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  4. Deaeration fine bubble/microbubble generation liquid circulation device
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  • Jun 17, 2019
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Jun 17, 2019

Deaeration fine bubble/microbubble generation liquid circulation device

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute provides consulting services for the manufacturing and development methods of the "Deaeration Fine Bubble Generation Liquid Circulation Device," which can efficiently control ultrasonic waves. "Deaeration Fine Bubble Generation Liquid Circulation Device" 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gases to form. The above describes the state of the deaeration liquid circulation device. 3) As the concentration of dissolved gases decreases, the size of the bubbles generated by cavitation becomes smaller. 4) Through appropriate liquid circulation, microbubbles smaller than 20μ are generated. The above describes the state of the deaeration fine bubble and microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the aforementioned deaeration fine bubble generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles and microbubbles. When measuring the fine bubbles and microbubbles, the distribution of ultra-fine bubbles and nanobubbles becomes greater than that of fine bubbles and microbubbles. The above state indicates that ultrasonic waves can be stably controlled.
Classification of Ultrasonics (Effect of Degassing Fine Bubble Generation Liquid Circulation System)
Classification of Ultrasonics (Effect of Degassing Fine Bubble Generation Liquid Circulation System)
Fine bubbles and microbubbles
Fine bubbles and microbubbles
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マイクロバブルを利用した超音波洗浄機.pdf[4200157]

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Deaerated microbubble generation liquid circulation device
<> The Ultrasonic System Research Institute has developed a technology to control the nonlinear phenomena of ultrasound by combining it with megahertz ultrasonic oscillation control, regarding the that achieves effective dynamic control of ultrasound tailored to specific purposes.

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Ultrasonic dedicated tank (design, manufacturing, development, consulting support)

Design, development, manufacturing, and technology of ultrasonic equipment tailored to specific purposes based on the measurement and analysis of ultrasonic vibrations—aging treatment of ultrasonic equipment.

Development of a Dedicated Ultrasonic Tank The Ultrasonic System Research Institute has developed a dedicated ultrasonic tank by applying measurement technology related to the propagation state of ultrasound. As a result of using the newly developed dedicated ultrasonic tank for ultrasonic cleaning and surface modification, it has become easier to control not only the utilization efficiency of ultrasound but also the propagation states of cavitation and acceleration. This represents a completely new manufacturing technology (Note) for tanks and surface treatment technology, and it has been confirmed to be a significant achievement through measurement and analysis of the states. Note: Original design, manufacturing, and adjustment methods. This method and technical know-how are offered as part of our consulting services. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response mulnos: power contribution rate

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Flow-type ultrasonic control technology using a small pump

Original product: Ultrasonic control technology based on measurement, analysis, and evaluation of acoustic flow using an ultrasonic tester.

The Ultrasonic System Research Institute has developed a "flow-type ultrasonic (acoustic flow) control technology" that dynamically controls the propagation state of ultrasound (acoustic flow) through liquid circulation using a small pump. By using an ultrasonic tester to analyze the complex changes in flow and ultrasound, including the interactions of the water tank, liquid (microbubbles), and ultrasonic transducer, this system technology allows for the control of acoustic flow changes tailored to specific applications. In practical terms, it is a method for optimizing various interactions and vibration modes while considering the installation state of the liquid circulation device and the surface elastic waves of the target object, enabling ON/OFF control (or control of flow rate, flow velocity, etc.) of the current liquid circulation device. In particular, by utilizing the characteristics of the pump to alternately circulate liquid and gas, new effects of ultrasound and microbubbles are being realized. In nano-level applications, as a "flow-type ultrasonic system," efficient ultrasonic utilization has been achieved through "ultrasonic showers" that include frequency changes of over 300 megahertz.

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Consulting on "plating treatment" using ultrasound and fine bubbles.

Ultrasonic plating treatment technology using fine bubbles and megahertz ultrasonic waves.

The Ultrasonic System Research Institute has been developing ultrasonic plating treatment technology utilizing fine bubbles and megahertz ultrasound in collaboration with Japan Barrel Industry Co., Ltd. since 2015. Note: As of August 2024, it is continuously evolving based on good results into various application technologies. 1) Cleaning, processing, welding, plating... surface treatment... 2) Chemical reactions, liquid homogenization, stirring... 3) Inspection, evaluation... 4) Optimization control of ultrasound and fine bubbles tailored to specific purposes. Currently, in collaboration with Japan Barrel Industry Co., Ltd., we are developing application technologies utilizing ultrasound and fine bubbles for iron plating treatment (iron powder, amorphous, megahertz ultrasound...). If you are interested, please contact us via email. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Ultrasonic cleaning machine acoustic flow control system (consulting support)

Dynamic Liquid Circulation System of Ultrasonic Cleaners - Acoustic Flow Control

(Development of a control system based on measurement and analysis of ultrasonic cleaning machines) The Ultrasonic System Research Institute has developed a technology that applies techniques for measuring and analyzing the state of ultrasonic cleaning machines propagating in liquid, to set and control the state of ultrasonic cleaning machines according to the effects of tank structure, strength, manufacturing conditions, and liquid circulation state. This technology analyzes and evaluates the dynamic characteristics of complex ultrasonic vibrations (Note 1) in relation to various factors, allowing for the setting of cavitation and acceleration effects according to specific purposes through the configuration of circulation pump settings (Note 2). Note 1: This utilizes the original technology of the Ultrasonic System Research Institute, which employs "ultrasonic oscillation control" technology considering "timbre." Note 2: The know-how involves settings related to the relationships at the boundaries of the cleaning machine, cleaning liquid, and air. It can also be applied to cleaning tanks that do not have an overflow structure. Regarding the self-organization of micro-flows, control of acoustic flow has become possible through degassing, aeration, ultrasound, and elastic waves on the tank surface.

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<Dynamic System of Ultrasonics> - Optimization of Liquid Circulation -

Control technology for acoustic flow (nonlinear phenomena) based on sound pressure measurement analysis.

The Ultrasonic System Research Institute has developed a system that applies technology to measure and analyze the state of ultrasonic waves propagating in the liquid within an ultrasonic tank, setting and controlling the propagation state of ultrasonic waves according to the effects of the tank's structure, strength, manufacturing conditions, and the state of liquid circulation. The liquid circulation within the ultrasonic tank is captured as a system, and the primary purpose of many ultrasonic (tank) applications is to predict or control the sound pressure changes of the liquid inside the tank. However, numerous issues have been pointed out in many implementations due to discrepancies between theory and practice. In response to such cases: 1) The removal of obstacles involves the use of statistical data analysis methods, which is the technology for measuring and analyzing ultrasonic propagation states. 2) Based on the results of data analysis related to the subject, the characteristics of the subject are confirmed, which is the technology for detecting the acoustic properties related to the surface elastic waves of the object. 3) Progressing to control realization through characteristic confirmation involves technology for controlling nonlinear phenomena. By employing the above methods, the utilization state of ultrasonic waves has been improved for efficient use, and there are numerous examples of original systems that have realized the intended use of ultrasonic waves.

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Consulting for a degassed fine bubble generation liquid circulation system.

Control technology for acoustic flow (the main cause of ultrasonic effects: nonlinear phenomena) using ultrasound and fine bubbles.

The Ultrasonic System Research Institute has developed a method (system) for the <analysis and evaluation> of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We provide consulting for a degassing microbubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable state, we conduct consulting to add the degassing microbubble generation liquid circulation system to specific tanks present on-site. 1: Explanation of principles 2: Specific proposals tailored to the cleaning machine (device) 3: Explanation of know-how 4: Explanation of verification methods, adjustment methods, and maintenance methods Development of nonlinear vibration control technology using fine bubbles and megahertz ultrasound Regarding this technology, we provide consulting as "vibration measurement technology utilizing ultrasound." Ultrasound propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Dynamic Control System of Ultrasonics

Optimization technology based on measurement and analysis of ultrasonic propagation of the target.

<Dynamic Control System for Ultrasound> The propagation state of ultrasound is captured as a system, and analysis and control are performed. Many purposes for utilizing ultrasound involve predicting or controlling the nonlinear phenomena of ultrasound propagating through target objects or liquids. However, in many implementations, numerous issues have been pointed out due to the differences between the theory of cavitation and actual results. In response to such cases: 1) To eliminate obstacles, for ultrasound that changes over time, statistical data processing of sound pressure data is conducted, known as <Measurement and Analysis Technology for Ultrasound Propagation State>. 2) Based on the results of data analysis related to the target, the acoustic characteristics of the target are confirmed through <Technology for Detecting Acoustic Characteristics Related to Surface Elastic Waves of Target Objects and Acoustic Flow of Target Liquids>. 3) By confirming the characteristics, progress is made towards achieving dynamic control of ultrasound through <Technology for Controlling Nonlinear Phenomena with Sweep Oscillation Control for Multiple Ultrasounds>. Through these methods, the utilization state of ultrasound has been improved for efficient use, and there are numerous examples of original ultrasound control systems that achieve the intended use of ultrasound.

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Flow and Shape of Ultrasonic Cleaners: Constructal Law

Dynamic control technology for ultrasonic cleaning machines.

The Ultrasonic System Research Institute has developed ultrasonic cleaning technology utilizing the "Constructal Law" related to flow and shape. <References> 1) On Vibration From the Royal Institution's 133rd lecture "Vibration" I intend to describe almost all of the important fields of mechanical engineering here. [Author] Richard B. Bishop [Translator] Hidetaro Nakayama, Kodansha (1981, B-471) 2) Flow and Shape The evolution of all shapes is governed by the "Constructal Law," which aims to improve flow! [Authors] Adrian Bejan, J. Peder Zane [Translator] Hiroyuki Shibata, [Commentator] Shigeo Kimura, Kinokuniya (2013) 3) How Cybernetics Was Born [Author] Norbert Wiener [Translator] Yasuo Shizume, Misuzu Shobo (1956) Using the above as references and hints, we have organized the technology for measuring and utilizing "nonlinear effects" in ultrasonic propagation phenomena according to the "Constructal Law," which aims to improve flow, culminating in ultrasonic cleaning technology.

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Ultrasonic cleaning machine utilizing nonlinear phenomena from ultrasound and fine bubbles.

Optimization of cavitation and acoustic flow using a degassed fine bubble generation liquid circulation device.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing microbubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: Two types of ultrasonic transducers (standard types 38 kHz, 72 kHz) that perform surface modification treatment using ultrasonic waves and microbubbles. 2: An ultrasonic dedicated tank (standard type, inner dimensions: 500*310*340mm) that performs surface modification treatment using ultrasonic waves and microbubbles. 3: A degassing and microbubble generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation via a control device. 5: An acoustic pressure management system using an ultrasonic tester. *Features This is an effective device utilizing an ultrasonic dedicated tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Depending on the target and purpose of cleaning, stirring, and surface modification, two types of ultrasonic transducers are combined and controlled. The recommended combination is in the state of 38 kHz and 72 kHz. Technology for stably utilizing fine bubbles of 20 μm or less.

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Dynamic liquid circulation system for ultrasonic cleaning machines (consulting available)

Optimization technology for ultrasonic cleaning machines

(Development of a control system based on measurement and analysis of ultrasonic cleaning machines) The Ultrasonic System Research Institute has developed a technology that applies techniques for measuring and analyzing the state of ultrasonic cleaning machines, which propagate through the liquid, to set and control the state of ultrasonic cleaning machines according to specific purposes, taking into account the effects of tank structure, strength, manufacturing conditions, and liquid circulation state. This technology analyzes and evaluates the dynamic characteristics of complex ultrasonic vibrations (Note 1) in relation to various factors, allowing for the setting of cavitation and acceleration effects according to specific objectives through the configuration of circulation pump settings (Note 2). Note 1: This utilizes the original technology of the Ultrasonic System Research Institute, which employs "ultrasonic oscillation control" technology that considers "timbre." Note 2: The know-how involves settings related to the relationships between the cleaning machine, cleaning solution, and air at their respective boundaries. It can also be applied to cleaning tanks that do not have an overflow structure. Regarding the self-organization of micro-flows, control of acoustic flow has been made possible through degassing, aeration, ultrasound, and elastic wave dynamics on the tank surface.

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Castem Co., Ltd. will exhibit at the "Monozukuri World Osaka - Mechanical Components Technology Exhibition" held at Intex Osaka from Wednesday, October 1 to Friday, October 3, 2025. We will showcase lost-wax precision casting and MIM (Metal Injection Molding) products, as well as introduce our new technology, mold-less casting "Digital Cast." In addition to our popular casting demonstrations, we will present case studies on solving issues related to metal parts. Please utilize our "Technical Consultation Booth" to learn about optimal manufacturing methods tailored to your needs, from ultra-small lots to mass production. 【Exhibition Overview】 Dates: October 1 (Wed) - October 3 (Fri), 2025, 10:00 AM - 5:00 PM Venue: Intex Osaka (1-5-102 Nanko-Kita, Suminoe-ku, Osaka City, Osaka Prefecture) Exhibition Booth Number: Hall 6, B Hall 51-1 Pre-registration allows for smooth entry. It is convenient to register via the URL below before your visit. We sincerely look forward to your attendance. https://www.manufacturing-world.jp/osaka/ja-jp/register.html?code=1431877272389396-VEK

Sep 26, 2025

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