe, Measurement Type (Nonlinear Type) 5) Ultrasonic Probe, Oscillating Type (Resonant/Nonlinear Type) Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 200 MHz Oscillation Range: 0.5 kHz to 25 MHz Propagation Range: 0.5 kHz to over 750 MHz Materials: Stainless Steel, LCP Resin, Silicon, Teflon... Oscillation Equipment: Example - Function Generator By controlling the oscillation according to the evaluation parameters of the acoustic characteristics of the inspection equipment, object, and fixtures, we detect the surface condition from effective transmission and reception data.

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Applications/Examples of results

2008. 8 Establishment of the Ultrasonic System Research Institute ... 2012. 1 Start of manufacturing and sales of ultrasonic measurement and analysis system (Ultrasonic Tester NA) ... 2024. 2 Development of surface treatment technology using megahertz ultrasound 2024. 4 Development of optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Development of optimization technology related to the combination of sound and ultrasound 2024. 6 Development of optimization and evaluation technology concerning water tanks, ultrasound, and liquid circulation 2024. 7 Development of an ultrasonic probe using components with iron plating on polyimide film 2024. 8 Development of a "megahertz ultrasound control" method applying Shannon's juggling theorem 2024. 9 Development of acoustic flow control technology using a portable ultrasonic cleaner 2024. 10 Development of "vibration technology" utilizing megahertz ultrasound 2024. 10 Development of an ultrasonic oscillation control probe using a stainless steel vacuum double-structure container 2024. 11 Development of megahertz flow-type ultrasonic technology 2024. 11 Development of ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics 2024. 12 Development of nonlinear oscillation control technology for ultrasonic probes

Detailed information

  • IMG_9446.jpg

    Surface inspection technology using oscillation control of ultrasonic probes.

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    Surface inspection technology using oscillation control of ultrasonic probes.

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    Surface inspection technology using oscillation control of ultrasonic probes.

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    Surface inspection technology using oscillation control of ultrasonic probes.

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    Surface inspection technology using oscillation control of ultrasonic probes.

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    Surface inspection technology using oscillation control of ultrasonic probes.

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    Surface inspection technology using oscillation control of ultrasonic probes.

  • IMG_7960b.jpg

    Surface inspection technology using oscillation control of ultrasonic probes.

  • IMG_0246.jpg

    Surface inspection technology using oscillation control of ultrasonic probes.

catalog(16)

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Ultrasonic sound pressure data analysis technology (feedback analysis technology using multivariate autoregressive models)

Ultrasonic sound pressure data analysis technology (feedback analysis technology using multivariate autoregressive models)

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Ultrasonic probe-based component inspection technology (application of nonlinear analysis techniques for sound pressure data)

Ultrasonic probe-based component inspection technology (application of nonlinear analysis techniques for sound pressure data)

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Development and manufacturing technology for new ultrasonic propagation tools utilizing plating technology (Nihon Barrel Industry Co., Ltd.) - Ver2

Development and manufacturing technology for new ultrasonic propagation tools utilizing plating technology (Nihon Barrel Industry Co., Ltd.) - Ver2

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Optimization and evaluation technology related to water tanks, ultrasound, and liquid circulation.

Optimization and evaluation technology related to water tanks, ultrasound, and liquid circulation.

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Ultrasonic Technology Utilizing Statistical Thinking - Ver2

Ultrasonic Technology Utilizing Statistical Thinking - Ver2

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Statistical Mathematics of Ultrasonic Data (Analysis using the free statistical processing language and environment "R")

Statistical Mathematics of Ultrasonic Data (Analysis using the free statistical processing language and environment "R")

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Technology for controlling two types of ultrasonic probes from a single oscillation channel - Ver3

Technology for controlling two types of ultrasonic probes from a single oscillation channel - Ver3

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Surface Inspection Technology Using Oscillation Control of Ultrasonic Probes - Ver4

Surface Inspection Technology Using Oscillation Control of Ultrasonic Probes - Ver4

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Ultrasonic oscillation control at megahertz and optimization technology of surface acoustic waves based on the classification of ultrasonic propagation phenomena.

Ultrasonic oscillation control at megahertz and optimization technology of surface acoustic waves based on the classification of ultrasonic propagation phenomena.

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Ultrasonic Oscillation System (20 MHz) Catalog

Ultrasonic Oscillation System (20 MHz) Catalog

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Technology for Evaluating the Dynamic Characteristics of Original Ultrasonic Probes - Ver2

Technology for Evaluating the Dynamic Characteristics of Original Ultrasonic Probes - Ver2

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Ultrasonic Cleaning Technology Based on Acoustic Characteristic Testing - Ver2

Ultrasonic Cleaning Technology Based on Acoustic Characteristic Testing - Ver2

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Surface inspection technology utilizing the nonlinear characteristics of ultrasound - Ver2

Surface inspection technology utilizing the nonlinear characteristics of ultrasound - Ver2

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Online Seminar Text: Fundamentals of Ultrasonic Cleaning Technology and Troubleshooting

Online Seminar Text: Fundamentals of Ultrasonic Cleaning Technology and Troubleshooting

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Ultrasonic cleaning device utilizing fine bubbles (microbubbles) - Dynamic control of acoustic flow -

Ultrasonic cleaning device utilizing fine bubbles (microbubbles) - Dynamic control of acoustic flow -

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Ultrasonic oscillation control technology in megahertz using ultrasonic cleaners.

Ultrasonic oscillation control technology in megahertz using ultrasonic cleaners.

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News about this product(25)

Ultrasound probe

Manufacturing Technology of Ultrasonic Probes - Application of Measurement, Analysis, and Evaluation Techniques for Ultrasonic Propagation States -

  • Company news

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that takes into account the acoustic characteristics related to the propagation state of ultrasound, based on the utilization results of our original product: the ultrasonic tester, for parts inspection and precision cleaning. This is a new technology related to the development of ultrasonic probes. It allows for the use of ultrasound (propagation state) tailored to measurement, oscillation, and control. In particular, there is an increasing number of new utilization results of ultrasonic vibrations for parts inspection and precision cleaning of small components, utilizing the response characteristics derived from the combination of oscillation and reception. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. Oscillation Equipment Example: Function Generator We offer "Ultrasonic Consulting" regarding the above technology. If you are interested in more details, please contact the Ultrasonic System Research Institute via email. Ultrasonic Propagation Characteristics Detection of Vibration Modes Detection of Nonlinear Phenomena Detection of Response Characteristics Detection of Interactions

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Ultrasound system 1MHz type

Utilization technology of the ultrasonic system 1MHz type (sound pressure measurement analysis, oscillation control)

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The Ultrasonic System Research Institute has published a method for applying the "Ultrasonic Oscillation System (1 MHz)" that allows for easy control of ultrasonic oscillation through timer control. Specific examples: 1) Preventing degradation of machining oil by irradiating it with ultrasound at night. 2) Improving quality through ultrasonic irradiation on NC machines. 3) Ultrasonic irradiation on shelves storing metal and resin parts (surface modification). 4) Improving fluidity and uniformity of concentration by irradiating plating solutions, cleaning solutions, solvents, etc. with ultrasound. ... 19) Others: 1: Combined use with various vibrations (e.g., motors, etc.). 2: Maintenance through ultrasonic irradiation during holidays (2-3 hours). 3: Aging treatment through ultrasonic irradiation. ... ... Combined use with fine bubbles. Control of combined oscillation of multiple ultrasounds. Use of ultrasonic propagation tools. It is important to set parameters based on sound pressure measurement analysis of the vibration state of various equipment. Based on that, we will perform ultrasonic oscillation control settings to effectively utilize resonance phenomena and nonlinear phenomena. If you are interested, please contact us via email.

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Surface Treatment Technology - Relaxation and Uniformization of Surface Residual Stress -

Ultrasound, Fine Bubbles, and Surface Elastic Waves - Surface Treatment Technology -

  • Company news

The Ultrasonic System Research Institute has developed (and published) technology to control the propagation phenomena of megahertz ultrasonic waves using ultrasound and fine bubbles/microbubbles and surface elastic waves. By optimizing the acoustic properties of surface elastic waves (in resin, steel, stainless steel, glass, ceramics, etc.) for the technology that alleviates surface residual stress using ultrasound and fine bubbles/microbubbles, we have developed methods for utilizing ultrasound tailored to specific purposes. In particular, there has been an increase in achievements related to ultrasonic cleaning, plating treatment, and the homogenization effect of liquids. Ultrasonic Probe: Outline Specifications Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment Example: Function Generator Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Cavitation and acoustic flow

Cavitation and acoustic flow of ultrasonic phenomena

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- Experimental and Research Cycle of Abstract Algebra Models and Ultrasonic Phenomena - Basic Information The Ultrasonic System Research Institute has developed ultrasonic <dynamic control> technology that optimizes the interaction of ultrasonic vibrations based on various analysis results of ultrasonic propagation states using an original ultrasonic system (sound pressure measurement analysis and oscillation control). Note: Control of resonance phenomena (low harmonics) and nonlinear phenomena (high harmonics) is achieved by setting oscillation control conditions based on a logical model. Compared to previous control technologies, this technique establishes and implements optimal control states tailored to the purposes of ultrasonic applications (cleaning, stirring, processing, etc.) through new measurement and evaluation parameters concerning the entire propagation path of ultrasonic vibrations, including various propagation tools. This is a method and technology that can be applied immediately in practical applications and is proposed and addressed as consulting (with increasing achievements in precision cleaning and stirring at the nano level). Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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