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  3. 超音波システム研究所
  4. Ultrasonic cleaning technology based on sound pressure measurement and analysis - Dynamic control of ultrasound using a degassed fine bubble generation liquid circulation device.
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  • Jun 28, 2024
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Jun 28, 2024

Ultrasonic cleaning technology based on sound pressure measurement and analysis - Dynamic control of ultrasound using a degassed fine bubble generation liquid circulation device.

超音波システム研究所 超音波システム研究所
<The Reality of Cleaning> 1: Managing cleaning equipment and cleaning solutions is difficult. In the case of cleaning devices that utilize vibrational phenomena as a physical action, the low-frequency vibrational phenomena caused by the installation of the device, along with the device's inherent vibrational phenomena, and the vibrational phenomena of the objects being cleaned and tools interact with each other, resulting in a complex change in the vibrational state. In many cases where cleaning effects are observed, nonlinear vibrational phenomena occur. To confirm nonlinearity and manage it, logical learning and an understanding of vibration measurement are necessary. As for the chemical action of cleaning solutions, in devices that utilize cleaning effects, managing the concentration of detergents is important, but measuring the concentration distribution within the tank is a challenging situation. Various distributions change due to interactions with the environment, such as liquid temperature, humidity, air temperature, and atmospheric pressure. In particular, the distribution of dissolved gas concentration has a significant impact on chemical reactions, but no methods are known to achieve uniform dissolved gas concentration. (Using the diffusivity of fine bubbles is one method.) If detergents are added but only increase the variability of the concentration distribution, it will result in greater variability in cleaning results. ....
Classification of Ultrasonic Cavitation and Acoustic Flow
Classification of Ultrasonic Cavitation and Acoustic Flow
Classification of interactions by ultrasound
Classification of interactions by ultrasound
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Optimization of cavitation and acoustic flow using a degassed fine bubble generation liquid circulation device.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing microbubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: Two types of ultrasonic transducers (standard types 38 kHz, 72 kHz) that perform surface modification treatment using ultrasonic waves and microbubbles. 2: An ultrasonic dedicated tank (standard type, inner dimensions: 500*310*340mm) that performs surface modification treatment using ultrasonic waves and microbubbles. 3: A degassing and microbubble generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation via a control device. 5: An acoustic pressure management system using an ultrasonic tester. *Features This is an effective device utilizing an ultrasonic dedicated tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Depending on the target and purpose of cleaning, stirring, and surface modification, two types of ultrasonic transducers are combined and controlled. The recommended combination is in the state of 38 kHz and 72 kHz. Technology for stably utilizing fine bubbles of 20 μm or less.

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Surface treatment technology using a megahertz ultrasonic oscillation control probe -- Improvement treatment of metal fatigue strength (relaxation and uniformization of surface residual stress) --

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Ultrasonic oscillation control system using an original ultrasonic probe.

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Manufacturing technology for custom-made ultrasonic oscillation control probes (characteristic testing)

Acoustic property test using ultrasound

The Ultrasonic System Research Institute offers custom-made ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 900 MHz. We manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. The key point is the operational confirmation of the original probes. The responsiveness to dynamic changes in ultrasonic transmission and reception is the most important factor. This characteristic determines the range of applications for harmonics. Currently, we can accommodate the following ranges: Ultrasonic Probe: Outline Specifications Measurement Range: 0.01 Hz to 100 MHz Oscillation Range: 1 kHz to 25 MHz Propagation Range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we achieve propagation states tailored to specific purposes regarding sound pressure levels, frequencies, and dynamic characteristics through oscillation control. This is a new foundational technology for precision cleaning, processing, stirring, inspection, etc., based on measurement, analysis, and evaluation techniques for ultrasonic propagation states.

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Nonlinear oscillation control technology for ultrasonic probes based on sound pressure measurement analysis.

Ultrasonic oscillation and control technology based on measurement and analysis using an ultrasonic tester.

The Ultrasonic System Research Institute has developed a technology to control nonlinear ultrasonic phenomena by utilizing the interactions generated from simultaneously oscillating two types of ultrasonic probes from one oscillation channel of a function generator. Note: Nonlinear (resonance) phenomena refer to the resonance phenomenon that occurs when the generation of harmonics produced by original oscillation control is realized at high amplitudes, resulting in ultrasonic vibration resonance. By optimizing the ultrasonic propagation characteristics of various materials according to their intended purpose, efficient ultrasonic oscillation control becomes possible. Through the measurement and analysis of sound pressure data from ultrasonic testers, this system technology allows for the dynamic changes of surface elastic waves to be controlled according to their intended use. In practical terms, multiple (two types of) ultrasonic probes generate multiple (two types of) oscillations (sweep oscillation, pulse oscillation), which create complex vibration phenomena (original nonlinear resonance phenomena), achieving high sound pressure at high frequency propagation states, or achieving low frequency propagation states with high sound pressure levels tailored to the desired natural frequency.

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<Dynamic System of Ultrasonics> - Optimization of Liquid Circulation -

Control technology for acoustic flow (nonlinear phenomena) based on sound pressure measurement analysis.

The Ultrasonic System Research Institute has developed a system that applies technology to measure and analyze the state of ultrasonic waves propagating in the liquid within an ultrasonic tank, setting and controlling the propagation state of ultrasonic waves according to the effects of the tank's structure, strength, manufacturing conditions, and the state of liquid circulation. The liquid circulation within the ultrasonic tank is captured as a system, and the primary purpose of many ultrasonic (tank) applications is to predict or control the sound pressure changes of the liquid inside the tank. However, numerous issues have been pointed out in many implementations due to discrepancies between theory and practice. In response to such cases: 1) The removal of obstacles involves the use of statistical data analysis methods, which is the technology for measuring and analyzing ultrasonic propagation states. 2) Based on the results of data analysis related to the subject, the characteristics of the subject are confirmed, which is the technology for detecting the acoustic properties related to the surface elastic waves of the object. 3) Progressing to control realization through characteristic confirmation involves technology for controlling nonlinear phenomena. By employing the above methods, the utilization state of ultrasonic waves has been improved for efficient use, and there are numerous examples of original systems that have realized the intended use of ultrasonic waves.

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Ultrasonic cleaning machine manufacturing and development consulting

Ultrasonic cleaning machine using a degassed fine bubble (microbubble) generation liquid circulation device.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development methods of ultrasonic cleaning machines using a "degasified fine bubble (microbubble) generation liquid circulation device" that can efficiently control ultrasonic waves. Ultrasonic Cleaning Machine (Degasified Fine Bubble Generation Liquid Circulation System) --Ultrasonic Cleaning System KT0600K-- 1) Cleaning Tank Material: SUS304 (t = 3.0 mm) Dimensions (internal): W530 × D530 × H370 mm 2) Liquid Circulation Degasified fine bubble generation liquid circulation system Nominal flow rate: 12-30 L/MIN 3) Ultrasonic (Power Supply: AC 100V) MU-300 Transducer Size: 260 × 150 × 90 mm Oscillator Size: 320 × 420 × 145 mm Frequency 1) 28 kHz Output: 300W (MAX) Frequency 2) 40 kHz Output: 300W (MAX) Frequency 3) 72 kHz Output: 300W (MAX)

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Consulting services based on the classification technology of ultrasonic propagation phenomena.

Ultrasonic control technology based on the classification of nonlinear phenomena in which ultrasonic vibrations propagate.

The Ultrasonic System Research Institute has developed a classification method for the phenomenon of ultrasonic vibration propagation by analyzing measurement data of ultrasonic propagation states using bispectral analysis. The method developed in this instance estimates the linear and nonlinear resonance effects based on the dynamic characteristics (changes in nonlinear phenomena) of the main frequencies (power spectrum) related to the ultrasonic propagation state. From previous data analysis, we have been able to classify effective utilization methods into the following four types: 1: Linear type 2: Nonlinear type 3: Mixed type 4: Variable type There are numerous successful cases of device development and control settings based on each of the above types. This technology will be offered as a consulting service. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: The following tools will be used for analysis. Note: "R" is a free statistical processing language and environment.

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Cleaning technology using ultrasound and fine bubbles (microbubbles)

Ultrasonic cleaning technology based on the measurement, analysis, and evaluation of ultrasonic propagation conditions.

The Ultrasonic System Research Institute has developed technology that applies "measurement, analysis, and control" techniques related to the nonlinearity of ultrasound to analyze and evaluate the dynamic characteristics of ultrasonic vibrations propagating through various targets (elastic bodies, liquids, gases). This technology optimizes interactions concerning cleaning objects, tools, ultrasonic transducers, water tanks, and liquid circulation according to specific purposes. Through previous oscillation, measurement, and analysis using ultrasonic oscillation control probes and ultrasonic testers, we have developed optimization technology for ultrasonic utilization by examining various relationships and response characteristics (Note: power contribution rate, impulse response, etc.). Regarding the measurement and analysis of ultrasound, the setting of sampling time utilizes original simulation technology. This technology is provided as consulting for the optimization of ultrasonic systems (cleaning, stirring, processing, etc.). The propagation characteristics of ultrasound include: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rate)

  • Vibration and Sound Level Meter
  • Scientific Calculation and Simulation Software
  • others

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Truck berth vehicle detection

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Regarding the response during the summer vacation period.

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We sincerely apologize for the inconvenience, but we will be closed for summer vacation during the following period. Closure period: August 9 (Saturday) to August 17 (Sunday), 2025 Inquiries received during this period will be addressed sequentially starting from August 18 (Monday). We appreciate your understanding and cooperation.

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High-Performance Materials Week [Osaka] 13th High-Performance Plastics Exhibition Thank You for Attending

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  • イプロスがリアル展示会を主催します! AI/DX 営業・マーケティング展 出展社募集中 リード数・商談数が止まらない!新しいリアル展示会を提供 会期 2026年3月24日(火)~25日(水) 会場 東京ビッグサイト東4ホール 出展概要資料を進呈!
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