Manufacturing technology for ultrasonic probes (oscillating type, measuring type, resonant type, nonlinear type)
Technology to control low-frequency resonance phenomena and high-frequency nonlinear phenomena.
The Ultrasonic System Research Institute has developed technology to manufacture ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 500 MHz, tailored to specific applications. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 200 MHz Oscillation Range: 1.0 kHz to 25 MHz Propagation Range: 0.5 kHz to over 900 MHz (confirmed through acoustic pressure data analysis) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., and through oscillation control, we achieve propagation states tailored to specific purposes regarding acoustic pressure levels, frequencies, and dynamic characteristics. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties of various materials, ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model.
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basic information
The key point is the technology for utilizing surface elastic waves on the surface of ultrasonic elements. Depending on the conditions of the target object, it is important to confirm the propagation characteristics of ultrasonic waves (Note 1) in order to address the original nonlinear resonance phenomenon (Notes 2 and 3). Note 1: Propagation characteristics of ultrasonic waves - Nonlinear characteristics - Response characteristics - Fluctuation characteristics - Effects due to interactions Note 2: Original nonlinear resonance phenomenon - The generation of harmonics caused by original oscillation control, realized at high amplitudes through resonance phenomena, resulting in ultrasonic vibration resonance phenomena. Note 3: Transient ultrasonic stress waves - Confirmation of dynamic excitation and response characteristics in a changing system. - Verification of attenuation characteristics and changes in interactions over time. - Analytical evaluation of transient ultrasonic stress waves based on the above. Note 4: Fundamentals of dynamic control - Oscillation control is achieved through a combination of sweep oscillation and pulse oscillation, allowing for dynamic changes in sound pressure levels and frequency ranges tailored to the intended purpose. As a result, the ultrasonic probe will fall into one of the following four types: - Oscillation type (resonance type, nonlinear type) - Measurement type (resonance type, nonlinear type)
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Applications/Examples of results
<<Patent Application>> Publication No. 2021-125866 Ultrasonic Control (Ultrasonic Oscillation Control Probe) Publication No. 2021-159990 Ultrasonic Welding Publication No. 2021-161532 Ultrasonic Plating Publication No. 2021-171909 Ultrasonic Processing Publication No. 2021-175568 Flow-Type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Publication No. 2021-125866. This technology is available for consulting services. If you are interested, please contact us via email. ... 2024. 8 Developed a "Megahertz Ultrasonic Control" method applying Shannon's Juggling Theorem 2024. 9 Developed acoustic flow control technology using a portable ultrasonic cleaner 2024. 10 Developed "Vibration Technology" utilizing megahertz ultrasonic waves 2024. 10 Developed an ultrasonic oscillation control probe using a stainless steel vacuum double-structure container 2024. 11 Developed megahertz flow-type ultrasonic (underwater shower) technology 2024. 11 Developed ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics
Detailed information
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Ultrasonic shower
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Ultrasound system
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Deaeration fine bubble generation liquid circulation device
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Surface treatment using ultrasound and fine bubbles.
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Ultrasonic Control Model
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Ultrasonic oscillation control probe
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Ultrasonic oscillation control probe
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Ultrasonic oscillation system
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Ultrasonic Oscillation Control System
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.