Acoustic property test using ultrasound (confirmation of suitability for ultrasonic cleaning)
Application of a new surface inspection technology using megahertz ultrasonic oscillation.
The Ultrasonic System Research Institute has developed a new surface inspection technology using megahertz ultrasonic oscillation based on its track record of analyzing ultrasonic data propagating on the surface of target objects. Using this technology, we will evaluate the ultrasonic propagation characteristics of the items to be cleaned and compile a report proposing effective control, frequency, and output levels for ultrasonic cleaning machines. This method applies measurement and analysis techniques for "sound pressure and vibration" by controlling the oscillation of the ultrasonic probe. By using an original ultrasonic probe tailored to the vibration modes propagating on the surface of the target object, we can confirm the propagation state of ultrasonic waves in narrow grooves and edge areas. Furthermore, through original oscillation control, we will measure and analyze the dynamic characteristics of low-frequency propagation properties and the generation state of harmonics due to nonlinearity. This is an application of the new ultrasonic oscillation control technology. By utilizing nonlinear phenomena related to megahertz ultrasonic propagation states that match the acoustic characteristics of the target object, it is possible to detect the unique acoustic properties of the object.
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In particular, regarding the preliminary evaluation of precision parts such as screws and bolts, and precision cleaning components like glass and lenses, utilizing the response characteristics derived from the combination of oscillation and reception, this is a fundamental technology that serves as a new evaluation parameter for ultrasonic vibrations. By constructing and modifying a logical model based on the measurement, analysis, and evaluation of the dynamic characteristics of ultrasound related to the propagation phenomena of surface elastic waves, we expressed the target object's acoustic characteristics based on effective utilization results tailored to the purpose (evaluation). Note: 1) Propagation frequency characteristics 2) Sound pressure level attenuation characteristics 3) Harmonic and subharmonic generation characteristics Based on the above, we propose effective utilization methods for ultrasonic cleaning machines: 1) Oscillation frequency and output 2) Control methods 3) Effective tools and effective cleaning methods Ultrasonic oscillation probe: Outline specifications - Measurement range: 0.01 Hz to 200 MHz - Oscillation range: 0.5 kHz to 25 MHz - Propagation range: 0.5 kHz to over 700 MHz (confirmed through analysis) - Material: Stainless steel, Teflon, glass, etc. - Oscillation equipment: Example - Function generator
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Applications/Examples of results
2008. 8 Established the Ultrasonic System Research Institute ... 2012. 1 Started manufacturing and selling ultrasonic measurement and analysis systems (Ultrasonic Tester NA) ... 2023. 8 Developed ultrasonic control technology using spectral series in abstract mathematics 2023. 8 Developed a combination technology of sweep oscillation and pulse oscillation 2023. 9 Developed ultrasonic propagation control technology over 100 MHz 2023. 10 Applied for a patent for megahertz ultrasonic plating 2023. 11 Developed ultrasonic oscillation control technology to control nonlinear phenomena 2024. 1 Developed technology to measure, analyze, and evaluate the interaction of ultrasonic vibrations 2024. 2 Developed surface treatment technology using megahertz ultrasonic waves 2024. 4 Developed optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Developed optimization technology related to the combination of sound and ultrasonic waves 2024. 6 Developed optimization and evaluation technology concerning water tanks, ultrasonic waves, and liquid circulation 2024. 7 Developed an ultrasonic probe using components with iron plating on polyimide film 2024. 8 Developed a "megahertz ultrasonic control" method applying Shannon's juggling theorem
Detailed information
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Surface inspection technology
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Surface inspection technology
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Surface inspection technology
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Surface inspection technology
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Acoustic property test using ultrasound
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Acoustic property test using ultrasound
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Acoustic property test using ultrasound
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Acoustic and vibration characteristic testing using ultrasound.
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Acoustic property test using ultrasound
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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.