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  6. Surface residual stress relaxation and uniformity treatment of ultrasonic cleaner (tank surface).

Surface residual stress relaxation and uniformity treatment of ultrasonic cleaner (tank surface).

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last updated:Jan 10, 2025

超音波システム研究所
超音波システム研究所
  • Official site

Improvement process for ultrasonic propagation efficiency due to harmonics above 200 MHz.

The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation state of ultrasound by measuring, analyzing, and controlling the propagation state of ultrasound and applying it as the acoustic characteristics of the target object. As a result, we have developed a technology that efficiently alleviates the residual stress on the surface of components and homogenizes the entire surface. With this technology to alleviate surface residual stress, we have improved fatigue strength against metal fatigue and achieved uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasonic propagation state, we have developed control methods, tools, and systems that realize effective dynamic changes in the target object as a certain range of stimuli that include nonlinear phenomena. We have confirmed a wide range of effects on various surfaces of metal parts, plastic parts, and powder materials. This technology is offered as a consulting service.

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IMG_2557.jpg

Surface residual stress relaxation and uniformity treatment of ultrasonic cleaner (tank surface).

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  • Related Link - http://ultrasonic-labo.com/?p=1953

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<<Consulting Services>> As consulting services utilizing megahertz ultrasonic oscillation control technology for surface treatment technology, we provide the following: 1: Explanation of principles 2: Provision of specific equipment: manufacturing and sales (Development and manufacturing of custom ultrasonic oscillation control probes if necessary) 3: Explanation of operation methods and work know-how 4: Explanation of new ultrasonic utilization technologies (application methods, etc.) Achievements and Case Studies: 1: Surface modification of ultrasonic water tanks 2: Surface modification of ultrasonic transducers 3: Ultrasonic plating treatment (control of chemical reactions) 4: Ultrasonic processing and welding (improvement of thermal conductivity efficiency through ultrasound) 5: Surface modification of various components (ultrasonic stimulation above 200 MHz: stimulation of metal structures) To achieve stable control of ultrasound, we use our original product: a megahertz ultrasonic oscillation control probe, which controls ultrasonic oscillation in the megahertz range (1-20 MHz). The method of controlling sound pressure levels is realized by controlling the original nonlinear resonance phenomenon of megahertz ultrasound (Note 1), enabling dynamic ultrasonic control (sound pressure level and frequency range) as desired. Note 1: Original nonlinear resonance phenomenon

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Applications/Examples of results

2008. 8 Establishment of the Ultrasonic System Research Institute ... 2012. 1 Start of manufacturing and sales of ultrasonic measurement and analysis system (Ultrasonic Tester NA) ... 2024. 6 Development of optimization and evaluation technology related to water tanks, ultrasound, and liquid circulation 2024. 7 Development of ultrasonic probes using components with iron plating on polyimide film 2024. 8 Development of "megahertz ultrasonic control" method applying Shannon's juggling theorem 2024. 9 Development of acoustic flow control technology using portable ultrasonic cleaners 2024. 10 Development of vibration technology utilizing megahertz ultrasound 2024. 10 Development of ultrasonic oscillation control probes using stainless steel vacuum double-structure containers 2024. 11 Development of megahertz flow-type ultrasonic technology 2024. 11 Development of ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics 2024. 12 Development of nonlinear oscillation control technology for ultrasonic probes 2024. 12 Development of surface inspection technology based on ultrasonic propagation conditions 2025. 1 Development of a megahertz flow-type ultrasonic system using a degassing fine bubble generation liquid circulation device

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  • IMG_2771.jpg

    Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz -

  • 20200829f233ss2.jpg

    Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz -

  • IMG_2396.jpg

    Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz -

  • IMG_2429.jpg

    Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz -

  • IMG_3914.jpg

    Surface residual stress relaxation and uniformity treatment of ultrasonic cleaner (tank surface) - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz.

  • IMG_0070dd.jpg

    Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz -

  • IMG_0007kkk.jpg

    Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz -

  • IMG_0007aaa.jpg

    Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz.

  • IMG_0023.jpg

    Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz -

catalog(12)

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Megahertz ultrasonic oscillation system (20 MHz) - Ultrasonic oscillation control system using original ultrasonic probe -

Megahertz ultrasonic oscillation system (20 MHz) - Ultrasonic oscillation control system using original ultrasonic probe -

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Surface modification technology (stress relaxation) for ultrasonic beauty devices Ver2

Surface modification technology (stress relaxation) for ultrasonic beauty devices Ver2

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Technology for Adding Megahertz Ultrasonic Waves to Ultrasonic Cleaners - Ver2

Technology for Adding Megahertz Ultrasonic Waves to Ultrasonic Cleaners - Ver2

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Ultrasonic Oscillation System USP-2021-20MHz - Specification Document (Ultrasonic System Using Commercial Function Generator)

Ultrasonic Oscillation System USP-2021-20MHz - Specification Document (Ultrasonic System Using Commercial Function Generator)

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Ultrasound sound pressure data analysis procedure document (using the free statistical processing language and environment "R")

Ultrasound sound pressure data analysis procedure document (using the free statistical processing language and environment "R")

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Dynamic control of ultrasonic transducer surface residual stress relaxation technology using ultrasound and fine bubbles - Ver3

Dynamic control of ultrasonic transducer surface residual stress relaxation technology using ultrasound and fine bubbles - Ver3

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Function generator oscillation of ultrasonic transducer (megahertz sweep oscillation technology) - Ver5

Function generator oscillation of ultrasonic transducer (megahertz sweep oscillation technology) - Ver5

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Dynamic Control Technology of Megahertz Ultrasonic - Ver2

Dynamic Control Technology of Megahertz Ultrasonic - Ver2

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Technology for Evaluating Ultrasonic Propagation States and Nonlinear Phenomena - Ver3

Technology for Evaluating Ultrasonic Propagation States and Nonlinear Phenomena - Ver3

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Nonlinear control technology for ultrasound - Key factor in ultrasonic cleaning: Technology to optimize acoustic flow.

Nonlinear control technology for ultrasound - Key factor in ultrasonic cleaning: Technology to optimize acoustic flow.

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Ultrasonic peening experiment (relaxation treatment of surface residual stress)

Ultrasonic peening experiment (relaxation treatment of surface residual stress)

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Ultrasound, Microbubbles, and Surface Elastic Waves - Surface Treatment Technology -

Ultrasound, Microbubbles, and Surface Elastic Waves - Surface Treatment Technology -

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News about this product(35)

Analysis of ultrasonic sound pressure data

Ultrasonic sound pressure data analysis and evaluation technology (Leading to new ultrasonic applications from ultrasonic sound pressure and vibration data)

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The Ultrasonic System Research Institute conducts consulting related to ultrasonic applications using a technology that measures, analyzes, and evaluates the propagation state of ultrasound, applying feedback analysis techniques based on multivariate autoregressive models. By organizing the measurements, analyses, and results obtained from ultrasonic testers chronologically, we establish and verify new evaluation criteria (parameters) that indicate the appropriate ultrasonic state for the intended purpose. Note: - Nonlinear characteristics (dynamic characteristics of acoustic flow) - Response characteristics - Fluctuation characteristics - Effects due to interactions By developing original measurement and analysis methods that consider the acoustic properties of the target object and surface elastic waves, we deepen our understanding of the relationships between various effects related to vibration phenomena, referencing statistical mathematical concepts. As a result, there is an increasing number of cases demonstrating that new nonlinear parameters are very effective regarding the propagation state of ultrasound and the surface of the target object. In particular, evaluation cases related to cleaning, processing, and surface treatment effects lead to successful control and improvement based on favorable confirmations.

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Sound pressure measurement analysis data

Release of ultrasonic 'sound pressure measurement analysis data'

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The Ultrasonic System Research Institute has published measurement and analysis data on ultrasonic sound pressure using its original product: an ultrasonic tester. << Measurement and Analysis of Ultrasonic Sound Pressure >> 1) By using feedback analysis through a multivariate autoregressive model, we will examine and evaluate the stability and changes of ultrasonic waves (many ultrasonic cleaning devices have issues in this regard). 2) Through the analysis of impulse response characteristics and autocorrelation, we will conduct examinations and evaluations related to tanks, transducers, and tooling (these are the most important parameters in ultrasonic processing). 3) By analyzing power contribution rates, we will examine and evaluate the optimization of ultrasonic (frequency and output), tanks, and liquid circulation (this examination is crucial for mass production devices). 4) Through nonlinear (bispectral) analysis of other factors (propagation of surface elastic waves), we will conduct examinations and evaluations tailored to the target object for cleaning, stirring, dispersion, and modification (this is necessary for research and development of ultrasonic utilization methods, including applications in nanotechnology). This analysis method is realized by adapting the measurement data to the dynamic characteristics of complex ultrasonic vibrations.

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Technology to add megahertz ultrasound to ultrasonic cleaners.

Technology to add megahertz ultrasound to ultrasonic cleaners.

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The Ultrasonic System Research Institute (Location: Hachioji City, Tokyo) has developed ultrasonic oscillation control technology that enables the use of ultrasonic propagation states above 200 MHz with oscillation below 20 MHz by utilizing a function generator and an original ultrasonic oscillation probe in relation to ultrasonic cleaners. This is a new application technology for precision cleaning, processing, and stirring based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation to the target object can be controlled with an ultrasonic output of less than 20W, even in a 5000-liter water tank. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is the appropriate use of the water tank, target object, and tools. By confirming the propagation characteristics of ultrasonic waves based on the conditions of the target object, it is important to optimize the oscillation conditions of megahertz ultrasonic waves as an original nonlinear resonance phenomenon.

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Ultrasound (Oscillation Control)

Manufacturing and development technology for original ultrasonic (sound pressure measurement and oscillation control) probes.

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The Ultrasonic System Research Institute provides consulting services based on the development technology of ultrasonic (sound pressure measurement and oscillation control) probes, applying measurement and analysis techniques for "sound pressure and vibration" related to parts inspection and precision cleaning. It involves the manufacturing, development, and application technology of ultrasonic probes. The propagation state of ultrasonic waves can be optimized according to the intended use. In particular, it is a system technology that enables new applications of ultrasonic vibrations for parts inspection and nano-level cleaning, stirring, and processing, utilizing response characteristics derived from combinations of oscillation and reception. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz (analysis confirmation of sound pressure data) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Measurement Equipment: Example - Oscilloscope Oscillation Equipment: Example - Function Generator Vibration Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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