Surface residual stress relaxation and uniformity treatment of ultrasonic cleaner (tank surface).
Improvement process for ultrasonic propagation efficiency due to harmonics above 200 MHz.
The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation state of ultrasound by measuring, analyzing, and controlling the propagation state of ultrasound and applying it as the acoustic characteristics of the target object. As a result, we have developed a technology that efficiently alleviates the residual stress on the surface of components and homogenizes the entire surface. With this technology to alleviate surface residual stress, we have improved fatigue strength against metal fatigue and achieved uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasonic propagation state, we have developed control methods, tools, and systems that realize effective dynamic changes in the target object as a certain range of stimuli that include nonlinear phenomena. We have confirmed a wide range of effects on various surfaces of metal parts, plastic parts, and powder materials. This technology is offered as a consulting service.
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basic information
<<Consulting Services>> As consulting services utilizing megahertz ultrasonic oscillation control technology for surface treatment technology, we provide the following: 1: Explanation of principles 2: Provision of specific equipment: manufacturing and sales (Development and manufacturing of custom ultrasonic oscillation control probes if necessary) 3: Explanation of operation methods and work know-how 4: Explanation of new ultrasonic utilization technologies (application methods, etc.) Achievements and Case Studies: 1: Surface modification of ultrasonic water tanks 2: Surface modification of ultrasonic transducers 3: Ultrasonic plating treatment (control of chemical reactions) 4: Ultrasonic processing and welding (improvement of thermal conductivity efficiency through ultrasound) 5: Surface modification of various components (ultrasonic stimulation above 200 MHz: stimulation of metal structures) To achieve stable control of ultrasound, we use our original product: a megahertz ultrasonic oscillation control probe, which controls ultrasonic oscillation in the megahertz range (1-20 MHz). The method of controlling sound pressure levels is realized by controlling the original nonlinear resonance phenomenon of megahertz ultrasound (Note 1), enabling dynamic ultrasonic control (sound pressure level and frequency range) as desired. Note 1: Original nonlinear resonance phenomenon
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Applications/Examples of results
2008. 8 Establishment of the Ultrasonic System Research Institute ... 2012. 1 Start of manufacturing and sales of ultrasonic measurement and analysis system (Ultrasonic Tester NA) ... 2024. 6 Development of optimization and evaluation technology related to water tanks, ultrasound, and liquid circulation 2024. 7 Development of ultrasonic probes using components with iron plating on polyimide film 2024. 8 Development of "megahertz ultrasonic control" method applying Shannon's juggling theorem 2024. 9 Development of acoustic flow control technology using portable ultrasonic cleaners 2024. 10 Development of vibration technology utilizing megahertz ultrasound 2024. 10 Development of ultrasonic oscillation control probes using stainless steel vacuum double-structure containers 2024. 11 Development of megahertz flow-type ultrasonic technology 2024. 11 Development of ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics 2024. 12 Development of nonlinear oscillation control technology for ultrasonic probes 2024. 12 Development of surface inspection technology based on ultrasonic propagation conditions 2025. 1 Development of a megahertz flow-type ultrasonic system using a degassing fine bubble generation liquid circulation device
Detailed information
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Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz -
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Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz -
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Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz -
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Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz -
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Surface residual stress relaxation and uniformity treatment of ultrasonic cleaner (tank surface) - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz.
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Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz -
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Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz -
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Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz.
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Ultrasonic cleaner (surface of the tank) surface residual stress relaxation and uniformity treatment - Improvement treatment of ultrasonic propagation efficiency using harmonics above 200 MHz -
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.