Corrective Method - List of Manufacturers, Suppliers, Companies and Products

Quickly correct the factory floor's slope and the gaps under the floor with rigid polyurethane foam resin!

Correct the floor tilt caused by earthquakes or ground subsidence without stopping operations and in a short time! No need to move machines or equipment! Also suppress any concerning vibrations from the machines!

■ The level of the machine cannot be secured. ■ The machine is tilted and vibrating. ■ Malfunctions are occurring in the machine, leading to an increase in defective products. ■ Gaps have formed in the floor, walls, and ceiling. ■ Cracks have appeared in the floor. The "Upcon Method" uses polyurethane resin to quickly correct issues caused by tilting or sagging of the floor, as well as voids or gaps that have formed beneath the floor due to earthquakes or ground subsidence. 【What is the Upcon Method?】 Small holes with a diameter of 16mm are drilled into the existing concrete floor where subsidence has occurred. While continuously monitoring the level in millimeter increments, polyurethane resin is injected. The resin injected beneath the floor expands under pressure in a short time, compacting and reinforcing the ground, improving bearing capacity, and pushing the concrete back to a level position. The final strength of the resin is achieved in about 60 minutes. Additionally, if voids have formed beneath the floor, they are filled using the same method. By correcting the existing concrete floor without demolition, the construction period is significantly reduced compared to conventional methods. The polyurethane can lift the floor with a foaming pressure of up to 10 tons per square meter, eliminating the need to move heavy equipment or loads. The deformation of the floor is corrected without stopping the production line.

Renovation and repair methods
Vibration and Sound Level Meter
Vibration isolation, vibration control, and earthquake resistance construction

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Quickly correct floor tilts, unevenness, and gaps under the floor in warehouses and logistics centers!

Correcting the tilt of concrete floors caused by earthquakes and ground subsidence without stopping operations and within a short period! Solving warehouse floor issues with polyurethane resin!

■The cargo in the warehouse is not stacked straight. ■There are uneven surfaces that hinder the movement of forklifts. ■The racks and other equipment are tilted. ■The floor vibrates. ■Abnormal behavior is observed in the automatic racks. ■The transport robot has stopped. The "Upcon Method" quickly resolves issues caused by floor tilting and sagging due to earthquakes or ground subsidence, as well as voids and gaps that have formed beneath the floor, using polyurethane resin. 【What is the Upcon Method?】 Small holes with a diameter of 16mm are drilled into the existing concrete floor that has subsided, and while constantly monitoring the level in millimeter increments, polyurethane resin is injected. The resin injected beneath the floor expands under pressure in a short time, compacting and strengthening the ground, improving bearing capacity, and pushing up the concrete to correct it. The final strength of the resin is achieved in about 60 minutes. Additionally, if voids have formed beneath the floor, they are filled using the same method. Since the correction is made without demolishing the existing concrete floor, the construction period is significantly reduced compared to conventional methods. The polyurethane can lift the floor with a foaming pressure of up to 10 tons per square meter, eliminating the need to move heavy equipment or products. The floor deformation is corrected without stopping operations.

Foundation construction

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Construction Case] Fukushima Prefecture, Soma Port Port Maintenance Management Work (Quay Restoration)

Due to ground subsidence at the harbor's quay, there are steps and depressions in the concrete pavement, resulting in the loss of water gradient and the formation of puddles. This issue is resolved using the Upcon method.

The Upcon method, which allows for modifications without breaking existing concrete pavement slabs and within a short construction period, has been widely adopted in public works such as roads and airports as a maintenance and repair method. This time, we will introduce a construction site for correcting the sinking of concrete pavement slabs and filling voids at a quay in a port. The quay at Soma Port in Fukushima Prefecture, where cargo loading and unloading occurs frequently, has experienced issues due to ground subsidence, resulting in steps and sinking in the concrete pavement slabs, eliminating the water slope and causing puddles. This has hindered cargo operations. The Upcon method was chosen because it has no environmental impact compared to other methods and can correct the existing slabs without removal in a short period. [Site Information] Soma Port Port Maintenance Management Work (Quay Restoration) Construction Area: Approximately 285 square meters Maximum Subsidence: 97mm Construction Period: 4 days For detailed information on the construction process, please refer to the PDF download below.

Harbor Construction

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Construction Case] Correction Work for Subsidence of Logistics Warehouse - Leveling Adjustment

"A slope was installed due to the formation of a step in the floor." "The floor has sunk, causing cracks." Resolved with the up-construction method.

This time, we will introduce a construction case of a logistics warehouse in Niigata Prefecture. In this logistics warehouse, ground subsidence caused unevenness and cracks in the concrete floor, which hindered the movement of carts and work operations. The Upcon method allows for construction to be carried out without stopping operations and within a short construction period. Additionally, during the injection of polyurethane resin, a surveyor is always present to manage the floor level to the millimeter, ensuring a high-quality finish. 【Site Information】 Niigata Prefecture / Logistics Warehouse Construction Area: 1,148 square meters Maximum Subsidence: 71mm Construction Period: 8 days

Foundation construction

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Construction Case] Filling Work for Void Under Concrete Pavement Slabs of Kanmon Tunnel

Fiscal Year 2013 Shimonoseki Area Preservation Work (Kanmon Tunnel Concrete Pavement Slab Void Filling Work)

The Kanmon Tunnel connecting Fukuoka Prefecture and Yamaguchi Prefecture. When large vehicles pass through the toll booth near the tunnel entrance and exit, vibrations were occurring in the nearby residential area. An investigation conducted by FWD revealed the presence of voids believed to be the cause of the vibrations directly beneath the concrete pavement slabs. The Upcon method is a technique that involves injecting rigid polyurethane resin beneath the concrete pavement slabs. The filling and compaction effects of the polyurethane can resolve the loosening and voids in the subgrade that cause vibrations. The Upcon method was adopted with the aim of suppressing slab vibrations by improving the environment of the upper subgrade. 【Site Information】 Fukuoka Prefecture - Yamaguchi Prefecture / Kanmon Tunnel Total construction area: Approximately 200 square meters Construction period: 2 nights

Road construction

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Construction Case] Highway Toll Booth Concrete Pavement Leveling

Quickly repair the unevenness of the concrete pavement slabs at the highway toll booth.

A step in the concrete pavement caused by sinking. It affected vehicle movement when passing through the toll booth on the highway. We injected polyurethane resin under the sunken concrete pavement slab and corrected the 30mm step in a short time. 【Site Information】 Ehime Prefecture Total construction area: Approximately 12 square meters Construction period: One night Maximum step height: 30mm Please watch the fast-motion video showing the concrete pavement slab being lifted by the foaming pressure of the polyurethane resin from below.

Road construction

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

"Concrete slab sinking correction method" contributes to the longevity of social infrastructure.

Using high-strength urethane resin, we will correct the deformations such as subsidence, steps, flapping, gaps, and cavities that have occurred in the concrete slab, without excavation and within a short construction period.

The Upcon concrete slab settlement correction method (KT-080008-A, NETIS registration period ended in October 2014) quickly resolves issues such as settlement, unevenness, flapping, gaps, and voids that occur in concrete pavement slabs commonly used in highways and other areas, using specially developed high-strength polyurethane resin. It achieves a short construction period by utilizing a highly mobile plant without breaking the existing pavement slabs or requiring excavation work. This minimizes the period of service suspension and has a proven track record as a planned and efficient method for maintaining social infrastructure. This technology is also adopted not only for highways but also for repair work in ports and airport aprons, as well as disaster recovery work. Upcon will exhibit at the "Highway Techno Fair 2023," where cutting-edge technologies supporting highways will be showcased. Date: November 9 (Thursday) and 10 (Friday), 2023, from 10:00 to 17:00 Location: Tokyo Big Sight, West Hall 3 Exhibition Booth No: A-04 On that day, there will also be a demonstration of settlement correction using polyurethane resin. We invite you to take this opportunity to see it. We look forward to your visit.

Renovation and repair methods

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Construction Example] Filling voids and correcting unevenness in CO pavement slabs inside highway tunnels.

Filling the voids and correcting the unevenness in the concrete pavement slabs inside the highway tunnel without excavation and within a short construction period.

【Customer Consultation and Issues】 A gap of up to 40mm has developed in the concrete pavement slabs within the highway tunnel, resulting in a height difference of up to 64mm due to fluttering. Patching materials were used to address the height differences, but to eliminate the discrepancies in the concrete pavement slabs, we adopted Upcon's concrete slab settlement correction method. This method allows for height correction within a short construction period without breaking the existing concrete pavement slabs. The gaps are filled with polyurethane resin, which expands on its own to fill the voids completely. The polyurethane resin injected beneath the concrete slabs flows into the crushed stone layer of the subbase, resolving any looseness in the surface layer and using the pressure from its foaming and expansion to lift the concrete pavement slabs and eliminate the height differences. 【Site Information】 Hiroshima Prefecture Total Construction Area: 653 square meters Construction Period: 10 nights

Road construction

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Concrete floor slab settlement correction method "Upcon"

No need to remove luggage or machinery! Quickly correct floor subsidence, unevenness, tilting, and gaps without stopping operations.

The "Upcon Method" involves drilling small holes with a diameter of 16mm into existing concrete floors that have experienced subsidence or tilting. While continuously monitoring the level in millimeter increments, polyurethane resin is injected. The resin injected beneath the floor compresses and strengthens the ground with pressure that causes it to expand in a short time. This process raises the concrete back to its original position while improving the bearing capacity of the ground. Additionally, the final strength of the resin develops in about 60 minutes, and even if there are voids beneath the floor, the same method can be used to fill those voids. 【Features】 ■ Construction time is 1/10 of conventional methods (concrete replacement) (based on our company’s comparison) ■ No need to remove goods or machinery ■ Construction without stopping operations ■ High precision and reliable construction by our skilled employees ■ Completely non-fluorinated resin *For more details, please refer to the PDF materials or feel free to contact us.

Company：常盤工業建設事業部
Price：Other

Renovation and repair methods

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Construction Example] Food Processing Plant: Earthquake Recovery Floor Slab Settlement Correction Work

Settlement of the earthen floor caused by the earthquake! Correcting the settled floor before the factory renovation work in a short period of time.

We would like to introduce a case of "floor sinking correction work (earthquake recovery work)" carried out at a food processing factory in Iwate Prefecture. Due to the impact of the Great East Japan Earthquake, extensive renovations were necessary, and to achieve a swift recovery, the Upcon method, which allows for quick corrections, was adopted. The construction area was approximately 1,135 m², with a maximum gap of 221 mm. The construction period was six days, utilizing two construction plant vehicles. [Case Overview] - Construction Area: Approximately 1,135 m² - Maximum Gap: 221 mm - Area: Iwate Prefecture - Construction Period: 6 days (Handled by 2 construction plant vehicles) *For more details, please refer to the PDF document or feel free to contact us.

Renovation and repair methods

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Construction Case] Repairing the gaps between the floor and walls of a large shopping center.

A significant subsidence of the floor due to weak ground! Introducing a case where corrections were made at night during the business closure.

Here is a case study of "floor sinking correction" conducted at a large shopping center in Nara Prefecture. Due to weak ground, the floor had sunk significantly. As a result of the floor sinking, gaps were observed in various places, such as between the floor and walls and between the walls and ceiling. An up-con method that can be corrected during nighttime while the business is closed was adopted, and our company carried out the correction. 【Case Overview】 ■ Construction Area: Approximately 3,240m2 (Backyard 405m2, Store Interior 2,835m2) ■ Maximum Sinking Amount: 94mm ■ Area: Nara Prefecture ■ Construction Period: 25 nights *Supported by 2 construction plant vehicles *For more details, please refer to the PDF document or feel free to contact us.

Renovation and repair methods
Ground foundation construction method
Civil Engineering Method

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

[Construction Example] Construction without moving the rack: Warehouse subsidence correction (Fukushima Prefecture)

No need to remove heavy racks or machinery! Here is a case where modifications were completed in just 4 days.

We would like to introduce a case of settlement correction implemented at a warehouse in Fukushima Prefecture. Due to the effects of the Great East Japan Earthquake that occurred in 2011, gradual settlement progressed over the years. After a few years, floor sagging and tilting began to occur inside the warehouse, and inclinations also developed in the rack installation areas. This caused issues such as the forklift forks not fitting properly, leading to "longer loading and unloading times," which disrupted operations and caused difficulties. In this project, we adopted the Upcon method, which allows for construction without moving heavy racks in a short construction period. We were able to correct an area of approximately 1,250 m² in just four days (with a maximum settlement of about 78 mm). [Case Overview] - Construction Area: Approximately 1,250 m² - Maximum Settlement: 78 mm - Location: Warehouse in Fukushima Prefecture - Construction Period: 4 days *For more details, please refer to the PDF document or feel free to contact us.

Renovation and repair methods
Ground foundation construction method
Civil Engineering Method

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Corrective Method - List of Manufacturers, Suppliers, Companies and Products

Corrective Method Product List