Acoustic flow control technology using a portable ultrasonic cleaner (nonlinear phenomenon)
Application of technology to control the interaction between ultrasound and water tanks.
The Ultrasonic System Research Institute has developed a technology for controlling "nonlinear phenomena of ultrasound (acoustic flow)" by combining a portable ultrasonic cleaner with megahertz oscillation control using ultrasonic probes. This technology controls the dynamic characteristics of ultrasound (cavitation and acoustic flow) based on the analysis of changing ultrasonic sound pressure data (nonlinear). Tailored to the structure, material, and acoustic properties of specific target objects, it measures and confirms the interactions between ultrasound, the target object, the water tank, fixtures, and cleaning solutions to set optimal oscillation conditions for the ultrasonic probe according to the intended purpose. Note: Oscillation waveform, oscillation output, control conditions, etc. (e.g., square wave, duty 47%, 13V, sweep oscillation, 3-18 MHz, etc.) In particular, the dynamic characteristics of harmonics generated by acoustic flow control enable responses at the nano level (emulsification, dispersion, cleaning, processing, etc.). By applying and developing examples of dispersing metal powders to nanosize, it has been put into practical use in material development, chemical reaction control systems, and more.
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basic information
Based on the dynamic characteristics of standing waves and cavitation inherent to ultrasonic devices, a technology has been developed to optimize the balance between cavitation and acoustic flow through the conditions of megahertz ultrasonic oscillation using multiple ultrasonic probes, enabling a wide range of applications for various equipment. Previously, there were often many trade-offs involved, but this technology allows for the setting and control of ultrasonic probe oscillation in response to various interactions. It has become possible to dynamically control acoustic flow that includes harmonics of the 10th order or higher by utilizing multiple ultrasonic probes. Through original measurement and analysis techniques for ultrasonic propagation states, we provide consulting services for the evaluation of acoustic flow, leveraging extensive know-how. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)
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Applications/Examples of results
Correspondence Examples Additional to semiconductor cleaning equipment, machining equipment, welding equipment, plating processing processes, automobile manufacturing equipment, medical device manufacturing equipment, food manufacturing equipment, .... Maintenance and servicing equipment, ships, plants, .. ... April 2024: Develop optimization technology for resonance phenomena and nonlinear phenomena May 2024: Develop optimization technology related to the combination of sound and ultrasound June 2024: Develop optimization and evaluation technology related to water tanks, ultrasound, and liquid circulation July 2024: Develop an ultrasound probe using components with iron plating on polyimide film August 2024: Develop a "megahertz ultrasound control" method applying Shannon's juggling theorem September 2024: Develop acoustic flow control technology using a portable ultrasonic cleaner October 2024: Develop "vibration technology" using megahertz ultrasound October 2024: Develop an ultrasound oscillation control probe using a stainless steel vacuum double-structure container November 2024: Develop megahertz flow-type ultrasound technology November 2024: Develop ultrasound sound pressure data analysis and evaluation technology considering interaction and response characteristics December 2024: Develop nonlinear oscillation control technology for ultrasound probes
Detailed information
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Portable ultrasonic cleaner
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Ultrasonic oscillation control technology using a portable ultrasonic cleaner and ultrasonic probe.
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Ultrasonic oscillation control technology using a portable ultrasonic cleaner
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Ultrasonic oscillation control technology using a portable ultrasonic cleaner and ultrasonic probe.
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Ultrasonic oscillation control technology using a portable ultrasonic cleaner and ultrasonic probe.
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Ultrasonic oscillation control technology using a portable ultrasonic cleaner and ultrasonic probe.
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Portable ultrasonic cleaner
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Ultrasonic oscillation control technology using a portable ultrasonic cleaner and ultrasonic probe.
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Ultrasonic oscillation control technology using a portable ultrasonic cleaner and ultrasonic probe.
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.