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  6. Acoustic property test using ultrasound (confirmation of suitability for ultrasonic cleaning)

Acoustic property test using ultrasound (confirmation of suitability for ultrasonic cleaning)

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last updated:Dec 03, 2024

超音波システム研究所
超音波システム研究所
  • Official site

Application of a new surface inspection technology using megahertz ultrasonic oscillation.

The Ultrasonic System Research Institute has developed a new surface inspection technology using megahertz ultrasonic oscillation based on its track record of analyzing ultrasonic data propagating on the surface of target objects. Using this technology, we will evaluate the ultrasonic propagation characteristics of the items to be cleaned and compile a report proposing effective control, frequency, and output levels for ultrasonic cleaning machines. This method applies measurement and analysis techniques for "sound pressure and vibration" by controlling the oscillation of the ultrasonic probe. By using an original ultrasonic probe tailored to the vibration modes propagating on the surface of the target object, we can confirm the propagation state of ultrasonic waves in narrow grooves and edge areas. Furthermore, through original oscillation control, we will measure and analyze the dynamic characteristics of low-frequency propagation properties and the generation state of harmonics due to nonlinearity. This is an application of the new ultrasonic oscillation control technology. By utilizing nonlinear phenomena related to megahertz ultrasonic propagation states that match the acoustic characteristics of the target object, it is possible to detect the unique acoustic properties of the object.

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Acoustic property test using ultrasound (confirmation of suitability for ultrasonic cleaning)

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In particular, regarding the preliminary evaluation of precision parts such as screws and bolts, and precision cleaning components like glass and lenses, utilizing the response characteristics derived from the combination of oscillation and reception, this is a fundamental technology that serves as a new evaluation parameter for ultrasonic vibrations. By constructing and modifying a logical model based on the measurement, analysis, and evaluation of the dynamic characteristics of ultrasound related to the propagation phenomena of surface elastic waves, we expressed the target object's acoustic characteristics based on effective utilization results tailored to the purpose (evaluation). Note: 1) Propagation frequency characteristics 2) Sound pressure level attenuation characteristics 3) Harmonic and subharmonic generation characteristics Based on the above, we propose effective utilization methods for ultrasonic cleaning machines: 1) Oscillation frequency and output 2) Control methods 3) Effective tools and effective cleaning methods Ultrasonic oscillation probe: Outline specifications - Measurement range: 0.01 Hz to 200 MHz - Oscillation range: 0.5 kHz to 25 MHz - Propagation range: 0.5 kHz to over 700 MHz (confirmed through analysis) - Material: Stainless steel, Teflon, glass, etc. - Oscillation equipment: Example - Function generator

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Applications/Examples of results

2008. 8 Established the Ultrasonic System Research Institute ... 2012. 1 Started manufacturing and selling ultrasonic measurement and analysis systems (Ultrasonic Tester NA) ... 2023. 8 Developed ultrasonic control technology using spectral series in abstract mathematics 2023. 8 Developed a combination technology of sweep oscillation and pulse oscillation 2023. 9 Developed ultrasonic propagation control technology over 100 MHz 2023. 10 Applied for a patent for megahertz ultrasonic plating 2023. 11 Developed ultrasonic oscillation control technology to control nonlinear phenomena 2024. 1 Developed technology to measure, analyze, and evaluate the interaction of ultrasonic vibrations 2024. 2 Developed surface treatment technology using megahertz ultrasonic waves 2024. 4 Developed optimization technology for resonance phenomena and nonlinear phenomena 2024. 5 Developed optimization technology related to the combination of sound and ultrasonic waves 2024. 6 Developed optimization and evaluation technology concerning water tanks, ultrasonic waves, and liquid circulation 2024. 7 Developed an ultrasonic probe using components with iron plating on polyimide film 2024. 8 Developed a "megahertz ultrasonic control" method applying Shannon's juggling theorem

Detailed information

  • IMG_4665.jpg

    Surface inspection technology

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    Surface inspection technology

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    Surface inspection technology

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    Surface inspection technology

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    Acoustic property test using ultrasound

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    Acoustic property test using ultrasound

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    Acoustic property test using ultrasound

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    Acoustic and vibration characteristic testing using ultrasound.

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    Acoustic property test using ultrasound

catalog(18)

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Ultrasonic sound pressure measurement analysis system "Ultrasonic Tester NA"

Ultrasonic sound pressure measurement analysis system "Ultrasonic Tester NA"

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Vibration measurement, analysis, and evaluation technology using ultrasonic probes with adjustment techniques for ultrasonic elements.

Vibration measurement, analysis, and evaluation technology using ultrasonic probes with adjustment techniques for ultrasonic elements.

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Technology for evaluating the interaction of ultrasound (analysis of power contribution rate) - Application of ultrasound sound pressure measurement analysis technology.

Technology for evaluating the interaction of ultrasound (analysis of power contribution rate) - Application of ultrasound sound pressure measurement analysis technology.

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Machining technology utilizing ultrasonic vibrations (optimization of machining vibrations with cutting oil and chips).

Machining technology utilizing ultrasonic vibrations (optimization of machining vibrations with cutting oil and chips).

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How to Optimize Ultrasonic Cleaning Systems—Evaluation Techniques for Cleaning Conditions Based on Ultrasonic Sound Pressure Measurement Analysis—

How to Optimize Ultrasonic Cleaning Systems—Evaluation Techniques for Cleaning Conditions Based on Ultrasonic Sound Pressure Measurement Analysis—

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Megahertz ultrasonic oscillation system (20 MHz) - Ultrasonic oscillation control system using original ultrasonic probe -

Megahertz ultrasonic oscillation system (20 MHz) - Ultrasonic oscillation control system using original ultrasonic probe -

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Ultrasound, cleaning, stirring, modification, chemical reaction, system

Ultrasound, cleaning, stirring, modification, chemical reaction, system

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Ultrasound, Microbubbles, and Surface Elastic Waves - Surface Treatment Technology -

Ultrasound, Microbubbles, and Surface Elastic Waves - Surface Treatment Technology -

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Development technology of ultrasonic systems based on sound pressure measurement analysis.

Development technology of ultrasonic systems based on sound pressure measurement analysis.

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Ultrasonic Oscillation (Sweep Oscillation, Pulse Oscillation) System - Know-How 1 -

Ultrasonic Oscillation (Sweep Oscillation, Pulse Oscillation) System - Know-How 1 -

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Classification based on ultrasonic (cavitation and acoustic flow) technology - Oscillation control technology - Ultrasonic optimization technology.

Classification based on ultrasonic (cavitation and acoustic flow) technology - Oscillation control technology - Ultrasonic optimization technology.

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Original ultrasonic control model utilizing abstract algebra (control model for nonlinear phenomena)

Original ultrasonic control model utilizing abstract algebra (control model for nonlinear phenomena)

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Ultrasonic cleaner's <sound pressure measurement, experimentation, analysis, evaluation> (onsite service available)

Ultrasonic cleaner's <sound pressure measurement, experimentation, analysis, evaluation> (onsite service available)

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Measurement technology for various vibrations using ultrasound.

Measurement technology for various vibrations using ultrasound.

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Surface modification technology (stress relaxation) for ultrasonic beauty devices Ver2

Surface modification technology (stress relaxation) for ultrasonic beauty devices Ver2

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Ultrasonic sound pressure measurement, analysis, and evaluation technology 2024-5-24

Ultrasonic sound pressure measurement, analysis, and evaluation technology 2024-5-24

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A technology for controlling the generation of harmonics by adjusting the surface of the ultrasonic probe element.

A technology for controlling the generation of harmonics by adjusting the surface of the ultrasonic probe element.

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Nonlinear control technology of ultrasound using two function generators.

Nonlinear control technology of ultrasound using two function generators.

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News about this product(24)

Custom-made ultrasonic oscillation control probe

Custom-made support for ultrasonic oscillation control probes.

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The Ultrasonic System Research Institute offers custom-made ultrasonic probes that can control ultrasonic propagation states above 900 MHz. We manufacture and develop original ultrasonic oscillation control probes tailored to your needs. The key point is the operational verification of the original probes. The responsiveness to dynamic changes in ultrasonic transmission and reception is the most important factor. This characteristic determines the range of applications for harmonics. Currently, we are capable of addressing the following ranges: Ultrasonic Probe: Outline Specifications - Measurement Range: 0.01 Hz to 100 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (analytical confirmation) Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we achieve propagation states tailored to your objectives regarding sound pressure levels, frequencies, and dynamic characteristics through oscillation control. This is a fundamental technology based on measurement, analysis, and evaluation techniques for ultrasonic propagation states.

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The process of cavitation and acoustic flow.

Optimization Process of Cavitation and Acoustic Flow - Control Technology of Original Ultrasonic System -

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--Abstract Algebra Model and Ultrasonic Experimentation and Examination Cycle-- (Optimization Techniques for Resonance Phenomena and Nonlinear Phenomena) The Ultrasonic System Research Institute has developed ultrasonic <dynamic control> technology that optimizes the interaction of ultrasonic vibrations based on various analytical results of ultrasonic propagation states obtained through an original ultrasonic system (sound pressure measurement analysis and oscillation control) using an abstract algebra model. Note: Control of resonance phenomena (low harmonics) and nonlinear phenomena (high harmonics) is achieved by setting oscillation control conditions based on a logical model. Compared to previous control technologies, this technique establishes and implements optimal control states tailored to the purposes of ultrasonic applications (cleaning, stirring, processing, etc.) through new measurement and evaluation parameters (note) concerning the entire propagation path of ultrasonic vibrations, including various propagation tools. This is a method and technology that can be applied immediately, and we are proposing and responding to it as a consulting service (there is an increasing track record in precision cleaning, stirring, and processing at the nano level). Note: Parameters: Power spectrum, autocorrelation, bispectrum, power contribution ratio, impulse response characteristics, and others.

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A megahertz ultrasonic system using a resin container.

A control system for the oscillation of megahertz ultrasound utilizing the ultrasonic propagation characteristics of resin containers.

  • Product news

The Ultrasonic System Research Institute has developed ultrasonic system technology that enables the control of ultrasonic propagation states above 1-900 MHz by installing a megahertz ultrasonic oscillation control probe in resin containers. By measuring, analyzing, evaluating, and technically assessing the ultrasonic propagation characteristics of containers and mounting components, effective ultrasonic irradiation for precision cleaning, processing, stirring, welding, and plating can be achieved. This represents a new application technology for ultrasound. Utilizing various acoustic properties (surface elastic waves) based on the structure, shape, and manufacturing methods of various materials, ultrasonic stimulation can be controlled for objects weighing several tons even in a 1000-liter water tank with an ultrasonic output of less than 20W. This was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic model of ultrasound. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Ultrasonic system technology in megahertz for controlling low-frequency resonance phenomena and high-frequency nonlinear phenomena.

Sweep oscillation control technology using an ultrasonic probe for controlling resonance phenomena and nonlinear phenomena.

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The Ultrasonic System Research Institute is applying and developing manufacturing technology for original ultrasonic probes. We have developed technology to control the nonlinear vibration phenomena of surface elastic waves through oscillation control techniques based on the acoustic characteristics of the probes, and we provide consulting services for various ultrasonic utilization technologies. The key point is the optimization of the ultrasonic propagation section (Note). Note: By relaxing and homogenizing surface residual stress, stable ultrasonic oscillation control becomes possible. Setting technology for oscillation control conditions: 1) Setting of oscillation waveforms corresponding to the vibration modes of devices and equipment. 2) Setting of sweep conditions corresponding to the vibration modes of devices and equipment. 3) Setting of output levels corresponding to the vibration modes of devices and equipment. To achieve this, it is important to evaluate the characteristics related to ultrasonic propagation conditions through operational verification of the ultrasonic propagation characteristics of the original probe (sound pressure level, frequency range, nonlinearity, dynamic characteristics, etc.). Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation). 2) Detection of nonlinear phenomena (changes in bispectrum). 3) Detection of response characteristics (impulse response). 4) Detection of interactions (power contribution rate).

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超音波システム研究所

超音波システム研究所

Service Industry

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The Ultrasonic System Research Institute conducts the following activities with its original product: ultrasonic systems (sound pressure measurement analysis, oscillation control): 1) Manufacturing and sales of ultrasonic systems (sound pressure measurement analysis, oscillation control) 2) Consulting services for various equipment (Note): cleaning machines, stirring devices, processing equipment, machine tools, plating devices, welding devices, etc. Ultrasonic System (Sound Pressure Measurement Analysis, Oscillation Control) We manufacture and sell a system that combines the "Ultrasonic Tester NA (recommended type)" for easy measurement and analysis of ultrasonic waves and the "Ultrasonic Oscillation System (1 MHz, 20 MHz)" for easy oscillation control. <Patent Applications Filed> Patent Application No. 2021-125866: Ultrasonic Control (Ultrasonic Oscillation Control Probe) Patent Application No. 2021-159990: Ultrasonic Welding Patent Application No. 2021-161532: Ultrasonic Plating Patent Application No. 2021-171909: Ultrasonic Processing Patent Application No. 2021-175568: Flow-type Ultrasonic Cleaning Some of the manufacturing technology for the ultrasonic oscillation control probe is described in Patent Application No. 2021-125866. Patent Application No. 2023-195514: Ultrasonic Plating Using Megahertz Ultrasonic Waves and Fine Bubbles.

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