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  6. Technology for adjusting the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements).

Technology for adjusting the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements).

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last updated:Dec 07, 2024

超音波システム研究所
超音波システム研究所
  • Official site

Development technology for ultrasonic probes and ultrasonic oscillation control systems - Aging treatment of piezoelectric elements.

The Ultrasonic System Research Institute has developed a technology to adjust the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements) based on measurement, analysis, and evaluation results regarding the propagation state of ultrasound, utilizing ultrasonic systems (sound pressure measurement, oscillation control). To utilize the surface acoustic waves of ultrasonic elements (piezoelectric elements) according to specific purposes, special surface treatments are performed on the element surface. It allows for adjustments to the sound pressure level and frequency range of the propagating ultrasound. By realizing dynamic ultrasonic propagation control through the combination of ultrasound (oscillation control) and surface acoustic waves, it has evolved into an adjustment technology based on the characteristics derived from the analysis of sound pressure data. The key point is the optimization of oscillation conditions (waveform, output, frequency, variations, etc.) that enables efficient control of nonlinear phenomena caused by surface acoustic waves. As specific technologies mentioned above, we provide consulting services for system technologies that control nonlinear phenomena (bi-spectral) resulting from the interaction of ultrasound with tanks and tools, tailored to specific purposes (cleaning, stirring, processing, welding, surface treatment, stress relief treatment, inspection, etc.).

    Analysis and prediction systemScientific Calculation and Simulation Softwareothers
IMG_2989a.jpg

Technology for adjusting the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements).

IMG_2989a.jpg
IMG_2989a.jpg
  • Related Link - http://ultrasonic-labo.com/?p=14264

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In the range of 100 MHz and above, by utilizing measurement and analysis techniques for ultrasonic propagation conditions, we confirmed, analyzed, and evaluated the following results: 1) Harmonics above the 50th order change significantly according to the propagation conditions. 2) Resonance phenomena and nonlinear phenomena occur repeatedly below 20 kHz. 3) Resonance phenomena occur due to the shape and structure of the elements. As a result, we have made it possible to adjust ultrasonic propagation characteristics. By confirming the acoustic characteristics of the entire ultrasonic system (measurement, analysis, evaluation) and adjusting the oscillation control conditions, we have developed various applications. << Analysis of Ultrasonic Sound Pressure Data >> 1) We analyze and evaluate the statistical properties of the measurement data (stability and changes of ultrasonic waves). 2) Regarding the surface condition of the target object, we analyze and evaluate it as a response characteristic of ultrasonic vibration phenomena. 3) We evaluate the interaction between oscillation and the target object through the analysis of power contribution rates. 4) We analyze and evaluate the dynamic characteristics of ultrasonic waves due to nonlinear phenomena (results of bispectral analysis) related to the propagation of surface elastic waves in the target object. If you are interested, please contact us by email.

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Applications/Examples of results

2008. 8 Establishment of the Ultrasonic System Research Institute ... 2012. 1 Start of manufacturing and sales of ultrasonic measurement and analysis system (Ultrasonic Tester NA) ... 2024. 1 Development of technology to measure, analyze, and evaluate the interaction of ultrasonic vibrations 2024. 2 Development of surface treatment technology using megahertz ultrasound 2024. 4 Development of optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Development of optimization technology related to the combination of sound and ultrasound 2024. 6 Development of optimization and evaluation technology concerning water tanks, ultrasound, and liquid circulation 2024. 7 Development of an ultrasonic probe using components with iron plating on polyimide film 2024. 8 Development of a "megahertz ultrasound control" method applying Shannon's juggling theorem 2024. 9 Development of acoustic flow control technology using a portable ultrasonic cleaner 2024. 10 Development of "vibration technology" utilizing megahertz ultrasound 2024. 10 Development of an ultrasonic oscillation control probe using a stainless steel vacuum double-structure container 2024. 11 Development of megahertz flow-type ultrasonic technology 2024. 11 Development of ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics

Detailed information

  • IMG_6429.jpg

    Adjustment technology for ultrasonic elements (piezoelectric elements)

  • IMG_6319-8.jpg

    Adjustment technology for ultrasonic elements (piezoelectric elements)

  • IMG_9225.jpg

    Ultrasonic surface modification technology

  • IMG_7125dd.jpg

    Ultrasound system

  • IMG_6462.jpg

    Adjustment technology for ultrasonic elements (piezoelectric elements)

  • IMG_2653d.jpg

    Adjustment technology for ultrasonic elements (piezoelectric elements)

  • 20240701b.jpg

    Dynamic control technology of ultrasound.

  • IMG_6463.jpg

    Adjustment technology for ultrasonic elements (piezoelectric elements)

  • IMG_6599ss.jpg

    Adjustment technology for ultrasonic elements (piezoelectric elements)

catalog(21)

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Surface residual stress relaxation treatment using ultrasonic and fan-in bubble technology (shotless peening).

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Megahertz ultrasonic oscillation control probe (patent document)

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Consulting services for the manufacturing and evaluation technology of ultrasound probes.

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Ultrasonic oscillation control probe using a stainless steel vacuum double-walled container.

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Surface modification technology using ultrasonic probes - Ver2

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On the Propagation Phenomenon of Ultrasound - Classification and Evaluation Techniques of Ultrasound through Sound Pressure Measurement Analysis -

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About Original Nonlinear Resonance Phenomena - Ver3

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Based on the analysis of ultrasonic sound pressure measurement, the processes of cavitation and acoustic flow (cleaning, stirring, processing, surface treatment, ...) Ver3

Based on the analysis of ultrasonic sound pressure measurement, the processes of cavitation and acoustic flow (cleaning, stirring, processing, surface treatment, ...) Ver3

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Surface inspection technology utilizing the nonlinear characteristics of ultrasound - Ver2

Surface inspection technology utilizing the nonlinear characteristics of ultrasound - Ver2

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Megahertz ultrasonic oscillation control probe manufacturing technology (patent document) - Ver4

Megahertz ultrasonic oscillation control probe manufacturing technology (patent document) - Ver4

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Megahertz Ultrasonic Surface Elastic Wave Control Technology - Application of Original Ultrasonic Probe Manufacturing Technology -

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Surface Inspection Technology Using Oscillation Control of Ultrasonic Probes - Ver4

Surface Inspection Technology Using Oscillation Control of Ultrasonic Probes - Ver4

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Ultrasound sound pressure data analysis: autocorrelation and bispectrum - Ver3

Ultrasound sound pressure data analysis: autocorrelation and bispectrum - Ver3

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Cleaning technology using ultrasound and fine bubbles (microbubbles) - Ver3

Cleaning technology using ultrasound and fine bubbles (microbubbles) - Ver3

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Ultrasonic probe (curved surface compatible) using components with iron plating on polyimide film (Nihon Barrel Industry Co., Ltd.)

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Ultrasonic oscillation control probe using a stainless steel container (Ver2)

Ultrasonic oscillation control probe using a stainless steel container (Ver2)

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Development and manufacturing technology for new ultrasonic propagation tools utilizing plating technology (Nihon Barrel Industry Co., Ltd.) - Ver2

Development and manufacturing technology for new ultrasonic propagation tools utilizing plating technology (Nihon Barrel Industry Co., Ltd.) - Ver2

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Ultrasonic Oscillation System (20 MHz) Catalog

Ultrasonic Oscillation System (20 MHz) Catalog

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Ultrasonic Oscillation System USP-2021-20MHz - Specification Document (Ultrasonic System Using Commercial Function Generator)

Ultrasonic Oscillation System USP-2021-20MHz - Specification Document (Ultrasonic System Using Commercial Function Generator)

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Ultrasound and surface elastic waves (development technology for an original ultrasonic system that propagates along the surface of objects)

Ultrasound and surface elastic waves (development technology for an original ultrasonic system that propagates along the surface of objects)

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Ultrasonic Oscillation Probe << Type RA1: Original probe with surface adjustment technology tailored to the intended purpose >> Ver2

Ultrasonic Oscillation Probe << Type RA1: Original probe with surface adjustment technology tailored to the intended purpose >> Ver2

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Custom-made ultrasonic oscillation control probe

Custom-made support for ultrasonic oscillation control probes.

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The Ultrasonic System Research Institute offers custom-made ultrasonic probes that can control ultrasonic propagation states above 900 MHz. We manufacture and develop original ultrasonic oscillation control probes tailored to your needs. The key point is the operational verification of the original probes. The responsiveness to dynamic changes in ultrasonic transmission and reception is the most important factor. This characteristic determines the range of applications for harmonics. Currently, we are capable of addressing the following ranges: Ultrasonic Probe: Outline Specifications - Measurement Range: 0.01 Hz to 100 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (analytical confirmation) Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we achieve propagation states tailored to your objectives regarding sound pressure levels, frequencies, and dynamic characteristics through oscillation control. This is a fundamental technology based on measurement, analysis, and evaluation techniques for ultrasonic propagation states.

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Ultrasonic control

Ultrasonic utilization technology for 3D printers

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Ultrasound Utilization Technology for 3D Printers 1) Addition of ultrasound to jet mills 2) Ultrasound irradiation on metal powder in powder form 3) Ultrasound irradiation to 3D printers 4) Ultrasound treatment of parts manufactured by 3D printers Applications of ultrasound probes (oscillation type, measurement type, resonance type, nonlinear type) Ultrasound Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmation of acoustic pressure data analysis) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass... - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glasses, etc., we can achieve propagation conditions tailored to specific purposes regarding acoustic pressure level, frequency, and dynamic characteristics through oscillation control. This is a new foundational technology for precision cleaning, processing, stirring, inspection, etc., based on measurement, analysis, and evaluation techniques of ultrasound propagation states. Ultrasound Propagation Characteristics 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

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Ultrasonic propagation phenomenon

Classification of Ultrasonic Propagation Phenomena - Optimization Techniques for Cavitation and Acoustic Flow/Surface Elastic Waves Based on Acoustic Pressure Measurement Analysis.

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The Ultrasonic System Research Institute has developed a classification method for the phenomenon of ultrasonic vibrations propagation through the measurement and analysis of ultrasonic propagation states. This classification method estimates linear and nonlinear resonance effects based on the dynamic characteristics (changes in nonlinear phenomena) of the main frequency (power spectrum) related to the ultrasonic propagation state. From previous data analysis, we have been able to categorize effective utilization methods into the following four types: 1: Linear type 2: Nonlinear type 3: Mixed type 4: Variable type Furthermore, the variable type can be further classified into the following three types: 1: Linear variable type 2: Nonlinear variable type 3: Mixed variable type (dynamic variable type) There are numerous successful cases regarding the application of ultrasonic technology based on the development of devices, control settings, and inspections based on the above types. In particular, regarding stability and changes, detailed classification by frequency components has made it possible to efficiently set and adjust various conditions for the intended purpose and effect.

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Analysis and evaluation of ultrasonic sound pressure data

Development of ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics.

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We are evaluating the characteristics of ultrasonic equipment according to the purpose of use. <<Analysis and Evaluation of Ultrasonic Sound Pressure Data>> 1) Regarding time series data, we analyze and evaluate the statistical properties of the measurement data (stability and changes of ultrasound) through feedback analysis using a multivariate autoregressive model. 2) The effects of the oscillation part due to ultrasonic oscillation are analyzed and evaluated in relation to the surface condition of the target object through impulse response characteristics and autocorrelation analysis as response characteristics of the ultrasonic vibration phenomenon. 3) We evaluate the interaction between the oscillation and the target object (cleaning items, cleaning solutions, water tanks, etc.) through the analysis of power contribution rates. 4) Regarding the use of ultrasound (cleaning, processing, stirring, etc.), we analyze and evaluate the dynamic characteristics of ultrasound based on the nonlinear phenomena (results of bispectral analysis) of the target object (propagation of surface elastic waves) or the ultrasound propagating in the target liquid, which are the main factors of the ultrasonic effect. This analysis method is realized based on past experiences and achievements by adapting the dynamic characteristics of complex ultrasonic vibrations to the analysis methods of time series data using ultrasonic measurement data.

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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