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  6. Ultrasonic plating treatment technology (Nihon Barrel Industry Co., Ltd.)

Ultrasonic plating treatment technology (Nihon Barrel Industry Co., Ltd.)

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last updated:Dec 21, 2024

超音波システム研究所
超音波システム研究所
  • Official site

Plating method using ultrasound and fine bubbles

The Ultrasonic System Research Institute, in collaboration with Japan Barrel Industry Co., Ltd., is implementing a "plating method" utilizing ultrasound and fine bubbles for plating treatment. This is a new ultrasonic control technology based on the measurement, analysis, and evaluation of ultrasonic propagation conditions, aimed at precision cleaning, processing, stirring, and inspection. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled for several tons of structures and machine tools in a 3000-liter tank with an ultrasonic output of less than 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave phenomena and an abstract algebraic ultrasonic model. The key point is the technology for utilizing surface elastic waves on the surface of ultrasonic elements. By confirming the ultrasonic propagation characteristics depending on the conditions of the target object (Note 1), it is important to address it as an original nonlinear resonance phenomenon. Note 1: Ultrasonic propagation characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

    Non-destructive testingScientific Calculation and Simulation Softwareothers
P8010088.jpg

Ultrasonic plating treatment technology (Nihon Barrel Industry Co., Ltd.)

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  • Related Link - http://ultrasonic-labo.com/?p=3272

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basic information

The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 900 MHz, utilizing the iron plating technology of Japan Barrel Industry Co., Ltd. We have created new ultrasonic propagation tools (ultrasonic probes, etc.). This ultrasonic technology is available for consulting. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed by analysis) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator Regarding usage, the key point is the setting of various parameters utilizing the characteristics of a discrete-value function generator controlled digitally. By using a nonlinear resonant ultrasonic oscillation probe, the control range of sound pressure levels due to resonance phenomena is greatly expanded, significantly differing from conventional resonance phenomena. This allows for the optimization of control settings based on sound pressure measurement analysis, avoiding phenomena such as damage or destruction.

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Applications/Examples of results

2008. 8 Establishment of the Ultrasonic System Research Institute ... 2012. 1 Start of manufacturing and sales of ultrasonic measurement and analysis system (Ultrasonic Tester NA) ... 2023. 10 Patent application for megahertz ultrasonic plating 2023. 11 Development of ultrasonic oscillation control technology to control nonlinear phenomena 2024. 7 Development of ultrasonic probe using components with iron plating on polyimide film 2024. 8 Development of "megahertz ultrasonic control" method applying Shannon's juggling theorem 2024. 9 Development of acoustic flow control technology using portable ultrasonic cleaner 2024. 10 Development of "vibration technology" utilizing megahertz ultrasonic waves 2024. 10 Development of ultrasonic oscillation control probe using stainless steel vacuum double-structure container 2024. 11 Development of megahertz flow-type ultrasonic (underwater shower) technology 2024. 11 Development of ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics 2024. 12 Development of nonlinear oscillation control technology for ultrasonic probes 2024. 12 Development of surface inspection technology based on ultrasonic propagation state

Detailed information

  • 20240827-0004a.jpg

    Analysis of ultrasonic sound pressure data

  • 20240827-0004ab.jpg

    Analysis of ultrasonic sound pressure data

  • 20240827-0004ad.jpg

    Analysis of ultrasonic sound pressure data

  • 20240827-0004ac.jpg

    Analysis of ultrasonic sound pressure data

  • IMG_1667.jpg

    Analysis of ultrasonic sound pressure data

  • IMG_8352.jpg

    Ultrasonic sound pressure data

  • IMG_351600.jpg

    Deaerated fine bubble generation liquid circulation system

  • IMG_0339000.jpg

    Effects of ultrasound and fine bubbles

  • IMG_7071.jpg

    Analysis of ultrasonic sound pressure data

catalog(28)

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Ultrasonic Oscillation System USP-2021-20MHz - Specification Document (Ultrasonic System Using Commercial Function Generator)

Ultrasonic Oscillation System USP-2021-20MHz - Specification Document (Ultrasonic System Using Commercial Function Generator)

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Ultrasound Probe Manufacturing Technology (Consulting Support) Ver3

Ultrasound Probe Manufacturing Technology (Consulting Support) Ver3

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Ultrasonic Oscillation System of Megahertz Ultrasonic Waves (Catalog) 2025.01.07

Ultrasonic Oscillation System of Megahertz Ultrasonic Waves (Catalog) 2025.01.07

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Ultrasound System Specification Document (for *** Co.) - Ultrasound Sound Pressure Measurement, Analysis, Evaluation, and Oscillation Control System -

Ultrasound System Specification Document (for *** Co.) - Ultrasound Sound Pressure Measurement, Analysis, Evaluation, and Oscillation Control System -

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Ultrasonic plating technology (Japan Barrel Industry Co., Ltd., Ultrasonic System Research Institute)

Ultrasonic plating technology (Japan Barrel Industry Co., Ltd., Ultrasonic System Research Institute)

TECHNICAL
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Mechanism of Ultrasonic Cleaning and Effective Utilization Methods ver3.0 (Acoustic Flow Control through Ultrasonic Sound Pressure Measurement and Analysis Technology)

Mechanism of Ultrasonic Cleaning and Effective Utilization Methods ver3.0 (Acoustic Flow Control through Ultrasonic Sound Pressure Measurement and Analysis Technology)

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Online Seminar Text: Fundamentals of Ultrasonic Cleaning Technology and Troubleshooting

Online Seminar Text: Fundamentals of Ultrasonic Cleaning Technology and Troubleshooting

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Improvement and enhancement of ultrasonic devices <Measurement, analysis, and evaluation of sound pressure data> Ver2

Improvement and enhancement of ultrasonic devices <Measurement, analysis, and evaluation of sound pressure data> Ver2

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Cleaning technology using ultrasound and fine bubbles (microbubbles) - Ver3

Cleaning technology using ultrasound and fine bubbles (microbubbles) - Ver3

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Ultrasonic probe-based component inspection technology (application of nonlinear analysis techniques for sound pressure data)

Ultrasonic probe-based component inspection technology (application of nonlinear analysis techniques for sound pressure data)

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Development and manufacturing technology for new ultrasonic propagation tools utilizing plating technology (Nihon Barrel Industry Co., Ltd.) - Ver2

Development and manufacturing technology for new ultrasonic propagation tools utilizing plating technology (Nihon Barrel Industry Co., Ltd.) - Ver2

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Technology for adding megahertz ultrasound to ultrasonic cleaners—dynamic control of ultrasound based on acoustic pressure measurement analysis.

Technology for adding megahertz ultrasound to ultrasonic cleaners—dynamic control of ultrasound based on acoustic pressure measurement analysis.

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Flow-type Ultrasonic System Technology Based on Ultrasonic Sound Pressure Measurement Analysis - Ver4

Flow-type Ultrasonic System Technology Based on Ultrasonic Sound Pressure Measurement Analysis - Ver4

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Optimization and evaluation technology related to water tanks, ultrasound, and liquid circulation.

Optimization and evaluation technology related to water tanks, ultrasound, and liquid circulation.

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Ultrasonic Technology Utilizing Statistical Thinking - Ver2

Ultrasonic Technology Utilizing Statistical Thinking - Ver2

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Measurement, analysis, and evaluation of ultrasonic sound pressure data.

Measurement, analysis, and evaluation of ultrasonic sound pressure data.

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Statistical Mathematics of Ultrasonic Data (Analysis using the free statistical processing language and environment "R")

Statistical Mathematics of Ultrasonic Data (Analysis using the free statistical processing language and environment "R")

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Electroplating Technology - Megahertz Ultrasonic Cleaning - No. 2

Electroplating Technology - Megahertz Ultrasonic Cleaning - No. 2

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Electroplating Technology - Megahertz Ultrasonic Cleaning -

Electroplating Technology - Megahertz Ultrasonic Cleaning -

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Ultrasonic probe (curved surface compatible) using components with iron plating on polyimide film (Nihon Barrel Industry Co., Ltd.)

Ultrasonic probe (curved surface compatible) using components with iron plating on polyimide film (Nihon Barrel Industry Co., Ltd.)

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Nonlinear resonance-type ultrasonic oscillation probe

Nonlinear resonance-type ultrasonic oscillation probe

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Design and manufacturing technology for ultrasonic dedicated tanks.

Design and manufacturing technology for ultrasonic dedicated tanks.

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Optimization technology based on the analysis of ultrasonic sound pressure data - Evaluation technology based on the propagation characteristics of nonlinear phenomena.

Optimization technology based on the analysis of ultrasonic sound pressure data - Evaluation technology based on the propagation characteristics of nonlinear phenomena.

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Technology for measuring, analyzing, and evaluating the propagation state of ultrasound.

Technology for measuring, analyzing, and evaluating the propagation state of ultrasound.

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Ultrasonic Testing of Plated Surfaces - Surface Inspection Technology Using Ultrasound -

Ultrasonic Testing of Plated Surfaces - Surface Inspection Technology Using Ultrasound -

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Ultrasound sound pressure measurement analysis system (ultrasound tester): Nonlinear analysis of ultrasound (bispectrum) operation manual.

Ultrasound sound pressure measurement analysis system (ultrasound tester): Nonlinear analysis of ultrasound (bispectrum) operation manual.

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Ultrasonic oscillation control probe using a stainless steel container (Ver2)

Ultrasonic oscillation control probe using a stainless steel container (Ver2)

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Precision cleaning technology using ultrasound—Optimization of cavitation and acoustic flow.

Precision cleaning technology using ultrasound—Optimization of cavitation and acoustic flow.

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News about this product(9)

Sound pressure measurement analysis data

Release of ultrasonic 'sound pressure measurement analysis data'

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The Ultrasonic System Research Institute has published measurement and analysis data on ultrasonic sound pressure using its original product: an ultrasonic tester. << Measurement and Analysis of Ultrasonic Sound Pressure >> 1) By using feedback analysis through a multivariate autoregressive model, we will examine and evaluate the stability and changes of ultrasonic waves (many ultrasonic cleaning devices have issues in this regard). 2) Through the analysis of impulse response characteristics and autocorrelation, we will conduct examinations and evaluations related to tanks, transducers, and tooling (these are the most important parameters in ultrasonic processing). 3) By analyzing power contribution rates, we will examine and evaluate the optimization of ultrasonic (frequency and output), tanks, and liquid circulation (this examination is crucial for mass production devices). 4) Through nonlinear (bispectral) analysis of other factors (propagation of surface elastic waves), we will conduct examinations and evaluations tailored to the target object for cleaning, stirring, dispersion, and modification (this is necessary for research and development of ultrasonic utilization methods, including applications in nanotechnology). This analysis method is realized by adapting the measurement data to the dynamic characteristics of complex ultrasonic vibrations.

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Ultrasonic control

Ultrasonic utilization technology for 3D printers

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Ultrasound Utilization Technology for 3D Printers 1) Addition of ultrasound to jet mills 2) Ultrasound irradiation on metal powder in powder form 3) Ultrasound irradiation to 3D printers 4) Ultrasound treatment of parts manufactured by 3D printers Applications of ultrasound probes (oscillation type, measurement type, resonance type, nonlinear type) Ultrasound Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmation of acoustic pressure data analysis) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass... - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glasses, etc., we can achieve propagation conditions tailored to specific purposes regarding acoustic pressure level, frequency, and dynamic characteristics through oscillation control. This is a new foundational technology for precision cleaning, processing, stirring, inspection, etc., based on measurement, analysis, and evaluation techniques of ultrasound propagation states. Ultrasound Propagation Characteristics 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

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Ultrasonic probe using a component with iron plating on polyimide film.

Ultrasonic probe using a component with iron plating on polyimide film (technology utilizing ultrasonic propagation characteristics of iron plating)

  • Product news

The Ultrasonic System Research Institute has developed an ultrasonic oscillation control probe using components coated with iron on polyimide film. By applying this technology, we provide consulting services for "ultrasonic and vibration measurement, propagation control..." for various curved surfaces. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicon, Teflon, glass... Oscillation Equipment Example: Function Generator By understanding the acoustic characteristics of the target object and installation conditions, we have achieved dynamic control of surface elastic waves (propagation state). We realize propagation states tailored to various purposes (cleaning, stirring, etc.). Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Ultrasonic cleaner using fine bubbles (microbubbles) and ultrasound.

Technical documentation on the use of fine bubbles (microbubbles) in ultrasonic applications - Deaeration fine bubble generation liquid circulation device.

  • Company news

Technology for stably utilizing fine bubbles with a spherical size of 20μm or less—nano-level cleaning method that controls acoustic flow of ultrasound— 1-1. Basics of Ultrasound 1-2. Propagation Phenomena of Ultrasonic Vibration 1-3. Fine Bubbles (Microbubbles) *Properties of Microbubbles* 1) Bubbles of about 10μm rise slowly over approximately 3 hours to a height of 1m. 2) The generated bubbles exist independently without coalescing, resulting in excellent dispersion. 3) They have the property of slowly rising in water and adsorbing tiny debris to bring it to the surface. ... 13) The negative potential depends on the pH of the water. 14) Microbubbles have excellent scattering characteristics for ultrasound. 15) Microbubbles collapse as a resonance phenomenon when exposed to ultrasonic irradiation. These properties are expected to be further elucidated in the future, but currently contain many unknown aspects. Propagation Characteristics of Ultrasound 1) Detection of Vibration Modes (Changes in Self-Correlation) 2) Detection of Nonlinear Phenomena (Changes in Bicoherence) 3) Detection of Response Characteristics (Analysis of Impulse Response) 4) Detection of Interactions (Analysis of Power Contribution Rate)

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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