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  3. 超音波システム研究所
  4. Manufacturing and development technology for original ultrasonic (sound pressure measurement and oscillation control) probes.
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  • Jul 06, 2016
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Jul 06, 2016

Manufacturing and development technology for original ultrasonic (sound pressure measurement and oscillation control) probes.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute provides consulting services based on the development technology of ultrasonic (sound pressure measurement and oscillation control) probes, applying measurement and analysis techniques for "sound pressure and vibration" related to parts inspection and precision cleaning. It involves the manufacturing, development, and application technology of ultrasonic probes. The propagation state of ultrasonic waves can be optimized according to the intended use. In particular, it is a system technology that enables new applications of ultrasonic vibrations for parts inspection and nano-level cleaning, stirring, and processing, utilizing response characteristics derived from combinations of oscillation and reception. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz (analysis confirmation of sound pressure data) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Measurement Equipment: Example - Oscilloscope Oscillation Equipment: Example - Function Generator Vibration Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)
Ultrasound (Oscillation Control)
Ultrasound (Oscillation Control)
Ultrasound probe
Ultrasound probe
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Consulting for a degassed fine bubble generation liquid circulation system.

Control technology for acoustic flow (the main cause of ultrasonic effects: nonlinear phenomena) using ultrasound and fine bubbles.

The Ultrasonic System Research Institute has developed a method (system) for the <analysis and evaluation> of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We provide consulting for a degassing microbubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable state, we conduct consulting to add the degassing microbubble generation liquid circulation system to specific tanks present on-site. 1: Explanation of principles 2: Specific proposals tailored to the cleaning machine (device) 3: Explanation of know-how 4: Explanation of verification methods, adjustment methods, and maintenance methods Development of nonlinear vibration control technology using fine bubbles and megahertz ultrasound Regarding this technology, we provide consulting as "vibration measurement technology utilizing ultrasound." Ultrasound propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Statistical Mathematics of Ultrasonic Data (Analysis using R Language and Environment)

To stabilize the effects of cavitation, a statistical perspective is essential.

The Ultrasonic System Research Institute is developing technologies related to effective "measurement, analysis, and evaluation methods" utilizing a <statistical approach> in the field of ultrasonic applications. <About the statistical approach> Statistical mathematics has both abstract and concrete aspects, and through contact with concrete entities, abstract thoughts or methods are developed. This is the characteristic of statistical mathematics. Regarding ultrasonic research, "a statistical perspective is essential for stabilizing the effects of cavitation." <About models> Models are constructed with the aim of effectively advancing understanding, prediction, control, etc., regarding the subject. Constructing an accurate model is difficult, and discussions are always conducted using a suitably "rounded" representation of the complexity of the subject. In that sense, the process of constructing or building a model requires statistical thinking. Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Improvement and enhancement of ultrasonic devices <Measurement, analysis, and evaluation of sound pressure data>

Leading to new applications of ultrasound from sound pressure and vibration data of ultrasound.

Application of ultrasonic sound pressure measurement, analysis, and evaluation technology The Ultrasonic System Research Institute has developed a method for the analysis and evaluation of ultrasound (system technology) that applies measurement, analysis, and control technology related to the nonlinearity of ultrasound. Using this technology, we will provide measurement, analysis, and evaluation support for ultrasonic devices. For specific support and costs, please contact us via email. *Comment* Currently, regarding the use of ultrasound, I believe it is very difficult to detect and confirm the optimal ultrasonic state for the intended purpose. Therefore, by incorporating "sound pressure data" into the daily management of ultrasound, we aim to resolve the relationship with the final evaluation state (defect rate, yield, etc.) through the accumulation and analysis of statistical data. By analyzing using time-series data analysis technology, effective improvements have been realized. As a result of continuing such improvements, the number of successful cases using low-output ultrasonic oscillation control has increased. We have been manufacturing and selling our original product: ultrasonic systems (sound pressure measurement analysis, oscillation control) since March 2021.

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Ultrasonic oscillation control technology utilizing the ultrasonic propagation characteristics of glass containers.

- Application technology of the Ultrasonic System Research Institute based on ultrasonic measurement and analysis techniques -

The Ultrasonic System Research Institute has developed an ultrasonic oscillation control probe based on the acoustic properties of glass containers. By confirming the basic acoustic characteristics (response characteristics, propagation characteristics) depending on the shape and material of each container, it enables the desired ultrasonic propagation state through oscillation control (output, waveform, oscillation frequency, changes, etc.). The key point is to evaluate the dynamic vibration characteristics of the system based on the measurement and analysis of sound pressure data. We are setting and confirming new evaluation criteria (parameters) that indicate the state of ultrasonic waves suitable for the purpose. Note: - Nonlinear characteristics (dynamic characteristics of harmonics) - Response characteristics - Fluctuation characteristics - Effects due to interactions By developing original measurement and analysis methods that consider the acoustic properties and surface elastic waves of the target object, with reference to the concepts of statistical mathematics, we have developed a new technology regarding the relationships of various detailed effects related to vibration phenomena. The specific conditions for oscillation control are determined based on experimental confirmation, as they are also influenced by the characteristics of ultrasonic probes and oscillation equipment. As a result, there are increasing instances and achievements demonstrating that new nonlinear parameters are very effective.

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Consulting services for "vibration measurement technology" using ultrasound.

We have developed a completely new "vibration measurement technology" using our original product (ultrasonic tester).

The Ultrasonic System Research Institute (located in Hachioji, Tokyo) has developed a completely new vibration measurement technology using its original product (ultrasonic tester). The ultrasonic sound pressure measurement analysis technology developed so far applies "measurement, analysis, and control" techniques related to the nonlinear phenomena of ultrasound. From the accumulation of data measuring, analyzing, and evaluating the dynamic characteristics of ultrasound propagating on surfaces, we have developed a technology that can measure, analyze, and evaluate vibration states from low frequencies (0.1 Hz) to high frequencies (200 MHz). This technology enables new countermeasures based on new vibration phenomena concerning vibrations and noise from buildings and roads, equipment, devices, walls, pipes, desks, handrails, and the moment of metal melting during welding, as well as instantaneous vibrations during machining. This is a new method and technology, and various application cases have developed from the analysis results obtained so far. In particular, continuous data collection for a standard measurement time of 72 hours is possible, allowing measurement of very low-frequency vibrations and irregularly fluctuating vibrations.

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Vibration technology using megahertz ultrasound (improvement and adjustment of vibration modes)

Vibration measurement device using ultrasonic waves - Application of megahertz ultrasonic oscillation control technology -

The Ultrasonic System Research Institute has developed a completely new technology for controlling vibrations using original products (ultrasonic systems). Based on the analysis and evaluation of the nonlinear phenomena of ultrasound, we perform oscillation control of megahertz ultrasound, utilizing the sound pressure measurement analysis and oscillation control technology we have developed so far. From the accumulation of data measuring, analyzing, and evaluating the dynamic characteristics of ultrasound propagating on surfaces, we apply technology that can measure, analyze, and evaluate vibration states from low frequencies (0.1 Hz) to high frequencies (over 900 MHz). Measures based on new vibration measurement analysis have become possible regarding vibrations and noise from buildings and roads, equipment, devices, walls, piping, desks, handrails, the moment of vibration when metal melts during welding, instantaneous vibrations during machining, and the complex vibration states of entire manufacturing devices and systems. This is a new method and technology, and various application cases have developed from the results of previous implementations. In particular, it is possible to measure and respond to vibrations at very low frequencies and irregularly fluctuating vibrations.

  • Vibration and Sound Level Meter
  • Scientific Calculation and Simulation Software
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Ultrasonic plating treatment technology (Nihon Barrel Industry Co., Ltd.)

Plating method using ultrasound and fine bubbles

The Ultrasonic System Research Institute, in collaboration with Japan Barrel Industry Co., Ltd., is implementing a "plating method" utilizing ultrasound and fine bubbles for plating treatment. This is a new ultrasonic control technology based on the measurement, analysis, and evaluation of ultrasonic propagation conditions, aimed at precision cleaning, processing, stirring, and inspection. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled for several tons of structures and machine tools in a 3000-liter tank with an ultrasonic output of less than 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave phenomena and an abstract algebraic ultrasonic model. The key point is the technology for utilizing surface elastic waves on the surface of ultrasonic elements. By confirming the ultrasonic propagation characteristics depending on the conditions of the target object (Note 1), it is important to address it as an original nonlinear resonance phenomenon. Note 1: Ultrasonic propagation characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Surface residual stress relaxation and uniformity treatment of ultrasonic cleaner (tank surface).

Improvement process for ultrasonic propagation efficiency due to harmonics above 200 MHz.

The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation state of ultrasound by measuring, analyzing, and controlling the propagation state of ultrasound and applying it as the acoustic characteristics of the target object. As a result, we have developed a technology that efficiently alleviates the residual stress on the surface of components and homogenizes the entire surface. With this technology to alleviate surface residual stress, we have improved fatigue strength against metal fatigue and achieved uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasonic propagation state, we have developed control methods, tools, and systems that realize effective dynamic changes in the target object as a certain range of stimuli that include nonlinear phenomena. We have confirmed a wide range of effects on various surfaces of metal parts, plastic parts, and powder materials. This technology is offered as a consulting service.

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  • Scientific Calculation and Simulation Software
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Ultrasonic oscillation control technology utilizing ultrasonic propagation conditions above 100 MHz.

Ultrasonic control based on the classification of ultrasonic propagation conditions (measurement, analysis, and evaluation of sound pressure data) technology.

The Ultrasonic System Research Institute has developed manufacturing and utilization technologies for ultrasonic probes that control resonance phenomena and nonlinearity regarding surface elastic waves that propagate to objects above 100 MHz with oscillations below 20 MHz. We manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. The key point is the optimization of the propagation characteristics of surface elastic waves on the surface of ultrasonic elements according to the intended use. To achieve this, we adjust the surface of the ultrasonic probe based on the ultrasonic propagation characteristics through acoustic pressure measurement, analysis, and evaluation (acoustic pressure level, frequency range, nonlinearity, dynamic characteristics, etc.) to match the intended use. Ultrasonic Probe Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment Example: Function Generator By understanding the acoustic characteristics of the target object and installation conditions, we have achieved dynamic control of surface elastic waves (propagation state). We realize propagation states tailored to various purposes.

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  • Vibration and Sound Level Meter
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Acoustic flow control technology using a portable ultrasonic cleaner (nonlinear phenomenon)

Application of technology to control the interaction between ultrasound and water tanks.

The Ultrasonic System Research Institute has developed a technology for controlling "nonlinear phenomena of ultrasound (acoustic flow)" by combining a portable ultrasonic cleaner with megahertz oscillation control using ultrasonic probes. This technology controls the dynamic characteristics of ultrasound (cavitation and acoustic flow) based on the analysis of changing ultrasonic sound pressure data (nonlinear). Tailored to the structure, material, and acoustic properties of specific target objects, it measures and confirms the interactions between ultrasound, the target object, the water tank, fixtures, and cleaning solutions to set optimal oscillation conditions for the ultrasonic probe according to the intended purpose. Note: Oscillation waveform, oscillation output, control conditions, etc. (e.g., square wave, duty 47%, 13V, sweep oscillation, 3-18 MHz, etc.) In particular, the dynamic characteristics of harmonics generated by acoustic flow control enable responses at the nano level (emulsification, dispersion, cleaning, processing, etc.). By applying and developing examples of dispersing metal powders to nanosize, it has been put into practical use in material development, chemical reaction control systems, and more.

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Ultrasonic oscillation control probe using a stainless steel vacuum double-walled container.

Technology for manufacturing megahertz ultrasonic oscillation control probes - Consulting support for manufacturing know-how.

The Ultrasonic System Research Institute has developed a technology to manufacture ultrasonic probes that can control ultrasonic propagation states above 900 MHz, tailored to specific applications. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmation of sound pressure data analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we achieve propagation states tailored to objectives regarding sound pressure levels, frequency, and dynamic characteristics through oscillation control. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: Autocorrelation analysis function bispec: Bispectrum analysis function mulmar: Impulse response analysis function mulnos: Power contribution rate analysis function

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Technology for adjusting the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements).

Development technology for ultrasonic probes and ultrasonic oscillation control systems - Aging treatment of piezoelectric elements.

The Ultrasonic System Research Institute has developed a technology to adjust the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements) based on measurement, analysis, and evaluation results regarding the propagation state of ultrasound, utilizing ultrasonic systems (sound pressure measurement, oscillation control). To utilize the surface acoustic waves of ultrasonic elements (piezoelectric elements) according to specific purposes, special surface treatments are performed on the element surface. It allows for adjustments to the sound pressure level and frequency range of the propagating ultrasound. By realizing dynamic ultrasonic propagation control through the combination of ultrasound (oscillation control) and surface acoustic waves, it has evolved into an adjustment technology based on the characteristics derived from the analysis of sound pressure data. The key point is the optimization of oscillation conditions (waveform, output, frequency, variations, etc.) that enables efficient control of nonlinear phenomena caused by surface acoustic waves. As specific technologies mentioned above, we provide consulting services for system technologies that control nonlinear phenomena (bi-spectral) resulting from the interaction of ultrasound with tanks and tools, tailored to specific purposes (cleaning, stirring, processing, welding, surface treatment, stress relief treatment, inspection, etc.).

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We have introduced our commercial aroma diffuser "Majesta Fragrance" at a karaoke bar located in the city. The model we installed is [MF-02S]. From the moment customers open the door, a gentle fragrance spreads throughout the store, enhancing the atmosphere. We hope to create a memorable store that customers will want to visit again through the use of fragrance. Majesta Fragrance is available for a free trial installation exclusively in the Kanto area. If you are interested in our fragrance services, please feel free to contact us.

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High Strength, Low Cost: The Economic Advantages of Carbon Steel Frames Carbon steel is inherently strong, and this high structural strength ensures stable wind resistance while allowing for a simple support structure, reducing the need for extra components. This also lowers the wear rate during transportation, enabling further savings in material costs and installation expenses. Transportation and Construction: Streamlining the Entire Project The advantages of carbon steel frames are also evident in the transportation and construction phases. Standardized designs simplify on-site installation and shorten construction periods. For example, carbon steel frames can be packaged using a combination of wooden sticks and iron ties, improving unloading efficiency and increasing transport volume. This reduces construction time and labor costs, distributing the overall burden of the project across all stages. Technological Innovation: Breakthroughs in Corrosion Resistance With the evolution of material technology, the corrosion treatment of carbon steel frames has also significantly advanced. Grace Solar has adapted to the technological trends in process development, and all current carbon steel frames utilize AlMgZn coating. At the same time, to meet the special requirements of each project, our company offers custom options for hot-dip galvanizing.

Aug 13, 2025

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