Technology for developing a nonlinear control system for ultrasound using feedback analysis techniques based on multivariate autoregressive models.
The Ultrasonic System Research Institute has developed dynamic control technology for surface elastic waves, taking into account the propagation characteristics and paths of ultrasound using an original ultrasonic system (sound pressure measurement, analysis, evaluation, and oscillation control). This is a foundational technology for developing a nonlinear control system for ultrasound. It enables various applications tailored to specific purposes (cleaning, processing, stirring, chemical reactions, etc.). We are publishing fundamental experiments on megahertz ultrasound for various materials, structures, and sizes. The key point is the setting of oscillation conditions (waveform, output, frequency, variations, etc.) as a vibration system that allows for efficient control of nonlinear phenomena related to ultrasonic propagation. As specific technologies, we have developed concrete system technologies that control nonlinear phenomena (bi-spectral) resulting from the interaction of ultrasound with water tanks, tools, etc., according to specific purposes (cleaning, stirring, processing, welding, surface treatment, stress relief treatment, inspection, etc.).
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basic information
Example Standard System 1 (for a tank with a liquid volume of up to 2000 liters) A tank treated with surface modification using ultrasound and fine bubbles One de-aeration fine bubble generation liquid circulation device, ON/OFF control One base ultrasonic transducer, ON/OFF control 35-45 kHz, 600W (output 10W to 400W) Two megahertz ultrasonic oscillation control probes Megahertz ultrasonic oscillation control probe 1, pulse oscillation 1-20 MHz (output 15W) Megahertz ultrasonic oscillation control probe 2, sweep oscillation 13-20 MHz (output 15W) Example Standard System 3 (for devices with maximum dimensions of 5m in length, width, and height) Note 1: Confirmation of the propagation state of megahertz ultrasound is necessary Note 2: If the propagation efficiency of ultrasound is poor, develop an optimal dedicated probe Three megahertz ultrasonic oscillation control probes Megahertz ultrasonic oscillation control probe 1, sweep oscillation 1-20 MHz (output 15W) Megahertz ultrasonic oscillation control probe 2, sweep oscillation 11-20 MHz (output 15W) Megahertz ultrasonic oscillation control probe 3, pulse oscillation 13-18 MHz (output 10W)
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Applications/Examples of results
Example Standard System 2 Stainless steel tank treated with surface modification using ultrasound and fine bubbles (A tank design considering liquid circulation is desirable The overflow tank structure allows for compatibility with PVC tanks) Degassing fine bubble generation liquid circulation device: 2 units, ON/OFF control (ON/OFF control can be set individually) Base ultrasonic transducer: 2 units, ON/OFF control 35-45 kHz, 600W (output 10W to 400W) 25-35 kHz, 600W (output 10W to 400W) Four megahertz ultrasonic oscillation control probes Megahertz ultrasonic oscillation control probe 1: pulse oscillation 10-20 MHz (output 8W) Megahertz ultrasonic oscillation control probe 2: sweep oscillation 10-18 MHz (output 15W) Megahertz ultrasonic oscillation control probe 3: pulse oscillation 10-20 MHz (output 8W) Megahertz ultrasonic oscillation control probe 4: sweep oscillation 13-20 MHz (output 15W) December 2024: Development of surface inspection technology based on ultrasonic propagation state January 2025: Development of a megahertz flow-type ultrasonic system
Detailed information
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Megahertz ultrasonic surface elastic wave control technology
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Megahertz ultrasonic surface elastic wave control technology
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Megahertz ultrasonic surface elastic wave control technology
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Megahertz ultrasonic surface elastic wave control technology
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Megahertz ultrasonic surface elastic wave control technology
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Megahertz ultrasonic surface elastic wave control technology
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Megahertz ultrasonic surface elastic wave control technology
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Megahertz ultrasonic surface elastic wave control technology
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Megahertz ultrasonic surface elastic wave control technology
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Company information
The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.