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  4. Control of megahertz ultrasonic oscillation and surface acoustic waves.
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  • Apr 07, 2023
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Apr 07, 2023

Control of megahertz ultrasonic oscillation and surface acoustic waves.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute is developing applied system technologies that utilize surface acoustic waves through ultrasonic control. By combining ultrasonic (oscillation control) with surface acoustic waves, we achieve dynamic ultrasonic propagation control. The key point is the setting of oscillation conditions (waveform, output, frequency, variations, etc.) that enables efficient control of nonlinear phenomena caused by surface acoustic waves. As specific technologies, we have developed system technologies that control nonlinear phenomena (bicoherence) resulting from the interaction of ultrasonic waves with water tanks and tools, tailored to specific purposes (cleaning, stirring, processing, welding, surface treatment, stress relief treatment, inspection, etc.). As a result of utilizing measurement and analysis techniques for ultrasonic propagation states, we have confirmed that: 1) Control of harmonics beyond the 50th order has been achieved, 2) Resonance phenomena and nonlinear phenomena below 20 kHz can be optimized, 3) It can be applied to multiple ultrasonic oscillations. Confirming the acoustic characteristics of the system (measurement, analysis, evaluation) and adjusting the oscillation control conditions is our know-how.
Ultrasonic oscillation control and surface acoustic waves
Ultrasonic oscillation control and surface acoustic waves
Ultrasonic oscillation control and surface acoustic waves
Ultrasonic oscillation control and surface acoustic waves
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Manufacturing technology for ultrasonic probes (oscillating type, measuring type, resonant type, nonlinear type)

Technology to control low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute has developed technology to manufacture ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 500 MHz, tailored to specific applications. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 200 MHz Oscillation Range: 1.0 kHz to 25 MHz Propagation Range: 0.5 kHz to over 900 MHz (confirmed through acoustic pressure data analysis) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., and through oscillation control, we achieve propagation states tailored to specific purposes regarding acoustic pressure levels, frequencies, and dynamic characteristics. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties of various materials, ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model.

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Megahertz ultrasonic oscillation (sweep oscillation, pulse oscillation) system

Technology for optimizing the resonance and nonlinear phenomena of ultrasonic vibrations through megahertz oscillation control of an original ultrasonic oscillation control probe.

The Ultrasonic System Research Institute has developed a technology to control the nonlinear vibration phenomena of surface acoustic waves through ultrasonic oscillation control techniques. By confirming the basic acoustic characteristics of ultrasonic waves (response characteristics, propagation characteristics) for various targets (water tanks, transducers, probes, fixtures, objects, etc.), we realize ultrasonic propagation states tailored to specific applications through oscillation control. Using two or more types of nonlinear resonant ultrasonic oscillation control probes, we dynamically control high-frequency propagation states above 900 MHz through the setting of oscillation conditions for sweep oscillation and pulse oscillation (note), resulting in high sound pressure level resonance phenomena and the generation of harmonics (nonlinear phenomena of 10th order and above). Note: Precision cleaning examples Sweep oscillation: 700 kHz – 20 MHz, 15 W Pulse oscillation: 13 MHz, 8 W Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" statistical processing language autcor: autocorrelation analysis function bispec: bispectrum analysis function

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Ultrasonic control technology using two function generators.

New ultrasonic dynamic control technology

The Ultrasonic System Research Institute has developed a completely new dynamic control technology for ultrasound using two function generators. This technology enables the control of ultrasonic nonlinear phenomena and resonance phenomena through different types of (sweep) oscillation using two different waveforms. By applying this technology, we are developing practical methods to relieve surface residual stress in components and various application technologies, and we provide consulting services. Standard settings: 1) Sweep oscillation control from 3 MHz to 20 MHz 2) Sweep oscillation control from 60 kHz to 13 MHz 3) Ultrasonic dynamic control using a 42 kHz 35W ultrasonic cleaner (realizing dynamic fluctuation-type ultrasonic propagation control) Note: Regarding the surface of the ultrasonic cleaner's tank, surface residual stress relief and uniform treatment are performed using an ultrasonic oscillation control probe and a degassing fine bubble generation liquid circulation device. As a result of the uniformization effect, ultrasonic control using harmonics above 200 MHz has been achieved.

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Surface treatment technology using dynamic control of ultrasound and fine bubbles.

Acoustic flow control technology using ultra-fine bubbles and megahertz ultrasound.

<<Deaeration Fine Bubble Generation Liquid Circulation Device>> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the bubble size of the dissolved gas due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above-mentioned deaeration fine bubble generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles, and when measuring the fine bubbles, the distribution of ultrafine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled. 6) In the state where ultrasonic waves can be stably controlled, the original product: a megahertz ultrasonic oscillation control probe is used to control the oscillation of megahertz (1-20 MHz) ultrasonic waves. The method of controlling the sound pressure level is achieved by controlling the original nonlinear resonance phenomenon of liquid circulation and megahertz ultrasonic waves, setting and controlling it to an effective dynamic state.

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Ultrasonic oscillation control system using an original ultrasonic probe.

- Technology for controlling low-frequency resonance phenomena and high-frequency nonlinear phenomena based on sound pressure measurement analysis and evaluation.

The Ultrasonic System Research Institute manufactures and sells an "Oscillation System (20MHz)" that allows for easy control of megahertz ultrasonic oscillation. System Overview (Ultrasonic Oscillation System (20MHz)) Contents (20MHz Type) - Two ultrasonic oscillation probes - One set of function generator - One set of operation manual (USB memory) Features (20MHz Type) - Ultrasonic oscillation frequency Specification: 20kHz to 25MHz (or 24MHz) - Output range: 5mVp-p to 20Vp-p - Sampling rate: 200MSa/s (or 250MSa/s) This system utilizes commercially available function generators. We will propose a quoted price with a function generator set according to your needs. Standard Reference Example Oscillation System 20MHz starting from 80,000 yen November 2024: Development of megahertz flow-type ultrasonic technology November 2024: Development of ultrasonic sound pressure data analysis and evaluation technology December 2024: Development of nonlinear oscillation control technology for ultrasonic probes January 2025: Development of megahertz flow-type ultrasonic system

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Megahertz ultrasound oscillation control device using an original ultrasonic probe.

Consulting support for the development of ultrasonic devices based on technology that controls surface acoustic waves through surface treatment of ultrasonic probe piezoelectric elements.

The Ultrasonic System Research Institute manufactures and sells ultrasonic systems utilizing the following original products: 1) Sound Pressure Measurement and Analysis System (Ultrasonic Tester) 2) Megahertz Ultrasonic Oscillation Control Probe 3) Ultrasonic Oscillation System (20 MHz type) Features of the Sound Pressure Measurement and Analysis System: Ultrasonic Tester 200 MHz type * Measurement (analysis) frequency range Specification: 0.01 Hz to 200 MHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours * Simultaneous measurement of any two points * Display of measurement results in graph form * Includes software for time-series data analysis Overview Specifications of the Ultrasonic Probe Measurement range: 0.01 Hz to 200 MHz Oscillation range: 0.5 kHz to 25 MHz Propagation range: 0.5 kHz to over 900 MHz (confirmed and evaluated through analysis) Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. Oscillation equipment example: Function generator Propagation Characteristics of the Ultrasonic Probe 1) Detection of vibration modes 2) Detection of nonlinear phenomena 3) Detection of response characteristics 4) Detection of interactions

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Cleaning technology using ultrasound and fine bubbles (microbubbles)

Ultrasonic cleaning technology based on the measurement, analysis, and evaluation of ultrasonic propagation conditions.

The Ultrasonic System Research Institute has developed technology that applies "measurement, analysis, and control" techniques related to the nonlinearity of ultrasound to analyze and evaluate the dynamic characteristics of ultrasonic vibrations propagating through various targets (elastic bodies, liquids, gases). This technology optimizes interactions concerning cleaning objects, tools, ultrasonic transducers, water tanks, and liquid circulation according to specific purposes. Through previous oscillation, measurement, and analysis using ultrasonic oscillation control probes and ultrasonic testers, we have developed optimization technology for ultrasonic utilization by examining various relationships and response characteristics (Note: power contribution rate, impulse response, etc.). Regarding the measurement and analysis of ultrasound, the setting of sampling time utilizes original simulation technology. This technology is provided as consulting for the optimization of ultrasonic systems (cleaning, stirring, processing, etc.). The propagation characteristics of ultrasound include: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rate)

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Ultrasonic cleaning machine utilizing nonlinear phenomena from ultrasound and fine bubbles.

Optimization of cavitation and acoustic flow using a degassed fine bubble generation liquid circulation device.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing microbubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: Two types of ultrasonic transducers (standard types 38 kHz, 72 kHz) that perform surface modification treatment using ultrasonic waves and microbubbles. 2: An ultrasonic dedicated tank (standard type, inner dimensions: 500*310*340mm) that performs surface modification treatment using ultrasonic waves and microbubbles. 3: A degassing and microbubble generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation via a control device. 5: An acoustic pressure management system using an ultrasonic tester. *Features This is an effective device utilizing an ultrasonic dedicated tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Depending on the target and purpose of cleaning, stirring, and surface modification, two types of ultrasonic transducers are combined and controlled. The recommended combination is in the state of 38 kHz and 72 kHz. Technology for stably utilizing fine bubbles of 20 μm or less.

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Megahertz ultrasonic technology - Control of surface acoustic waves -

Technology for developing a nonlinear control system for ultrasound using feedback analysis techniques based on multivariate autoregressive models.

The Ultrasonic System Research Institute has developed dynamic control technology for surface elastic waves, taking into account the propagation characteristics and paths of ultrasound using an original ultrasonic system (sound pressure measurement, analysis, evaluation, and oscillation control). This is a foundational technology for developing a nonlinear control system for ultrasound. It enables various applications tailored to specific purposes (cleaning, processing, stirring, chemical reactions, etc.). We are publishing fundamental experiments on megahertz ultrasound for various materials, structures, and sizes. The key point is the setting of oscillation conditions (waveform, output, frequency, variations, etc.) as a vibration system that allows for efficient control of nonlinear phenomena related to ultrasonic propagation. As specific technologies, we have developed concrete system technologies that control nonlinear phenomena (bi-spectral) resulting from the interaction of ultrasound with water tanks, tools, etc., according to specific purposes (cleaning, stirring, processing, welding, surface treatment, stress relief treatment, inspection, etc.).

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