エステック21 List of Products and Services

Our high-performance heat-insulating sheet cuts almost all radiant heat. The high-performance heat-insulating mat SP-AL8s is a composite of a heat-insulating sheet and insulation material. When applied in high-temperature facilities, it prevents heat from escaping from the furnace walls, allowing for "reduction of input energy," and it also lowers the perceived temperature in the workplace, contributing to "heat stroke prevention and heat stress measures." 【Features】 Heat insulation + thermal insulation effect (glass mat heat resistance 750℃), thermal conductivity λ=0.033W/mK *For more details, please refer to the PDF document or feel free to contact us.

• others

Our high-performance heat-insulating sheet cuts almost all radiant heat. The general-purpose non-combustible high-performance heat-insulating sheet SP-PRO has obtained non-combustibility certification from the Ministry of Land, Infrastructure, Transport and Tourism. When used in buildings, it makes "summer extremely cool and comfortable" and "winter warm as it retains indoor heat." When applied to high-temperature facilities, it prevents heat from escaping from furnace walls, allowing for "reduction in input energy," and lowers the perceived temperature in the workplace, contributing to "heat stroke prevention and heat stress measures." With special surface treatment, it is resistant to acids, alkalis, and electrical corrosion, making it suitable for various materials. 【Features】 ■ High heat insulation effect ■ Lightweight and ultra-thin yet high strength ■ Easy to install with scissors or a cutter ■ Special surface treatment (corrosion protection) *For more details, please refer to the PDF document or feel free to contact us.

• others

There was a challenge to reduce the heat loss from the hot water tank (1.7m³) and achieve energy savings. To address this, we applied thermal insulation sheets (SP-FN) to the outer iron skin of the hot water tank. The temperature drop was reduced by one-third, and the amount of steam required for heating was cut by 60%. Additionally, we received feedback from the customer stating, "Since the energy-saving effect of the thermal insulation sheets has been proven, we would like to expand this to other equipment. We are also starting to consider applying it to the building roof." [Case Study] ■ Challenges to be addressed - Reduce heat loss from the hot water tank (1.7m³) and achieve energy savings. *For more details, please refer to the PDF document or feel free to contact us.

• Heat shielding sheet
• Heat insulation and heat shielding methods

There was a challenge to implement heat countermeasures to reduce the burden on workers from the summer heat. Therefore, we installed high-performance aluminum heat-reflective sheets under the Galvalume steel roof to prevent radiant heat from the sun from entering the interior. As a result, the installation method of sandwiching without adhesive led to a beautiful finish. Additionally, the area under the installed roof reflected the light from fluorescent lamps, brightening the interior. [Case Study] ■ Challenges to be addressed - We want to implement heat countermeasures to reduce the burden on workers from the summer heat. *For more details, please refer to the PDF document or feel free to contact us.

• Heat shielding sheet
• Heat insulation and heat shielding methods

There was a challenge regarding the operation boxes and cables around the boiler being damaged by radiant heat from the boiler, and we wanted to implement thermal protection measures. Therefore, we applied heat insulation sheets to the operation boxes and cables. We received feedback from the customer stating, "There was an unexpected gas leak that caused high temperatures, but the areas where the heat insulation sheets were applied were well protected. We will proceed with full application in the targeted areas and expand to similar locations." 【Case Study】 ■ Issues to be resolved - Operation boxes and cables around the boiler are damaged by radiant heat from the boiler. - We want to implement thermal protection measures. *For more details, please refer to the PDF document or feel free to contact us.

• Heat shielding sheet
• Heat insulation and heat shielding methods

During the handling of large iron products at 600℃, there was a challenge of nearby equipment failing due to the radiant heat, and we wanted to protect the equipment from this radiant heat. Therefore, we applied a heat shield sheet 2 meters away from the 600℃ iron product. As a result, it was demonstrated that a high-performance heat shield sheet with a heat resistance of 90℃ could prevent radiant heat from the large iron product at 600℃, protecting control devices and other equipment with a heat resistance of 45℃. [Case Study] ■ Challenges to be addressed - During the handling of large iron products at 600℃, nearby equipment fails due to the radiant heat, so we want to protect the equipment from this radiant heat. *For more details, please refer to the PDF document or feel free to contact us.

• Heat shielding sheet
• Heat insulation and heat shielding methods

In molding machines and extruders for rubber and resin, as well as in rubber vulcanization equipment, heating is done using electricity or gas. Many factories are utilizing thermal insulation sheets for heat prevention measures and energy conservation, as well as CO2 reduction. There are various structures, and our company offers high cost-performance proposals tailored to their shapes and actual usage. Additionally, in response to rising energy prices and the need for enhanced CO2 reduction, we have been receiving more requests for reducing heat loss from piping and other sources. In indoor facilities, when the surface temperature is 70°C, using thermal insulation sheets can nearly halve the heat loss from the surface. Furthermore, using thermal insulation mats allows for both heat insulation and enhanced thermal insulation simultaneously, resulting in even greater effects. Both options are significantly easier to install compared to conventional insulation materials. You can choose from a rich lineup that suits your needs. *For more details, please refer to the PDF materials or feel free to contact us.*

• Heat shielding sheet
• Heat insulation and heat shielding methods

We would like to introduce the case studies of challenges and factory improvements that our company has undertaken. There was a problem: "We want to strengthen the management of the operating oil for dozens of machining centers and reduce troubles." Therefore, since the oil levels in each machining center were low and the individual installation of filtration devices was not cost-effective, we used one industrial oil high-performance filtration device, Miracle Boy, to circulate among multiple machining centers. Additionally, we conducted demonstration tests by inserting the IN and OUT hoses of the Miracle Boy SRC-411-12V into two sample oil containers and performing batch filtration processing. As a result, it was confirmed that the oil could be filtered to a level comparable to new oil, and the correlation between standard analysis and simple analysis was also verified. [Challenges to be addressed] ■ We want to strengthen the management of the operating oil for dozens of machining centers and reduce troubles (such as hydraulic equipment failures and cylinder operation issues). *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study on the improvement of cleanliness for high-viscosity oil (gear oil) that we conducted. Due to the high viscosity of the gear oil, it could not be filtered by several filtration machines we tried. Therefore, we installed a high-performance filtration system for industrial oils. As a result, although it is high-viscosity oil, it operated without any issues, and within about a month, more than 90% of the contaminating particles were removed, leading to improved cleanliness. We received feedback from customers stating, "The troublesome oil change work is no longer necessary." 【Case Study】 ■Challenge - Due to the high viscosity of the gear oil (kinematic viscosity [40°C] 460), it could not be filtered by several filtration machines we tried. ■Results - Cleanliness improved with more than 90% of contaminating particles removed within about a month. - Operated without issues despite being high-viscosity oil. *For more details, please refer to the PDF document or feel free to contact us.

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"We wanted to eliminate the costs of oil purchases, waste oil disposal, and the hassle of replacements." "Before changing the oil, the cleaning time increases due to the dirt in the cleaning oil." There were such challenges. Therefore, we installed a high-performance filtration system for industrial oils that our company handles. As a result, we received feedback from customers such as, "The oil is kept clean by installing the filtration system," and "The element replacement of the filtration system, which is done once a year, takes about 10 minutes, making the replacement work easy to complete." 【Challenges to be addressed】 - We wash the metal shavings attached to the product with cleaning oil before shipment, but as it gradually gets dirty, oil replacement becomes necessary. - We want to eliminate the costs of oil purchases, waste oil disposal, and the hassle of replacements. - Before changing the oil, the cleaning time increases due to the dirt in the cleaning oil. - There is a possibility that metal shavings may remain on the product, which is a concern for quality control. *For more details, please refer to the PDF document or feel free to contact us.

• others

We would like to introduce a case study on the improvement of insulation resistance decline in transformers (insulating oil) that we conducted. Due to moisture intrusion from the air breather and the generation of oxides caused by contact with high-temperature areas, the insulation resistance value decreased, necessitating regular replacement. To address this, we introduced a high-performance filtration system for industrial oil. By removing moisture and generated oxides, we were able to prevent and recover the decline in insulation resistance. Additionally, we received feedback from our customer stating, "The insulation resistance has increased by about three times, and we are satisfied." [Case Study] ■ Issue - Regular replacement is necessary due to the decline in insulation resistance value caused by oxide generation. ■ Countermeasure - Removal of moisture and generated oxides using a high-performance filtration system for industrial oil. ■ Result - Prevention and recovery of the decline in insulation resistance. *For more details, please refer to the PDF document or feel free to contact us.

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At food manufacturer Company A, there was a plan to change the lubricant for screw compressors to H1 grade from a food safety perspective, but they hesitated due to the high cost. A plan was proposed to introduce a high-performance filtration system for industrial oils to save energy and reduce maintenance costs, and the type of oil was changed accordingly. As a result, we received feedback from customers stating, "Since oil replacement became unnecessary, we were able to reduce oil costs even while using the expensive H1 grade." In addition to this, there are also cases where cost reduction and the simultaneous reduction of food safety risks have been achieved. [Case Study] ■ Issues - There was a plan to change the lubricant for screw compressors to H1 grade, but they hesitated due to the high cost. ■ Measures - A plan was proposed to introduce a high-performance filtration system for industrial oils to save energy and reduce maintenance costs, and the type of oil was changed accordingly. *For more details, please refer to the PDF document or feel free to contact us.

• others

We change the oil twice a year, but there is significant contamination of the lubricant, which poses a risk of thrust bearing damage, and there were unnecessary costs for oil and labor associated with the oil changes. Therefore, we introduced a high-performance filtration system for industrial oil and filtered all machines in a circulating manner. As a result, we were able to circulate and filter all machines to the level of new oil in about two months, reducing the labor time required for oil replacement and gaining other benefits. [Case Study] ■ Issues - Significant contamination of the lubricant, posing a risk of thrust bearing damage - Unnecessary costs for oil and labor associated with oil changes ■ Measures - Introduced a high-performance filtration system for industrial oil and filtered all machines in a circulating manner ■ Results - Successfully circulated and filtered all machines to the level of new oil in about two months *For more details, please refer to the PDF document or feel free to contact us.

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The heat transfer oil used at approximately 140°C in the temperature control machine is heavily contaminated, requiring oil replacement every two months. The presence of waste oil has become an issue within the company, as it undermines the corporate image of focusing on environmental measures beyond just the cost of oil. As a solution, a high-performance industrial oil filtration system was installed. Customers have expressed their appreciation, saying, "It's great that we no longer have waste oil with a contamination removal performance exceeding 99%," and "It's compact, easy to operate, and the color has improved." [Case Study] ■ Issues - The heat transfer oil used at approximately 140°C in the temperature control machine is heavily contaminated, requiring oil replacement every two months. - The presence of waste oil undermines the corporate image of focusing on environmental measures beyond just the cost of oil. - Tests with multiple filtration machines did not yield satisfactory improvements. ■ Measures - A high-performance industrial oil filtration system was installed. *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study on reducing troubles related to machine tools (cutting oil) that our company has conducted. There were continuous occurrences of burning troubles with the threading rolling machine. Additionally, the used oil was filtered and recirculated using a centrifugal oil filter, but the existing filter could not remove fine particles and aluminum powder. Therefore, we disconnected the existing centrifugal filter and installed a high-performance industrial oil filtration system. We received feedback from customers stating, "The oil has become clean, and we can no longer see any debris." Moreover, by installing the high-performance industrial oil filtration system, we achieved zero outsourcing costs for regeneration and were able to recover the investment in about six months. 【Case Study】 ■ Issues - The used oil was filtered and recirculated using a centrifugal oil filter, but the existing filter could not remove fine particles and aluminum powder. ■ Measures - Installed a high-performance industrial oil filtration system. - Disconnected the existing centrifugal filter. *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce an improvement case of the test stand (pre-shipment testing equipment) that our company implemented. "There was a problem of wanting to improve the oil cleanliness, as the NAS grade was high at levels 9 to 11 even with the use of an oil filtration machine, and to maintain the quality assurance standard (NAS grade 7 or lower), as well as wanting to reduce maintenance costs for the equipment." Therefore, we added a high-performance filtration device for industrial oil. As a result, we were able to remove impurities smaller than 5μ and improve quality. 【Case Study】 ■Challenges - Wanting to improve oil cleanliness and maintain the quality assurance standard (NAS grade 7 or lower) - Wanting to reduce maintenance costs for the equipment ■Countermeasures - Added a high-performance filtration device for industrial oil ■Results - Removed impurities smaller than 5μ and improved quality *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case study on the improvement of hydraulic oil for construction machinery (cranes) that we conducted. Although cranes were in operation, they could not be used when needed due to failures in the hydraulic system's solenoid valves, resulting in significant damage, and the oil temperature was rising with continuous use. Therefore, we installed a high-performance industrial oil filtration system in the existing warehouse. As a result, we received feedback from customers such as, "By utilizing leasing, we were able to account for the filtration system as an expense, leading to profitability from the first year," and "We were able to enhance the oil's cleanliness without incurring additional oil costs, preventing failures." [Case Study] ■ Issues - Unable to use when needed due to failures in the hydraulic system's solenoid valves, resulting in significant damage. - Oil temperature is rising with continuous use. - Contamination of the oil is believed to be the cause, but changing the oil would cost approximately 700,000 yen. ■ Measures - Installed one high-performance industrial oil filtration system in the existing warehouse. *For more details, please refer to the PDF document or feel free to contact us.

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The coke oven machinery is an important piece of equipment, so we want to reduce the risk of hydraulic system failures. There was a problem of wanting to reduce maintenance such as oil leaks and oil changes. Therefore, we introduced high-performance filtration systems for industrial oil to four units. Additionally, we selected options such as using elements specifically for water-glycol-based oil and changing the pump seals to Viton. After the introduction, we were able to maintain oil quality comparable to new oil without any oil changes, and the hydraulic system failures, such as those related to solenoid valves, significantly decreased. [Summary of Measures] ■ Introduced high-performance filtration systems for industrial oil to four units ■ Used elements specifically for water-glycol-based oil and changed pump seals to Viton ■ Implemented dust prevention measures with IP34 dust-proof specifications ■ Upgraded motor insulation class considering high-temperature environments *For more details, please refer to the PDF document or feel free to contact us.

• Prime movers, torque converters, hydraulic equipment, generators
• others

Here is an example of improvements made to hydraulic operating oil in steel manufacturing machinery. "Despite having a filtration system installed, the NAS grade only drops to level 10." "There were issues such as the moisture increase rate being as high as 0.07% per year." In response, we established a permanent high-performance filtration system for industrial oil to remove both moisture and contaminating particles. We used special elements compatible with ester oil and changed the sealing materials. As a result, we received feedback from our customers saying, "We are grateful that there are no more troubles with critical equipment." [Challenges to be addressed] ■ Despite having a filtration system installed, the NAS grade only drops to level 10. ■ The moisture increase rate is high at 0.07% per year. ■ The cost of replacing the expensive flame-retardant fatty acid ester oil is significant. *For more details, please refer to the PDF document or feel free to contact us.

• Prime movers, torque converters, hydraulic equipment, generators
• others

We would like to introduce a case of improvement that we implemented. We are currently using phosphate ester oil as a flame-retardant oil in our continuous casting equipment. However, despite having a filtration system in place, we were experiencing frequent issues such as valve sticking. To address this, we installed a high-performance industrial oil filtration system that removes both moisture and contaminant particles. We received feedback from our customer expressing gratitude for the elimination of troubles with critical equipment. [Summary of Measures] - Used a special element compatible with ester oil and changed the sealing material - Strengthened safety measures - Modified the specifications to be mobile for use in other equipment as needed *For more details, please refer to the PDF document or feel free to contact us.

• Prime movers, torque converters, hydraulic equipment, generators
• others

We would like to introduce a case where energy savings were achieved by cutting the solar radiation heat on the outdoor unit of a factory air conditioner. There was a challenge: "The air conditioning is not effective in summer, and the indoor environment is hot, so we want to implement heat countermeasures." In response, a high-temperature heat insulation sheet was applied to the air conditioner’s outdoor unit. (The installation was carried out by the customer.) As a result, by reflecting sunlight and preventing the outdoor unit from becoming hot, the air conditioning performance improved significantly, leading to a substantial reduction in electricity consumption compared to air conditioners without the heat insulation sheet. [Case Study] ■ Challenge: We want to achieve energy savings for factory air conditioners. ■ Countermeasure: Applied a heat insulation sheet to the air conditioner’s outdoor unit to cut solar radiation heat. *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce a case where a control panel was protected from radiant heat from other sources, preventing temperature rise. There was an issue where "the control panel near the furnace was constantly exposed to the furnace's radiant heat, causing the control panel inverter to burn out. We wanted to quickly implement measures to prevent recurrence." In response, a high-temperature heat shield sheet was applied to the target control panel. (The installation was carried out by the customer.) As a result, the surface temperature of the control panel decreased from 70°C to 30°C, a reduction of 40°C. This served as a measure to prevent the recurrence of control panel damage and was applied to all similar locations. Similar cases exist for outdoor distribution boards that receive direct sunlight in summer and experience temperature rises, and similar solutions can be implemented. [Case Study] ■ Issue: Protect the control panel from radiant heat and prevent temperature rise. ■ Solution: Apply a heat shield sheet to the control panel to cut radiant heat. *For more details, please refer to the PDF document or feel free to contact us.

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We would like to introduce an example of improving heat stress measures by placing a heat-insulating sheet (non-combustible type) between high-temperature objects and workers to protect workers from radiant heat. There was a challenge: "We want to protect workers handling high-temperature objects from heat and implement heat stress measures." In response, a heat-insulating sheet was installed like a partition between the high-temperature objects and the workers. As a result, an easy-to-implement heat stress measure was executed to protect the workers. By suspending it with wires or securing it to movable partitions or safety fences, it can be easily removed during maintenance, allowing for installation that adapts to the factory's flexibility. [Example] ■ Challenge: We want to protect workers from high-temperature objects (implement heat stress measures) ■ Measure: Use high-performance aluminum heat-insulating sheets as partitions *For more details, please refer to the PDF materials or feel free to contact us.

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We will introduce improvements in heat countermeasures and energy-saving examples for food baking furnaces. "There was a challenge to improve the hot working environment in summer and to reduce fuel consumption." In response, we applied high-temperature thermal insulation sheets to the food baking furnace. As a result, the surface radiation temperature of the furnace was reduced from 120°C to 40°C, achieving a decrease of 80°C. This reduction in radiant heat loss from the furnace surface also led to energy savings in fuel consumption. [Case Study] ■ Challenge: The surface of the paint drying furnace was at a high temperature, making it uncomfortable for workers (wanted to implement heat countermeasures). ■ Countermeasure: Installed high-performance aluminum thermal insulation sheets on the furnace surface to cut radiant heat. *For more details, please refer to the PDF document or feel free to contact us.

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We will introduce improvements in heat mitigation measures for painting drying ovens and energy-saving examples. "There was a challenge of having hot indoor conditions in summer and wanting to implement heat mitigation measures while also saving on fuel." In response, high-temperature heat-insulating sheets were applied to the painting drying oven. (The installation was carried out by the customer.) As a result, the surface radiation temperature of the oven was reduced from 130°C to 30°C, achieving a decrease of 100°C. By reducing radiative heat loss from the oven surface, energy savings on fuel were also achieved. Furthermore, the internal temperature of the oven increased by 20°C during winter, leading to improved productivity! [Example] ■ Challenge: The surface of the painting drying oven is at a high temperature, making it uncomfortable for workers (wanting to implement heat mitigation measures). ■ Solution: Installed high-performance aluminum heat-insulating sheets on the oven surface to cut radiative heat. *For more details, please refer to the PDF document or feel free to contact us.

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Our high-performance heat-insulating sheet cuts almost all radiant heat. The high-performance heat-insulating mat SP-AL25 is a composite of heat-insulating sheet and insulation material. It can be used for heat insulation of high-temperature equipment. When applied to high-temperature facilities, it prevents heat from escaping from the furnace walls, allowing for "reduction of input energy," and it also lowers the perceived temperature in the workplace, serving as a measure against heatstroke and heat stress. 【Features】 Heat insulation + thermal insulation effect (glass mat heat resistance 750°C), thermal conductivity λ=0.033W/mK *For more details, please refer to the PDF document or feel free to contact us.

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Our high-performance thermal insulation sheet cuts nearly all radiant heat. The high-temperature, high-strength thermal insulation sheet SP-HTR can be used in high-temperature environments up to 130°C (and up to 220°C depending on the installation method). Additionally, by increasing the amount of glass mesh fiber in the middle layer, we achieve high strength. It is suitable for use in industrial furnaces. We are planning to obtain non-combustible certification from the Ministry of Land, Infrastructure, Transport and Tourism. When used in buildings, it provides "super shade and comfort in summer" and "warmth in winter as it prevents indoor heat from escaping." When applied in high-temperature facilities, it prevents heat from escaping from the furnace walls, allowing for "reduced input energy" and lowering the perceived temperature in the workplace, contributing to "heat stroke prevention and heat stress measures." 【Features】 - High thermal insulation effect - Lightweight and ultra-thin yet high strength - Easy to install with scissors or a cutter *For more details, please refer to the PDF document or feel free to contact us.

• others

Our high-performance heat-insulating sheet cuts almost all radiant heat. The high-performance heat-insulating sheet SP-PED is highly effective for condensation prevention and is very effective for heat insulation measures in areas where condensation is a concern. When used in buildings, it makes "summer extremely cool and comfortable" and "winter warm as it retains indoor heat." When applied to high-temperature facilities, it prevents heat from escaping from the furnace walls, allowing for "reduction of input energy," and lowers the perceived temperature in the workplace, contributing to "heat stroke prevention and heat stress measures." With special surface treatment, it is resistant to acids, alkalis, and electrical corrosion, making it usable with various materials. 【Features】 ■ High heat insulation effect ■ Lightweight and ultra-thin yet high strength ■ Easy to install with scissors or a cutter ■ Special surface treatment (corrosion prevention included) *For more details, please refer to the PDF document or feel free to contact us.

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There are three types of heat transfer: "convective heat," "conductive heat," and "radiative heat," with "radiative heat" being dominant in human thermal sensation. Cutting down on radiative heat is very effective for heat prevention measures. ■ Features of the moisture-permeable, waterproof, and heat-insulating sheet "Heat Boushi" - Heat Boushi is a high-reflective heat-insulating sheet that maintains moisture-permeable and waterproof performance. - One sheet of Heat Boushi enables waterproofing, ventilation, and heat insulation. - The ventilation inside hats and helmets is maintained, ensuring comfort. - Easy to install and ready for immediate use. ■ Specifications Size: Thickness 0.4mm x Length 240mm x Width 240mm Shape: Four-leaf shape Material: Aluminum, moisture-permeable prevention sheet ★ For a limited time, receive a cool towel (280mm x 460mm) as a gift ★ Wet it and place it on your head for added refreshment!!

• others
• Safety and consumables

Our high-performance heat-insulating sheet cuts almost all radiant heat. When used in buildings, it makes "summer extremely cool and comfortable" and "keeps the indoors warm in winter by preventing heat loss." When applied to high-temperature facilities, it prevents heat from escaping from the furnace walls, allowing for "reduced energy input" and lowering the perceived temperature in the workplace, which helps with "heat stroke prevention and heat stress measures." With a special surface treatment, it is resistant to acids, alkalis, and electrical corrosion, making it suitable for various materials. 【Features】 ■ High heat insulation effectiveness ■ Lightweight and ultra-thin yet high strength ■ Easy to install with scissors or cutters ■ Special surface treatment (corrosion protection, UV protection, etc.) ■ A wide range of products available (fireproof certification, condensation prevention, high-temperature use, etc.) *For more details, please refer to the PDF document or feel free to contact us.

• Heat shielding sheet
• Heat-shielding materials
• Heat insulation and heat shielding methods

We would like to introduce a case study of improvements made to our "screw compressor (lubricating oil)." There were issues such as "risk of tripping due to overheating in summer, wanting stable operation," "high maintenance costs," and "wanting to save energy (reduce power consumption)." In response, we installed a high-performance filtration system for industrial oil. This system keeps the lubricating oil at a constant new oil level, preventing failures caused by oil contamination and reducing preventive maintenance costs. Additionally, the clean oil gradually dissolves and removes dirt that has accumulated on the inner surfaces of the oil lines over the years, helping to restore efficiency and cooling capacity of the cooler that had declined due to oil contamination. 【Challenges to be addressed】 ■ Risk of tripping due to overheating in summer, wanting stable operation ■ High maintenance costs ■ Wanting to save energy (reduce power consumption) ■ Wanting to lower total costs *For more details, please refer to the PDF document or feel free to contact us.

• Air compressors, blowers and pumps

We would like to introduce a case study on improving vacuum pump (lubricating oil). Water entered the lubricating oil of the vacuum pump, causing rust even though expensive oil was being replaced weekly. Disassembly and cleaning of the pump were required every few months, resulting in significant costs for oil and cleaning. Therefore, we removed the existing filtration system and installed a high-performance industrial oil filtration system. As a result, oil changes became unnecessary, and the workload was reduced. [Case Study] ■ Issues - Water entered the lubricating oil of the vacuum pump, causing rust even with weekly replacement of expensive oil. - Disassembly and cleaning of the pump were needed every few months, leading to high costs for oil and cleaning. ■ Measures - Removed the existing filtration system and installed a high-performance industrial oil filtration system. *For more details, please refer to the PDF document or feel free to contact us.

• Other Management Services
• Other services and technologies

We would like to introduce an improvement case for steam turbines used for power generation (lubricating oil, control oil). Since the centrifugal filter malfunctioned eight years ago, we have been cleaning the oil once a year during downtime, but malfunctions occurred in the steam valve and control valve. Upon disassembly and inspection, rust and foreign matter were found in the hydraulic section. As a result, we installed a permanent high-performance filtration system for industrial oil. As a result, the introduction of the high-performance filtration system for industrial oil has maintained a high level of oil cleanliness, improved reliability, and reduced maintenance costs. [Case Study] ■ Issues - Malfunctions occurred in the steam valve and control valve - Disassembly and inspection revealed rust and foreign matter in the hydraulic section ■ Measures - Installed a permanent high-performance filtration system for industrial oil *For more details, please refer to the PDF document or feel free to contact us.

• Other Management Services
• Other services and technologies

We would like to introduce a case study on the improvement of servo valve failures in rim molding machines. In the hydraulic systems of four tire wheel rim molding machines for automobiles, there were frequent failures of the servo valves, causing problems almost every month. As a solution, we stopped the operation of the existing filtration system, which consisted of a 2-10μ mesh filter and paper type, and installed a new high-performance filtration system for industrial oil. As a result, we received feedback from our customers stating, "Not only did we achieve cost reduction, but there were also significant secondary effects such as a decrease in nighttime and holiday call-outs." [Case Study] ■ Issues - Frequent failures of servo valves in the hydraulic systems of four tire wheel rim molding machines for automobiles. ■ Measures Taken - Stopped the operation of the existing filtration system (2-10μ mesh filter and paper type). - Installed a new high-performance filtration system for industrial oil. *For more details, please refer to the PDF document or feel free to contact us.

• Other Management Services
• Other services and technologies

Our company proposes reducing environmental impact in factories and lowering total costs. In particular, we focus on "lubrication management of moving machinery" and "mist countermeasures," which have been largely untouched and are expected to yield significant effects. We support our customers in obtaining suitable solutions based on their actual conditions. We assist in achieving both "ecology" and "economy" simultaneously (W Eco). We have already achieved significant results in many industries, including electricity, automotive, tires, steelmaking, chemicals, petroleum refining, and cement. 【Features】 ■ Proposing reduction of environmental impact in factories and lowering total costs ■ Supporting customers in obtaining suitable solutions based on their actual conditions ■ A comprehensive perspective including operation and equipment maintenance ■ Assisting in achieving both "ecology" and "economy" simultaneously (W Eco) ■ Significant results achieved in many industries *For more details, please refer to the PDF materials or feel free to contact us.

• Other Management Services
• Other services and technologies

We will introduce improvement examples for issues related to specific equipment and issues related to fluid and oil types. We have a wealth of examples, including compressors, refrigeration units, vacuum pumps, various furnaces, boilers, turbines, and general industrial oils (lubricants and control oils). We can provide examples and proposals that match your concerns, so please feel free to consult with us. [Issues] ■ Issues by equipment and machinery ■ Issues by fluid and oil type *For more details, please refer to the PDF materials or feel free to contact us.

• Other Management Services
• Other services and technologies

Do you have concerns such as 'I want to eliminate troubles and increase productivity,' 'I want to reduce maintenance efforts,' or 'I want to eliminate waste oil'? The keyword that can solve many of the problems faced in manufacturing sites is 'lubrication.' Our company supports your production activities by providing products that contribute to reducing environmental impact and cutting costs in your factory operations, ensuring significant benefits. Let's advance factory innovation through lubrication improvement. 【Features】 ■ Can solve many problems faced in manufacturing sites ■ Significant reduction of waste ■ Greatly improved equipment reliability ■ Major cost reduction ■ Enhanced productivity and quality *For more details, please refer to the PDF materials or feel free to contact us.

• Other Management Services
• Other services and technologies

We would like to introduce a case study on heat mitigation improvements for the factory warehouse roof and west wall. "There is a challenge where heat accumulates inside the building during summer, making it uncomfortable for workers, and we want to implement heat mitigation measures." To address this, we installed high-performance aluminum heat-reflective sheets on the roof and walls with the image of making the entire building extremely shaded, preventing solar radiation heat from entering the interior. As a result, the temperature under the roof in the untreated area was 51°C, while in the treated area it was 29°C, achieving a 22°C difference. [Case Study] ■ Challenge: Heat accumulates inside the building during summer, making it uncomfortable for workers (want to implement heat mitigation measures) ■ Solution: Installed high-performance aluminum heat-reflective sheets on the roof and walls to prevent solar radiation heat from entering the interior (with the image of making the entire building extremely shaded) *If the roof is high, it may be difficult to feel the effects of heat mitigation by only applying it under the roof. In this case, applying heat mitigation to the walls (especially the sunny west and south walls) will enhance the heat mitigation effect. *For more details, please refer to the PDF document or feel free to contact us.

• Heat shielding sheet
• Insulation work

We would like to introduce an example of heat mitigation improvements in the ceiling space of a food factory. The company faced the challenge of wanting to improve the working environment for the workers in the factory (to implement heat mitigation). To address this, they laid high-performance aluminum heat-reflective sheets in the ceiling space with the image of making the entire building a super shade, preventing radiant heat from the sun from entering the factory. As a result, we received feedback from customers saying, "I am looking forward to this summer. There is a warehouse that is hot and problematic, so I would like to implement heat mitigation measures there next." [Case Study] ■ Challenge: To improve the working environment for workers in the factory (to implement heat mitigation) ■ Measures: Laid high-performance aluminum heat-reflective sheets in the ceiling space to prevent radiant heat from the sun from entering the factory (with the image of making the entire building a super shade) *For more details, please refer to the PDF document or feel free to contact us.

• Heat shielding sheet
• Insulation work

Our high-performance thermal insulation sheet cuts almost all radiant heat. When used in buildings, it makes "summers extremely cool and comfortable" and "keeps warmth in during winter, so it stays warm." When applied to high-temperature facilities, it prevents heat from escaping from furnace walls, allowing for "reduction in input energy," and lowers the perceived temperature in the workplace, contributing to "heat stroke prevention and heat stress measures." With special surface treatment, it is resistant to acids, alkalis, and electrical corrosion, making it suitable for various materials. 【Features】 ■ High thermal insulation effect ■ Lightweight and ultra-thin yet high strength ■ Easy to install with scissors or cutters ■ Special surface treatment (corrosion prevention, UV protection, etc.) ■ Wide range of lineup (fireproof certification, condensation prevention, high-temperature use, etc.) *For more details, please refer to the PDF document or feel free to contact us.

• Heat shielding sheet
• Heat-shielding materials
• Heat insulation and heat shielding methods