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  3. 超音波システム研究所
  4. Surface modification technology (stress relaxation) of ultrasonic beauty devices.
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  • Feb 22, 2023
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Feb 22, 2023

Surface modification technology (stress relaxation) of ultrasonic beauty devices.

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed (and published) methods to apply technologies using ultrasound and fine bubbles/microbubbles to ultrasonic beauty devices for: 1) Techniques to relax and homogenize residual stress on component surfaces 2) Techniques to remove microscopic burrs Through the technology that relaxes surface residual stress using ultrasound and microbubbles, improvements in fatigue strength against metal fatigue can be achieved, leading to the homogenization of the ultrasonic beauty device surface and the efficiency of ultrasonic oscillation and propagation. We have experienced significant changes in the usage conditions of ultrasound (dynamic characteristics of propagation frequency). In particular, the ultrasonic sound pressure level and propagation frequency vary greatly depending on the edge treatment of the metal parts that come into contact with the skin. By performing homogenization treatment, stable reproducibility and long lifespan can be realized. (This has been developed from achievements in ultrasonic cleaning.) This technology is offered as a consulting service. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (impulse response) 4) Detection of interactions (power contribution rate)
Surface modification (stress relaxation) technology
Surface modification (stress relaxation) technology
Surface modification (stress relaxation) technology
Surface modification (stress relaxation) technology
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超音波美顔器の表面改質(応力緩和)技術Ver2.pdf[5018427]

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Consulting services based on sound pressure measurement analysis using ultrasonic technology.

Consulting on ultrasonic cleaning technology using optimization techniques for cavitation and acoustic flow.

The Ultrasonic System Research Institute has developed a technology that applies "measurement, analysis, and control" techniques related to the nonlinearity of ultrasound to analyze and evaluate the dynamic characteristics of ultrasonic vibrations propagating through various media (elastic bodies, liquids, gases). This technology optimizes interactions related to cleaning objects, tools, ultrasonic transducers, water tanks, and liquid circulation according to specific objectives. By utilizing ultrasonic oscillation control probes and ultrasonic testers, we have developed optimization techniques for ultrasonic applications through the examination of various relationships and response characteristics (Note: power contribution rate, impulse response, etc.) based on previous oscillation, measurement, and analysis. Regarding the measurement and analysis of ultrasound, the setting of sampling time and other parameters utilizes original simulation technology. This technology is provided as consulting services for the optimization of ultrasonic systems (cleaning, stirring, processing, etc.).

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Ultrasonic dedicated tank (design, manufacturing, development, consulting support)

Design, development, manufacturing, and technology of ultrasonic equipment tailored to specific purposes based on the measurement and analysis of ultrasonic vibrations—aging treatment of ultrasonic equipment.

Development of a Dedicated Ultrasonic Tank The Ultrasonic System Research Institute has developed a dedicated ultrasonic tank by applying measurement technology related to the propagation state of ultrasound. As a result of using the newly developed dedicated ultrasonic tank for ultrasonic cleaning and surface modification, it has become easier to control not only the utilization efficiency of ultrasound but also the propagation states of cavitation and acceleration. This represents a completely new manufacturing technology (Note) for tanks and surface treatment technology, and it has been confirmed to be a significant achievement through measurement and analysis of the states. Note: Original design, manufacturing, and adjustment methods. This method and technical know-how are offered as part of our consulting services. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response mulnos: power contribution rate

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Flow-type ultrasonic control technology using a small pump

Original product: Ultrasonic control technology based on measurement, analysis, and evaluation of acoustic flow using an ultrasonic tester.

The Ultrasonic System Research Institute has developed a "flow-type ultrasonic (acoustic flow) control technology" that dynamically controls the propagation state of ultrasound (acoustic flow) through liquid circulation using a small pump. By using an ultrasonic tester to analyze the complex changes in flow and ultrasound, including the interactions of the water tank, liquid (microbubbles), and ultrasonic transducer, this system technology allows for the control of acoustic flow changes tailored to specific applications. In practical terms, it is a method for optimizing various interactions and vibration modes while considering the installation state of the liquid circulation device and the surface elastic waves of the target object, enabling ON/OFF control (or control of flow rate, flow velocity, etc.) of the current liquid circulation device. In particular, by utilizing the characteristics of the pump to alternately circulate liquid and gas, new effects of ultrasound and microbubbles are being realized. In nano-level applications, as a "flow-type ultrasonic system," efficient ultrasonic utilization has been achieved through "ultrasonic showers" that include frequency changes of over 300 megahertz.

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Technology for using ultrasonic cleaners through sweep oscillation.

- Technology combining sweep oscillation with ultrasonic probes and ultrasonic cleaners -

The Ultrasonic System Research Institute has developed ultrasonic oscillation control technology that enables the utilization of ultrasonic propagation states above 100 MHz by applying a function generator and ultrasonic probe to ultrasonic cleaners. This is a new application technology based on the measurement, analysis, evaluation, and techniques of ultrasonic propagation states, aimed at precision cleaning, processing, and stirring. By utilizing the acoustic properties (surface elastic waves) of various materials, it is possible to control ultrasonic stimulation above 100 MHz to the target object with an ultrasonic output of less than 20 W, even in a 1000-liter water tank. This was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic model of ultrasound. The key point is to confirm the ultrasonic propagation characteristics of the target object, which is important for setting the oscillation conditions of the ultrasonic oscillation control probe as an optimization of the system's vibration modes related to sweep oscillation and pulse oscillation, serving as a control method for the original nonlinear resonance phenomenon.

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Ultrasonic sound pressure measurement analysis system "Ultrasonic Tester NA"

We will measure, analyze, and evaluate the propagation state of ultrasound using an ultrasonic tester.

Features (for standard specifications) * Measurement (analysis) frequency range Specification: 0.1 Hz to 10 MHz * Ultrasonic oscillation Specification: 1 Hz to 100 kHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours * Simultaneous measurement of any two points * Display of measurement results in graph form * Attached software for time series data analysis This is a measurement system using an ultrasonic probe. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position, state, and elastic waves, detecting various acoustic performances. Ultrasonic Probe: Outline Specifications Measurement range: 0.01 Hz to 10 MHz Oscillation range: 1 kHz to 25 MHz Propagation range: 1 kHz to over 900 MHz Materials: Stainless steel, LCP resin, silicone, Teflon, glass... Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Acoustic property test using ultrasound (confirmation of suitability for ultrasonic cleaning)

Application of a new surface inspection technology using megahertz ultrasonic oscillation.

The Ultrasonic System Research Institute has developed a new surface inspection technology using megahertz ultrasonic oscillation based on its track record of analyzing ultrasonic data propagating on the surface of target objects. Using this technology, we will evaluate the ultrasonic propagation characteristics of the items to be cleaned and compile a report proposing effective control, frequency, and output levels for ultrasonic cleaning machines. This method applies measurement and analysis techniques for "sound pressure and vibration" by controlling the oscillation of the ultrasonic probe. By using an original ultrasonic probe tailored to the vibration modes propagating on the surface of the target object, we can confirm the propagation state of ultrasonic waves in narrow grooves and edge areas. Furthermore, through original oscillation control, we will measure and analyze the dynamic characteristics of low-frequency propagation properties and the generation state of harmonics due to nonlinearity. This is an application of the new ultrasonic oscillation control technology. By utilizing nonlinear phenomena related to megahertz ultrasonic propagation states that match the acoustic characteristics of the target object, it is possible to detect the unique acoustic properties of the object.

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Ultrasonic sound pressure measurement analysis device and oscillation control device.

A combination of "Ultrasonic Tester NA," which allows for easy measurement and analysis of ultrasound, and "Ultrasonic Oscillation System," which enables easy control of ultrasonic oscillation.

Ultrasonic "Sound Pressure Measurement Analysis Device (Ultrasonic Tester NA)" The Ultrasonic System Research Institute manufactures and sells the "Ultrasonic Tester NA (Standard Type)", which allows for easy measurement and analysis of ultrasonic waves. System Overview (Recommended System: Ultrasonic Tester NA) 1. Price 10 MHz Type: 198,000 yen (including tax: 10% consumption tax) 100 MHz Type: 264,000 yen (including tax: 10% consumption tax) 200 MHz Type: 297,000 yen (including tax: 10% consumption tax) 2. Contents One dedicated probe for measuring sound pressure of ultrasonic cleaners One general-purpose ultrasonic measurement probe One oscilloscope set One set of analysis software, instruction manual, and various installation sets (USB memory) 3. Features * Measurement (analysis) frequency range 10 MHz Type: from 0.1 Hz to 10 MHz 100 MHz Type: from 0.1 Hz to 100 MHz 200 MHz Type: from 0.1 Hz to 200 MHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours * Simultaneous measurement of any two points * Measurement results displayed in graphs * Analysis software for time-series data included

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Consulting on "plating treatment" using ultrasound and fine bubbles.

Ultrasonic plating treatment technology using fine bubbles and megahertz ultrasonic waves.

The Ultrasonic System Research Institute has been developing ultrasonic plating treatment technology utilizing fine bubbles and megahertz ultrasound in collaboration with Japan Barrel Industry Co., Ltd. since 2015. Note: As of August 2024, it is continuously evolving based on good results into various application technologies. 1) Cleaning, processing, welding, plating... surface treatment... 2) Chemical reactions, liquid homogenization, stirring... 3) Inspection, evaluation... 4) Optimization control of ultrasound and fine bubbles tailored to specific purposes. Currently, in collaboration with Japan Barrel Industry Co., Ltd., we are developing application technologies utilizing ultrasound and fine bubbles for iron plating treatment (iron powder, amorphous, megahertz ultrasound...). If you are interested, please contact us via email. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Ultrasonic technology for homogenization and fluidity improvement of liquids (especially solvents).

- Application of nanolevel stirring, emulsification, dispersion, and grinding technology to control nonlinear ultrasonic phenomena (acoustic flow) -

- Technology for controlling nonlinear ultrasonic phenomena for nano-level stirring, emulsification, dispersion, and grinding - Ultrasonic Treatment 1: "Nanonization of Powders" Ultrasonic Treatment 2: "Homogenization of Liquids and Improvement of Fluidity" The Ultrasonic System Research Institute has developed a technology for "homogenizing liquids and improving fluidity using ultrasonic technology," utilizing the "technology for controlling nonlinear ultrasonic phenomena (acoustic flow)." This technology controls ultrasonic (cavitation and acoustic flow) by utilizing (evaluating) the ultrasonic propagation characteristics (analysis results) of indirect containers, ultrasonic tanks, and other items through surface inspection. Furthermore, it realizes effective ultrasonic (cavitation and acoustic flow) propagation states tailored to the structure, material, and acoustic characteristics of specific target objects, in accordance with the interactions between glass containers, ultrasonic waves, and target objects, through the control of ultrasonic oscillation. In particular, the dynamic characteristics of harmonics achieved through acoustic flow control enable responses at the nano level. Ultrasonic Propagation Characteristics: 1) Vibration Modes (Self-Correlation) 2) Nonlinear Phenomena (Bicoherence) 3) Response Characteristics (Impulse Response) 4) Interactions (Power Contribution Rate)

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Ultrasonic control technology using indirect containers

Technology for controlling nonlinear phenomena of ultrasound.

The Ultrasonic System Research Institute has developed a technology for controlling "nonlinear phenomena of ultrasound (acoustic flow)" using indirect containers. This technology utilizes (evaluates) the ultrasonic propagation characteristics (analysis results) of indirect containers, ultrasonic water tanks, and other items to control ultrasound (cavitation and acoustic flow). Furthermore, it realizes effective ultrasonic (cavitation and acoustic flow) propagation states tailored to the structure, material, and acoustic characteristics of specific target objects, by controlling the oscillation of ultrasound in accordance with the interactions between glass containers, ultrasound, and target objects. In particular, the dynamic characteristics of harmonics through acoustic flow control enable responses at the nanoscale. This has been applied and developed from examples of dispersing metal powders to nanosize. By employing control technologies for standing waves and cavitation in relation to ultrasound, as well as propagation control technologies for indirect containers, we can appropriately control cavitation and acoustic flow. Through original measurement and analysis techniques for ultrasonic propagation states, we have confirmed the evaluation of acoustic flow and numerous know-how.

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Ultrasonic technology for liquid homogenization and flowability improvement.

- Technology for controlling nonlinear ultrasonic phenomena, enabling nano-level stirring, emulsification, dispersion, and grinding techniques.

Ultrasonic Treatment 1: "Nanopowdering" Ultrasonic Treatment 2: "Liquid Homogenization and Flowability Improvement" The Ultrasonic System Research Institute has developed a "technology for liquid homogenization and flowability improvement using ultrasonic control of nonlinear phenomena (acoustic flow)." This technology utilizes (evaluates) the ultrasonic propagation characteristics (analysis results) of indirect containers, ultrasonic tanks, and other items through surface inspection to control ultrasonic (cavitation and acoustic flow). Furthermore, it achieves effective ultrasonic (cavitation and acoustic flow) propagation states tailored to the structure, material, and acoustic properties of specific target objects, by controlling the ultrasonic oscillation in accordance with the interactions between glass containers, ultrasonic waves, and target objects. In particular, the dynamic characteristics of harmonics through acoustic flow control enable responses at the nanoscale. It has been applied and developed from the example of dispersing metal powders to nanosize.

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A technology for alleviating surface residual stress through the control of megahertz ultrasonic oscillation.

Surface treatment technology using a megahertz ultrasonic oscillation control probe -- Improvement treatment of metal fatigue strength (relaxation and uniformization of surface residual stress) --

The Ultrasonic System Research Institute has developed methods for measuring, analyzing, and evaluating surface residual stress by applying the following technologies: 1) Manufacturing technology for ultrasonic probes 2) Evaluation technology for ultrasonic propagation conditions 3) Surface inspection technology using ultrasound Based on numerous achievements, we believe that various applications are possible as ultrasonic utilization technology, and we are making related technologies publicly available. Specific examples: Surface treatment know-how: Standard settings Output: 13-15V Rectangular wave: Duty 47.1% Sweep range: 500kHz - 13MHz, 2 seconds Settings for low-intensity targets (or long processing times): Output: 1-3V Rectangular wave: Duty 47.1% Sweep range: 300kHz - 3MHz, 1 second (or 100kHz - 5MHz, 1 second) Note: The oscillation conditions can vary significantly due to the ultrasonic propagation characteristics of the target object and the oscillation characteristics of the function generator. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Surface residual stress relaxation and uniformization technology for ultrasonic transducers.

A technology for alleviating and equalizing the surface residual stress of ultrasonic transducers using an ultrasonic and fine bubble generation liquid circulation system.

The Ultrasonic System Research Institute has published a technology that applies measurement, analysis, and control techniques related to the propagation state of ultrasound to relax the surface residual stress of ultrasonic transducers using an ultrasonic and fine bubble generation liquid circulation system. This technology for relaxing surface residual stress enables the improvement of fatigue strength against metal fatigue. In particular, by considering the guided waves (surface elastic waves) of the target object in the propagation state of ultrasound, we have developed a method to achieve effective ultrasonic irradiation conditions through the setting, tooling, and control. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. This technology will be offered as a consulting service. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic properties, can be utilized and developed as a distinctive operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.

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Surface residual stress relaxation and uniformity treatment of ultrasonic cleaner (tank surface).

Improvement process for ultrasonic propagation efficiency due to harmonics above 200 MHz.

The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation state of ultrasound by measuring, analyzing, and controlling the propagation state of ultrasound and applying it as the acoustic characteristics of the target object. As a result, we have developed a technology that efficiently alleviates the residual stress on the surface of components and homogenizes the entire surface. With this technology to alleviate surface residual stress, we have improved fatigue strength against metal fatigue and achieved uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasonic propagation state, we have developed control methods, tools, and systems that realize effective dynamic changes in the target object as a certain range of stimuli that include nonlinear phenomena. We have confirmed a wide range of effects on various surfaces of metal parts, plastic parts, and powder materials. This technology is offered as a consulting service.

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An article has been published about the case of introducing the expense reimbursement system "Rakuraku Seisan" at TSP Corporation. ~ In the case of TSP ~ Before the introduction, there were challenges such as dealing with the "paper" sent from various locations and the reliance on specific individuals for the tasks. After the introduction, the input and checking of FB data, which used to take 2 to 3 hours, can now be completed in just 5 minutes. Additionally, the mindset of the accounting department, which was previously reliant on manual entry, has changed. [Case Overview] ■ Challenges before introduction - Dealing with "paper" sent from various locations, reliance on specific individuals ■ Key points of introduction - A robust support system for setup and operation - Easy to start from a small scale both financially and functionally *For more details, please refer to the related links or feel free to contact us.

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The facility operating the nurse call system has made the bed exit sensor wireless, allowing it to notify in conjunction with the nurse call. By simply connecting the mat sensor "Foldable Thin Matt-kun," the body movement call "Ugo-kun," and the wheelchair body movement call "Ayumi-chan" to the transmitter HB-RS, you can make the bed exit sensor wireless. The infrared sensor "Just Place Pole-kun" has the transmitter HB-RS built-in. 【Features】 ○ Wireless conversion by simply connecting existing sensors to the transmitter HB-WSK. ○ The bed exit sensor notifies wirelessly in conjunction with the nurse call. ○ Up to 5 transmitters can be registered with one receiver. ○ The communication distance between the transmitter and receiver is approximately 10 meters. ◎ For more details, please contact us or download the catalog.

Sep 26, 2025

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Full and Empty Management (Medium to Large Scale)

Parking lot occupancy management vehicle detection sensor | Hotron Co., Ltd.

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Full and empty management refers to the real-time display of parking availability and the management of efficient use of parking spaces. By utilizing Hotron's sensors, drivers can quickly discover available parking spaces, achieving efficient parking lot operations. ■ For large parking lots, the "floor management method" and "block management method," which focus on cost reduction, are recommended. Sensors are installed at regular intervals to count the number of vehicles passing through. This method offers the advantage of easy installation and low costs. 【Target Products】 - Vehicle Count Sensor CCS2 - Ultrasonic Sensor HM-UX2/UW2 ■ For smaller scale operations, the "space management method," which installs sensors in each parking space to display availability with high accuracy, is recommended. By ensuring accurate full and empty displays, it helps prevent unnecessary entry of new vehicles and enables safe parking lot operations. 【Target Products】 - Occupancy Detection Sensor HM-UX2/UW2 - Occupancy/Pass Detection Sensor HM-LC6 - Occupancy Detection Sensor HM-LC7/LC7-FLS - Occupancy/Pass Detection Sensor HM-S6 - Occupancy Detection Sensor HM-S8

Sep 26, 2025

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[Castem Co., Ltd.] "From the development stage to cast products" Announcement of participation in the Kansai Machine Element Technology Exhibition

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Castem Co., Ltd. will exhibit at the "Monozukuri World Osaka - Mechanical Components Technology Exhibition" held at Intex Osaka from Wednesday, October 1 to Friday, October 3, 2025. We will showcase lost-wax precision casting and MIM (Metal Injection Molding) products, as well as introduce our new technology, mold-less casting "Digital Cast." In addition to our popular casting demonstrations, we will present case studies on solving issues related to metal parts. Please utilize our "Technical Consultation Booth" to learn about optimal manufacturing methods tailored to your needs, from ultra-small lots to mass production. 【Exhibition Overview】 Dates: October 1 (Wed) - October 3 (Fri), 2025, 10:00 AM - 5:00 PM Venue: Intex Osaka (1-5-102 Nanko-Kita, Suminoe-ku, Osaka City, Osaka Prefecture) Exhibition Booth Number: Hall 6, B Hall 51-1 Pre-registration allows for smooth entry. It is convenient to register via the URL below before your visit. We sincerely look forward to your attendance. https://www.manufacturing-world.jp/osaka/ja-jp/register.html?code=1431877272389396-VEK

Sep 26, 2025

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We will be exhibiting at interOpto2025 / Light and Laser Science and Technology Fair (Ultraviolet Fair).

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From November 11, 2025 (Tuesday), at Pacifico Yokohama, we will be exhibiting at interOpto2025 / Light and Laser Science and Technology Fair (organized by the Optical Industry Technology Promotion Association / Optronics Corporation) with a focus on: - UV-transmitting glass that can be molded - Diffusion glass that can uniformly diffuse incident light - A double-sided lens array that is molded without lamination 【About the Exhibition】 Event Name: interOpto2025 / Light and Laser Science and Technology Fair UV Fair Date: November 11 (Tuesday) to 13 (Thursday), 2025 Opening Hours: 10:00 AM to 5:00 PM Venue: Pacifico Yokohama Exhibition Hall C Booth Number: C-15 Organizer: Optical Industry Technology Promotion Association / Optronics Corporation Official Website: https://www.optronics.co.jp/interopto/ We invite everyone attending this exhibition to visit our booth "Gosuzumi Seiko Glass." We sincerely look forward to meeting you on-site.

Sep 26, 2025

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