Plating method using ultrasound and fine bubbles
The Ultrasonic System Research Institute, in collaboration with Japan Barrel Industry Co., Ltd., is implementing a "plating method" utilizing ultrasound and fine bubbles for plating treatment. This is a new ultrasonic control technology based on the measurement, analysis, and evaluation of ultrasonic propagation conditions, aimed at precision cleaning, processing, stirring, and inspection. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled for several tons of structures and machine tools in a 3000-liter tank with an ultrasonic output of less than 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic wave phenomena and an abstract algebraic ultrasonic model. The key point is the technology for utilizing surface elastic waves on the surface of ultrasonic elements. By confirming the ultrasonic propagation characteristics depending on the conditions of the target object (Note 1), it is important to address it as an original nonlinear resonance phenomenon. Note 1: Ultrasonic propagation characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)
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basic information
The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 900 MHz, utilizing the iron plating technology of Japan Barrel Industry Co., Ltd. We have created new ultrasonic propagation tools (ultrasonic probes, etc.). This ultrasonic technology is available for consulting. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed by analysis) - Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator Regarding usage, the key point is the setting of various parameters utilizing the characteristics of a discrete-value function generator controlled digitally. By using a nonlinear resonant ultrasonic oscillation probe, the control range of sound pressure levels due to resonance phenomena is greatly expanded, significantly differing from conventional resonance phenomena. This allows for the optimization of control settings based on sound pressure measurement analysis, avoiding phenomena such as damage or destruction.
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Applications/Examples of results
2008. 8 Establishment of the Ultrasonic System Research Institute ... 2012. 1 Start of manufacturing and sales of ultrasonic measurement and analysis system (Ultrasonic Tester NA) ... 2023. 10 Patent application for megahertz ultrasonic plating 2023. 11 Development of ultrasonic oscillation control technology to control nonlinear phenomena 2024. 7 Development of ultrasonic probe using components with iron plating on polyimide film 2024. 8 Development of "megahertz ultrasonic control" method applying Shannon's juggling theorem 2024. 9 Development of acoustic flow control technology using portable ultrasonic cleaner 2024. 10 Development of "vibration technology" utilizing megahertz ultrasonic waves 2024. 10 Development of ultrasonic oscillation control probe using stainless steel vacuum double-structure container 2024. 11 Development of megahertz flow-type ultrasonic (underwater shower) technology 2024. 11 Development of ultrasonic sound pressure data analysis and evaluation technology considering interaction and response characteristics 2024. 12 Development of nonlinear oscillation control technology for ultrasonic probes 2024. 12 Development of surface inspection technology based on ultrasonic propagation state
Detailed information
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Analysis of ultrasonic sound pressure data
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Analysis of ultrasonic sound pressure data
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Analysis of ultrasonic sound pressure data
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Analysis of ultrasonic sound pressure data
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Analysis of ultrasonic sound pressure data
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Ultrasonic sound pressure data
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Deaerated fine bubble generation liquid circulation system
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Effects of ultrasound and fine bubbles
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Analysis of ultrasonic sound pressure data
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.