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  3. 超音波システム研究所
  4. Publication of relaxation technology for surface residual stress of ultrasonic transducers.
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  • Sep 05, 2022
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Sep 05, 2022

Publication of relaxation technology for surface residual stress of ultrasonic transducers.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has released a technology that applies measurement, analysis, and control techniques related to the propagation state of ultrasound to alleviate the surface residual stress of ultrasonic transducers using an ultrasonic and microbubble generation liquid circulation system. This technology for alleviating surface residual stress enables improvements in fatigue strength against metal fatigue. In particular, by considering the guided waves (surface elastic waves) of the target object in the propagation state of ultrasound, we have developed a method to realize effective ultrasonic irradiation conditions through settings, tooling, and control. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (analysis confirmation of sound pressure data) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator - Measurement Equipment: Example - Oscilloscope
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超音波振動子の表面残留応力緩和技術-Ver3.pdf[3415474]

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Surface treatment technology using fine bubbles and ultrasound
Surface treatment technology using fine bubbles and ultrasound
Surface modification (stress relaxation) technology using ultrasound and microbubbles
Surface modification (stress relaxation) technology using ultrasound and microbubbles
Surface modification treatment using megahertz ultrasound
Surface modification treatment using megahertz ultrasound

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Surface treatment technology using fine bubbles and ultrasound.

Relaxation and uniform treatment of surface residual stress using ultra-fine bubbles and megahertz acoustic flow control.

<<Deaeration Fine Bubble Generation Liquid Circulation Device>> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the size of the bubbles formed by cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above-mentioned deaeration fine bubble generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles, and when measuring the fine bubbles, the distribution of ultrafine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled. 6) In the state where ultrasonic waves can be stably controlled, the original product: a megahertz ultrasonic oscillation control probe is used to control the oscillation of megahertz ultrasonic waves. The method of controlling the sound pressure level is achieved by controlling the original nonlinear resonance phenomenon of liquid circulation and megahertz ultrasonic waves, setting and controlling it to an effective dynamic state.

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Improvement technology for ultrasonic cleaning machines (consulting support)

Proposal for a cleaning method optimized with fine bubbles and megahertz ultrasonic waves.

The Ultrasonic System Research Institute conducts improvements to ultrasonic cleaning machines (consulting available) using original products: ultrasonic systems (sound pressure measurement analysis, oscillation control). For the current ultrasonic cleaning machines, we propose and implement improvement methods based on sound pressure measurement and analysis. Specifically, we will discuss the level of improvement through measurement and verification of ultrasonic cleaning machines using our original product: Ultrasonic Tester NA (recommended type), which allows for easy measurement and analysis of ultrasonic waves. Depending on the level of improvement, we will suggest the use of our original product: Ultrasonic Oscillation System (1 MHz, 20 MHz), which allows for easy control of ultrasonic oscillation. Based on the conditions of the water tank, cleaning solution, items to be cleaned, and cleaning level, we will propose a degassing fine bubble generation liquid circulation device. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Dynamic liquid circulation system for ultrasonic cleaning machines (consulting available)

Optimization technology for ultrasonic cleaning machines

(Development of a control system based on measurement and analysis of ultrasonic cleaning machines) The Ultrasonic System Research Institute has developed a technology that applies techniques for measuring and analyzing the state of ultrasonic cleaning machines, which propagate through the liquid, to set and control the state of ultrasonic cleaning machines according to specific purposes, taking into account the effects of tank structure, strength, manufacturing conditions, and liquid circulation state. This technology analyzes and evaluates the dynamic characteristics of complex ultrasonic vibrations (Note 1) in relation to various factors, allowing for the setting of cavitation and acceleration effects according to specific objectives through the configuration of circulation pump settings (Note 2). Note 1: This utilizes the original technology of the Ultrasonic System Research Institute, which employs "ultrasonic oscillation control" technology that considers "timbre." Note 2: The know-how involves settings related to the relationships between the cleaning machine, cleaning solution, and air at their respective boundaries. It can also be applied to cleaning tanks that do not have an overflow structure. Regarding the self-organization of micro-flows, control of acoustic flow has been made possible through degassing, aeration, ultrasound, and elastic wave dynamics on the tank surface.

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Ultrasonic sound pressure measurement analysis device and oscillation control device.

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Ultrasonic "Sound Pressure Measurement Analysis Device (Ultrasonic Tester NA)" The Ultrasonic System Research Institute manufactures and sells the "Ultrasonic Tester NA (Standard Type)", which allows for easy measurement and analysis of ultrasonic waves. System Overview (Recommended System: Ultrasonic Tester NA) 1. Price 10 MHz Type: 198,000 yen (including tax: 10% consumption tax) 100 MHz Type: 264,000 yen (including tax: 10% consumption tax) 200 MHz Type: 297,000 yen (including tax: 10% consumption tax) 2. Contents One dedicated probe for measuring sound pressure of ultrasonic cleaners One general-purpose ultrasonic measurement probe One oscilloscope set One set of analysis software, instruction manual, and various installation sets (USB memory) 3. Features * Measurement (analysis) frequency range 10 MHz Type: from 0.1 Hz to 10 MHz 100 MHz Type: from 0.1 Hz to 100 MHz 200 MHz Type: from 0.1 Hz to 200 MHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours * Simultaneous measurement of any two points * Measurement results displayed in graphs * Analysis software for time-series data included

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Improvement of the ultrasonic cleaning machine (Field support for the addition of fine bubble generation system)

Application of technology to analyze and evaluate the dynamic characteristics of ultrasound.

The Ultrasonic System Research Institute has developed a method (system) for the analysis and evaluation of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We are providing on-site support for the additional installation of a degassing fine bubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable manner, we offer on-site services to add and confirm sound pressure measurements for the degassing fine bubble generation liquid circulation system in specific tanks present at the site. **Explanation of Degassing Fine Bubble Generation Liquid Circulation Technology** By ensuring appropriate liquid circulation and the diffusibility of fine bubbles, a uniform state of cleaning liquid is achieved. Ultrasound propagates through the uniform liquid, generating a stable state of ultrasound. From this state, liquid circulation control is performed to realize the desired ultrasonic effects (propagation state). This involves achieving a uniform sound pressure distribution throughout the tank, optimizing ultrasound, liquid circulation pumps, fine bubbles, etc. The operational control becomes the know-how for individual tanks.

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Surface residual stress relaxation and uniformization technology for ultrasonic transducers.

A technology for alleviating and equalizing the surface residual stress of ultrasonic transducers using an ultrasonic and fine bubble generation liquid circulation system.

The Ultrasonic System Research Institute has published a technology that applies measurement, analysis, and control techniques related to the propagation state of ultrasound to relax the surface residual stress of ultrasonic transducers using an ultrasonic and fine bubble generation liquid circulation system. This technology for relaxing surface residual stress enables the improvement of fatigue strength against metal fatigue. In particular, by considering the guided waves (surface elastic waves) of the target object in the propagation state of ultrasound, we have developed a method to achieve effective ultrasonic irradiation conditions through the setting, tooling, and control. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. This technology will be offered as a consulting service. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic properties, can be utilized and developed as a distinctive operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.

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Ultrasonic cleaning machine utilizing nonlinear phenomena from ultrasound and fine bubbles.

Optimization of cavitation and acoustic flow using a degassed fine bubble generation liquid circulation device.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing microbubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: Two types of ultrasonic transducers (standard types 38 kHz, 72 kHz) that perform surface modification treatment using ultrasonic waves and microbubbles. 2: An ultrasonic dedicated tank (standard type, inner dimensions: 500*310*340mm) that performs surface modification treatment using ultrasonic waves and microbubbles. 3: A degassing and microbubble generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation via a control device. 5: An acoustic pressure management system using an ultrasonic tester. *Features This is an effective device utilizing an ultrasonic dedicated tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Depending on the target and purpose of cleaning, stirring, and surface modification, two types of ultrasonic transducers are combined and controlled. The recommended combination is in the state of 38 kHz and 72 kHz. Technology for stably utilizing fine bubbles of 20 μm or less.

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Cleaning technology using ultrasound and fine bubbles (microbubbles)

Ultrasonic cleaning technology based on the measurement, analysis, and evaluation of ultrasonic propagation conditions.

The Ultrasonic System Research Institute has developed technology that applies "measurement, analysis, and control" techniques related to the nonlinearity of ultrasound to analyze and evaluate the dynamic characteristics of ultrasonic vibrations propagating through various targets (elastic bodies, liquids, gases). This technology optimizes interactions concerning cleaning objects, tools, ultrasonic transducers, water tanks, and liquid circulation according to specific purposes. Through previous oscillation, measurement, and analysis using ultrasonic oscillation control probes and ultrasonic testers, we have developed optimization technology for ultrasonic utilization by examining various relationships and response characteristics (Note: power contribution rate, impulse response, etc.). Regarding the measurement and analysis of ultrasound, the setting of sampling time utilizes original simulation technology. This technology is provided as consulting for the optimization of ultrasonic systems (cleaning, stirring, processing, etc.). The propagation characteristics of ultrasound include: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rate)

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Technology that utilizes (optimizes) multiple different frequency "ultrasonic transducers."

Based on sound pressure measurement analysis, ultrasonic optimization technology allows for the efficient and stable use of ultrasound tailored to specific purposes.

The Ultrasonic System Research Institute has developed a technology that utilizes "ultrasonic transducers" of multiple different frequencies. This technology, in addition to standing wave control technology, adjusts the output of each ultrasonic transducer to vary the nonlinear effects of cavitation and acceleration according to specific purposes. By using ultrasonic transducers with a frequency of 40 kHz and an output of 50-600 W, it is possible to disperse a 1-millimeter diameter metal tube into a 1-micron state, as well as to clean it without causing damage. Through original measurement and analysis technology for ultrasonic propagation states, we are confirming various ultrasonic utilization technologies tailored to the unique characteristics of the transducers. This is a new ultrasonic technology that, including the general effects of ultrasonic dynamic characteristics, can be utilized and developed as a distinctive operational technology for the development of new materials, stirring, dispersion, cleaning, chemical reaction experiments, and more. Ultrasonic propagation characteristics: 1) Vibration modes (changes in self-correlation) 2) Nonlinear phenomena (changes in bispectrum) 3) Response characteristics (analysis of impulse response) 4) Interactions (analysis of power contribution rates)

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A technology for alleviating surface residual stress through the control of megahertz ultrasonic oscillation.

Surface treatment technology using a megahertz ultrasonic oscillation control probe -- Improvement treatment of metal fatigue strength (relaxation and uniformization of surface residual stress) --

The Ultrasonic System Research Institute has developed methods for measuring, analyzing, and evaluating surface residual stress by applying the following technologies: 1) Manufacturing technology for ultrasonic probes 2) Evaluation technology for ultrasonic propagation conditions 3) Surface inspection technology using ultrasound Based on numerous achievements, we believe that various applications are possible as ultrasonic utilization technology, and we are making related technologies publicly available. Specific examples: Surface treatment know-how: Standard settings Output: 13-15V Rectangular wave: Duty 47.1% Sweep range: 500kHz - 13MHz, 2 seconds Settings for low-intensity targets (or long processing times): Output: 1-3V Rectangular wave: Duty 47.1% Sweep range: 300kHz - 3MHz, 1 second (or 100kHz - 5MHz, 1 second) Note: The oscillation conditions can vary significantly due to the ultrasonic propagation characteristics of the target object and the oscillation characteristics of the function generator. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Surface modification technology using surface elastic waves of ultrasonic probes.

- Surface modification technology (stress relaxation and uniformity) through nonlinear oscillation control of original ultrasonic probes -

The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation state of ultrasound by utilizing measurement, analysis, and control technologies related to the propagation state of ultrasound as the acoustic characteristics of the target object. As a result, we have developed and advanced technology to efficiently alleviate residual stress on the surface of components. This technology for alleviating surface residual stress improves fatigue strength against metal fatigue and achieves uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasonic propagation state, we have developed control methods and tools that realize effective dynamic changes in the target object as stimuli that include nonlinear phenomena. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic characteristics, can be utilized and developed as a distinctive inherent operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.

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In recent times, there has been a growing interest in infection control measures and facility hygiene management. Our company offers non-contact sensor products that are recommended for commercial facilities, food factories, and nursing and caregiving facilities. 【Sensors for Automatic Doors】 ● Light Touch Sensor HA-T401 … When you wave your hand in front of the automatic door, the sensor detects the movement and opens or closes the door. This is recommended for making doors with touch switches non-contact. ● Hand Wave Sensor PF-R5, PF-U2, DHS-1 … Opens and closes the automatic door by waving your hand in front of the sensor. ● Foot Switch PF-01S/01D/03S/05 … Opens and closes the automatic door by placing your foot in the opening. 【Access Control System】 ● Face Recognition + Unmanned Temperature Measurement DS Series … Allows for face recognition along with mask detection and body temperature measurement simultaneously. ● Automatic Disinfectant Spray Dispenser PHW-03B … Automatically sprays disinfectant when you wave your hand in front of the sensor. 【Nursing and Care Sensors】 ● Infrared Bed Exit Sensor "Just Place It Pole-kun" … This bed exit sensor is installed next to the bed and notifies via nurse call when the subject enters the detection range. ◎ For more details, please download the catalog or contact us.

Nov 07, 2025

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[Free Materials Available] Introducing Useful Information on Vehicle Detection Sensors!

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To customers considering the introduction of vehicle detection sensors for parking lot construction, design, or management: Are you facing any challenges with current issues or selecting the right sensors for parking management? Hotron offers free materials that explain how to utilize vehicle detection sensors and the benefits of their introduction! ▽ Here is the lineup of materials ◉ Vehicle Detection Sensor Basic Guide This guide focuses on the challenges and solutions in parking lot operations, introducing the overview of vehicle detection sensors. ◉ Key Points for Introducing Vehicle Detection Sensors This material discusses the benefits of introduction based on installation locations and specific challenges. ◉ Case Studies of Vehicle Detection Sensor Implementation This document presents the challenges before implementation and the results after introduction. For more details, please download from our website and check it out. https://www.hotron.co.jp/download/

Nov 07, 2025

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  • 入力の手間から解放、リアルな営業活動を蓄積 直感的に使える営業支援システム DRIVE SFA
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