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アイテス

EstablishmentJanuary 1, 1993
capital10000Ten thousand
number of employees92
addressShiga/Otsu-shi/1-60 Kuribayashi Town
phone077-599-5015
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last updated:Oct 19, 2022
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Analysis and ultra-microhardness measurement of degraded and broken crab claws.

Introducing a case study on ultra-microhardness measurement! Clear explanations using photos and diagrams!

This document presents a case study on a broken crab claw due to long-term use, including observations from cross-sections, elemental analysis, and ultra-microhardness measurements. It clearly includes comparisons of hardness using an ultra-microhardness tester, as well as the relationship between surface analysis results of the fracture and ultra-microhardness (low load), illustrated with photos and diagrams. We encourage you to take a look. 【Contents】 ■ Observation of the broken crab claw ■ Hardness comparison using an ultra-microhardness tester ■ Relationship between surface analysis results of the fracture and ultra-microhardness (low load) *For more details, please refer to the PDF document or feel free to contact us.

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Differences in appearance due to SEM observation conditions.

Introducing SEM images taken under various conditions! An explanation of the differences in appearance based on SEM observation conditions.

SEM observation involves detecting secondary and backscattered electrons generated when electrons irradiate the surface of a sample and scatter in the sample's outermost layer. These electrons are captured by a detector and displayed as an image on a monitor. There are various types of detectors for capturing electrons, each yielding images that leverage their unique characteristics, and the appearance can change by varying the acceleration voltage. In this document, we introduce SEM images captured under various conditions. We encourage you to read it. 【Contents】 ■ Backscattered Electron Images - Backscattered electron images at high acceleration voltage (AsB detector) - Backscattered electron images at low acceleration voltage (EsB detector) ■ Secondary Electron Images - Differences in appearance due to acceleration voltage - Differences in appearance due to detector position *For more details, please refer to the PDF document or feel free to contact us.

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Lamp heating test (infrared irradiation test)

We can recreate an environment where the surface temperature of the sample is higher than the ambient temperature!

We will introduce the lamp heating test (infrared irradiation test). The test sample is placed in an environmental test chamber, where the ambient temperature is controlled under a blown air condition, and infrared lamps (up to 7) are used to irradiate light, controlling the temperature of the surface temperature sensors of the sample to be higher than the ambient temperature. For example, it can simulate the stress of overheating due to sunlight in a car interior that has reached high temperatures during the day. 【Features】 ■ Capable of conducting infrared irradiation tests under blown air conditions in an environmental test chamber ■ Can recreate an environment where the surface temperature of the sample is higher than the ambient temperature *For more details, please refer to the PDF materials or feel free to contact us.

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Would you like to confirm the degradation of resin through FT-IR analysis?

Detect and analyze the absorption wavelengths of organic molecular groups (functional groups)!

At Aites Co., Ltd., we conduct "FT-IR analysis" to confirm the degradation of resins. The degradation of resins can manifest as visible discoloration or invisible changes. Discoloration can be detected through changes in appearance, but invisible changes can lead to a decrease in strength and become the source of various issues. Analysis using IR allows us to understand the changes in molecular structure caused by these alterations. *For more details, please refer to the PDF document or feel free to contact us.*

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Detection sensitivity due to differences in acceleration voltage during SEM-EDX analysis.

Appropriate acceleration conditions for accurate analysis results! The detection depth in EDX changes with different acceleration voltages!

This introduces the detection sensitivity related to differences in acceleration voltage during SEM-EDX analysis. When analyzing the gold-plated surface of a typical printed circuit board (PCB), there are cases where the underlying nickel is detected even though it is not exposed. This is related to the scattering depth of the electron beam, and it is necessary to set appropriate acceleration conditions to obtain accurate analysis results. In this study, we conducted a verification of the EDX detection depth based on differences in acceleration voltage using Monte Carlo simulations. This is just one example, but it is important to set the acceleration voltage while imagining how electrons are scattered in order to obtain accurate analysis results. [Test Board Overview] - The sample used was a gold-plated pad from a typical printed circuit board (PCB). - The layer structure consists of nickel plating and gold plating on copper wiring. - The thickness of the gold plating, as observed in cross-section, is 212 nm. *For more details, please refer to the PDF document or feel free to contact us.*

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Evaluation of transmittance and yellowing degree (yellowness) using a color difference meter.

Digitizing transparency and color into numerical data! Objectively evaluating transparency rate and yellowing degree!

This introduction covers the evaluation of transmittance and yellowing (yellowness) using a color difference meter. By making the product's constituent materials transparent and rich in color, necessary functional characteristics, artistic qualities, and design elements for the product's application are imparted. However, yellowing (discoloration) may occur due to the environment in which they are used, potentially compromising those characteristics. By quantifying transparency and color not through human visual perception but as numerical data, objective evaluation becomes possible. [Overview] ■ Principles of color difference measurement and acquired data (XYZ Yxy color space) - Light emitted from the light source passes through the transparent sample, and within the integrating sphere box, data on the transmitted wavelengths (transmittance) and converted color space data is obtained. *For more details, please refer to the PDF document or feel free to contact us.

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Panel Polarizer Degradation Analysis

Example of degradation analysis of panel polarizers published! We conducted degradation analysis through reliability testing and outgassing analysis using HS-GCMS.

The polarizers used in LCD panels are made of multilayer films laminated with materials such as triacetyl cellulose, polyvinyl alcohol, and polyethylene terephthalate. This document presents a case study of the degradation analysis of panel polarizers after reliability testing, conducted through HS-GCMS analysis and thermal desorption GCMS analysis. Even invisible degradation might be detected with this analysis?! Please take a moment to read it. [Contents] ■ Reliability Testing ■ Outgassing Analysis via HS-GCMS ■ Low Boiling Point Component Analysis via Thermal Desorption GCMS *For more details, please refer to the PDF document or feel free to contact us.

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We assist in research and development with analysis and chemical reaction mechanisms!

Determining the direction of development and speeding up the process! We will respond with abundant technology, knowledge, and equipment.

In research and development, analysis and evaluation are essential processes that serve as checkpoints, and often the materials that make up the product are noteworthy subjects of focus. Aites assists manufacturers in their research and development with a diverse range of analytical instruments, observation devices, reliability testing equipment, and accumulated knowledge and chemical reaction mechanisms. We are ready to support you with our abundant technology, knowledge, and equipment, so please feel free to contact us. 【Features】 <Examples of Analytical Instruments> ■ Microscopic IR ■ Microscopic Raman ■ (EGA/TD/Pyr) GC-MS ■ TOF-SIMS *For more details, please refer to the PDF document or feel free to contact us.

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Measurement of haze for transparent materials, total light/diffuse transmittance measurement service.

For transparent materials such as glass and ITO! Measurement evaluation of various transparent resins before and after UV exposure is also possible.

We offer a service for measuring the haze value (haze) and total light/diffuse transmittance of transparent materials (transparent films/sheets, glass, ITO, etc.). We use a haze meter device to measure the degree of haze and the degree of light diffusion. The results are expressed as the ratio of total light transmittance (T.T), which includes both the parallel component (P.T) and all diffuse components, to the diffuse transmittance (DIF), which excludes the parallel component. In addition to providing this service, we also offer data analysis and considerations from a molecular structure perspective. Please feel free to contact us when you need our services. 【Device Specifications】 ■ Device: Manufactured by Nippon Denko Kogyo Co., Ltd. ■ Standards: JIS K7136 / JIS K7136-1 / JIS K7105 / ASTM D1003 ■ Sample Size: 40×40 to 200×280 mm ■ Data Obtained: - Total light transmittance / Haze (degree of haze) / Parallel light transmittance / Diffuse transmittance *For more details, please refer to the PDF document or feel free to contact us.

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Observation of the coating layer of eyeglass lenses using a microtome.

Section preparation using a microtome! Introducing examples of observing lens coating layers and multilayer films.

Lenses for glasses and cameras are coated with various layers. In the case of glasses, multiple coating layers are applied, including a hard coat to protect plastic lenses, an anti-reflective coat to reduce light reflection, and a UV coat to block ultraviolet rays. These layers are applied as very thin films, so we observed them from a cross-section. When observed with a scanning electron microscope (SEM), it was noted that a hard coat/multilayer film is applied on top of the lens substrate, and in the multilayer film, SiO and Nb films are alternately stacked. [Overview] ■ Cross-section preparation method - Prepared with a microtome - The lens removed from the frame was cut into small pieces and embedded in resin - Subsequently, a cross-section was prepared using a microtome, followed by optical microscope observation, SEM observation, and EDX analysis *For more details, please refer to the PDF document or feel free to contact us.

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Cross-sectional observation of large samples (expansion valve)

Introducing a case study on the cross-section preparation of large samples (65mm × 28mm) and the observation of their internal structures!

We present an observation case of a large sample (expansion valve) measuring 65mm × 28mm. This sample uses magnetic materials, and due to distortion in the images during SEM observation, we primarily conducted observations using an optical microscope. From the appearance and X-ray radiographic observation, it was found that there are some areas that are not visible in the X-ray. 【Overview】 ■ Appearance and X-ray radiographic observation ■ Cross-sectional observation using an optical microscope *For more details, please refer to the PDF document or feel free to contact us.

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Observation of aluminum welding joints

Introducing examples of aluminum welding observations. Internal observations through X-ray fluoroscopy and CT scans provide clearer insights after cross-section preparation!

Here is a case study of the observation of aluminum spot welds. Internal observation using X-ray radiography revealed voids within the weld, and internal observation using X-ray CT confirmed that the voids are located near the center of the weld (between the two aluminum plates). Additionally, by creating a cross-section of the same sample and combining mechanical polishing with chemical etching, we were able to observe the condition of the weld more clearly. 【Summary】 ■ Internal observation using X-ray radiography - Conducted non-destructive testing and X-ray radiographic observation - Voids were observed within the weld ■ Internal observation using X-ray CT - Conducted non-destructive testing and X-ray CT observation - Confirmed that the voids are located near the center of the weld ■ Cross-sectional observation using optical microscopy and tabletop SEM - Mechanical polishing and chemical etching A cross-section tailored to the sample allows for clearer observation. *For more details, please refer to the PDF document or feel free to contact us.

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Crystal analysis by EBSD: Aluminum weld joint (spot welding)

We will introduce an analysis example confirming that the welded area has a large distribution of grain crystals.

As an example of EBSD, we conducted an analysis of the cross-section of an aluminum welding joint from the cross-sectional direction, and we would like to introduce it. For a sample where an aluminum plate was spot-welded to an aluminum case, we prepared a cross-section of the weld and performed EBSD analysis. In the distribution of grain sizes, it was confirmed that the weld area has a larger number of large grains compared to the base material. [Analysis Overview] ■ Visualization of Grain Structure - It can be seen that the shape and size of the grains in the weld area differ from those in the base material. ■ Distribution of Grain Sizes - It is confirmed that the weld area has a greater distribution of large grains compared to the base material. *For more details, please refer to the PDF document or feel free to contact us.

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Total coordination from reliability testing to observation.

Reduce risks in transportation and storage! We provide consistent services from reliability testing to observation.

In the evaluation of test environments and observation environments, whisker observation is important. However, whiskers are very delicate and sensitive to vibrations and air fluctuations, so care must be taken in handling them during post-test movement and storage. Our company has consolidated the test chamber, storage area, and observation location on one floor to reduce the risks associated with movement and storage, creating an environment where whiskers do not fall off or disappear. Additionally, we also offer migration observation before and after reliability testing, as well as solder surface observation, so please feel free to contact us. 【Features】 - Consistent service from reliability testing to observation - Consolidation of the test chamber, storage area, and observation location on one floor - Reduced risks associated with movement and storage - Whiskers do not fall off or disappear - Support for migration observation and solder surface observation before and after reliability testing *For more details, please refer to the PDF document or feel free to contact us.

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Outgassing analysis using headspace GC-MS analysis method.

Publication of headspace GC-MS analysis method and case study of outgassing component analysis of liquid crystal panel polarizers!

If solvents, low molecular organic substances, or unreacted materials remain in the constituent materials, packaging materials, or cushioning materials of a product, they may outgas, diffuse, or permeate into the constituent materials, potentially affecting the product's lifespan, characteristics, and the environment or human health. The headspace method of GCMS is effective for qualitative and quantitative analysis of trace residual substances. This document presents a case study of the qualitative analysis of outgassing components from polarizers used in liquid crystal panels. We invite you to read it. [Contents] - Headspace GC-MS analysis method - Analysis of outgassing components from polarizers in liquid crystal panels *For more details, please refer to the PDF document or feel free to contact us.

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Ink immersion test for implementation parts (dye and pry)

Introduction to a test that allows for the observation of fracture and delamination layers by permeating with coloring or fluorescent liquids!

We would like to introduce our "Dye and Pry Test for Implementation Components." As methods for confirming the breakage and delamination of packages and implementation components, there are non-destructive tests (such as transmission X-ray and CT) and cross-sectional observations. However, these methods make it difficult to capture the spread of delamination in the "plane" of the broken layer. In the dye and pry test, by infiltrating a coloring solution or fluorescent liquid, we can observe the breakage and delamination layers. Please feel free to contact us if you would like to make a request. 【Flow of the Dye and Pry Test】 ■ Dye immersion ■ Pry ■ Observation using optical microscopy or SEM *For more details, please refer to the PDF document or feel free to contact us.

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Cross-sectional observation of copper terminals and elemental analysis using SEM/EDX.

Investigation of the joint condition and joining methods of crimp terminals, as well as the types of materials! Introduction to cross-sectional observation and elemental analysis using SEM/EDX.

I would like to introduce the topic of "Cross-sectional observation of copper terminals and elemental analysis using SEM/EDX." We conducted cross-section preparation of the joint area of a copper crimp terminal fixture for resistance measurement, applied chemical etching to the prepared cross-section, and observed the metal structure before and after etching. As a result, we infer that the detected elements are P (phosphorus), Ag (silver), and Cu (copper), indicating that it is a silver-containing phosphorus copper soldering material. *For more details, please refer to the PDF document or feel free to contact us.*

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Analysis of resin materials (for semiconductor LED applications)

It is possible to analyze resin materials and evaluate the characteristics that affect product performance!

At Aites Co., Ltd., we conduct analysis of resin materials (for semiconductor LED applications). Resin materials such as epoxy resin and silicone resin are widely used in semiconductor products like MOSFETs and ICs, as well as in LED packages. The properties of these materials significantly contribute to the performance of the products. Our company is capable of analyzing these resin materials and evaluating the characteristics that affect product performance. 【Analysis and Evaluation Methods】 ■DSC ■TMA ■GCMS ■SEM-EDX ■TG-DTA ■FT-IR *For more details, please refer to the PDF document or feel free to contact us.

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Shall we clarify the molecular structure of organic compounds a bit more?

Distinguish compounds with similar molecular structures through NMR analysis, elucidating the bonding positions of side chains and substituents, as well as branching structures!

At Aites Co., Ltd., we conduct 1H NMR analysis of phthalate esters. NMR analysis is an effective method for distinguishing compounds with similar molecular structures and elucidating structures such as the bonding positions of side chains and substituents, as well as branching structures. In organic synthesis and polymer synthesis, it is an essential analysis to confirm whether the targeted molecular structure has been obtained. The characteristic effects and efficacy of pharmaceuticals, supplements, food, and fibers are influenced by the positions of substituents in the molecular group and the molecular structure. Our skilled team will provide in-depth organic molecular structure analysis. *For more details, please refer to the PDF document or feel free to contact us.

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Chemical Reaction Mechanism Research Institute Phthalate Ester 1H NMR

Distinguish and identify compounds with similar structures! You can obtain information such as the number of protons and structural characteristics.

At Aites Co., Ltd., we conduct 1H NMR analysis of phthalate esters. NMR analysis and GCMS analysis are effective for distinguishing and identifying compounds with similar structures. In this analysis, we can obtain information about structural features such as the number of protons from integration values, functional groups from chemical shifts, and the positional relationships with surrounding protons from coupling patterns and coupling constants. *For more details, please refer to the PDF materials or feel free to contact us.

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Research Institute of Chemical Reaction Mechanisms, Material Degradation Analysis (Decomposition and Deterioration of PET)

We will suggest appropriate analysis methods based on the condition of polymer materials and samples!

At Aites Co., Ltd., we conduct material degradation analysis. We propose appropriate analytical methods based on the condition of polymer materials and samples. By analyzing the degradation process that the material has undergone and optimizing the polymer materials and usage environment, it is possible to extend the product's lifespan. *For more details, please refer to the PDF document or feel free to contact us.

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[Data] Example of load unloading mode and color filter measurement using an ultra-micro hardness tester.

Examples of hardness measurement for color filters and results obtained from hardness measurements using graphs are provided.

This document introduces "Load Removal Mode & Color Filter Measurement Examples Using a Ultra-Micro Hardness Tester" by Aites Co., Ltd. It explains the results obtained from hardness measurements using graphs. Additionally, it includes examples of measuring the hardness of Red, Green, and Blue color resists by extracting color filters from discarded displays, accompanied by photos and graphs. Please feel free to download and take a look. [Contents] ■ Results obtained from hardness measurements ■ Examples of hardness measurement of color filters within displays *For more details, please refer to the PDF document or feel free to contact us.

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High-temperature latch-up test

Devices that require operation in high-temperature conditions! Introducing latch-up testing at high temperatures.

We would like to introduce our "High-Temperature Latch-Up Testing." In recent years, there has been an increasing demand for latch-up testing under maximum operating ambient temperature conditions for devices. In particular, for automotive components under AEC standards, the testing conditions are limited to Class II (maximum operating ambient temperature), and for devices that require operation in high-temperature conditions, high-temperature latch-up testing is recommended. 【Main Standards for Latch-Up Testing (Excerpt)】 ■ JEDEC (JESD78E) - Current pulse application method, power supply overvoltage application method - Class I: Room temperature, Class II: Maximum operating ambient temperature ■ JEITA {JEITA ED4701/302 (Test Method 306B)} - Current pulse application method, power supply overvoltage application method - Class I: Room temperature, Class II: Maximum operating temperature *For more details, please refer to the PDF document or feel free to contact us.

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Analysis of difficult-to-detect substances by reaction thermal decomposition GC-MS.

By adding a special reagent to the sample and heating it, it becomes possible to detect substances that are usually difficult to detect!

In a typical thermal decomposition GCMS, samples are heated to detect volatile components, but it is difficult to analyze components that do not volatilize upon heating or those with low detection sensitivity. Therefore, by adding a special reagent to the sample and heating it, it becomes possible to detect substances that are usually difficult to identify. For example, in the analysis of polymers, thermal decomposition of the polymer results in the detection of a large number of decomposition products, and in some cases, peaks may overlap with other additives, making analysis challenging. However, by performing reactive thermal decomposition GCMS, it is possible to detect the monomer methyl ester and to separate and analyze it from the additives. Thus, even when the target analyte is difficult to detect using conventional analysis, reactive thermal decomposition GCMS allows for sensitive detection by selecting appropriate reagents for the analyte. [Examples] - Analysis of phthalate esters (DIDP) - Analysis of polymers (polyethylene terephthalate) - Analysis of copper corrosion inhibitors (BTA) *For more details, please refer to the PDF document or feel free to contact us.

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[Data] Cross-section production method

We provide information on the main cross-section manufacturing methods, processing conditions, advantages & disadvantages, etc.!

This document introduces methods for preparing cross-sections. When conducting observations, analyses, or evaluations, there may be a need to prepare cross-sections. By selecting or combining methods that are appropriate for the purpose, material, and structure, it is possible to obtain highly reliable results. In mechanical processing, methods such as "mechanical polishing" and "microtome" are included. In ion beam processing, main cross-section preparation methods such as "FIB" and "ion polisher (CP)" are also listed. We encourage you to read it. [Contents] ■ Main cross-section preparation methods ■ Processing conditions ■ Advantages & disadvantages *For more details, please refer to the PDF document or feel free to contact us.

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[Data] Cross-sectional observation of neodymium magnets using a tabletop SEM (scanning electron microscope).

We have published cross-sectional observations in bright field mode and normal/standard mode!

This document introduces the cross-sectional observation of neodymium magnets using a tabletop SEM (scanning electron microscope). Samples with magnetic properties, such as neodymium magnets, cannot be observed in a magnetized state using SEM, but by applying demagnetization treatment, SEM observation and elemental analysis can be performed. Please take a moment to read it. 【Contents】 ■ Demagnetization of neodymium magnets and cross-sectional observation using SEM (Hitachi High-Tech TM3030Plus) - Demagnetization treatment (SEM observation of magnets in a magnetized state is not possible, so demagnetization is performed) - Cross-sectional observation - Elemental analysis using EDX *For more details, please refer to the PDF document or feel free to contact us.

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Observation of cracks using a tabletop SEM (Scanning Electron Microscope)

Fine cracks are easy to see! No conductive treatment is required, allowing for quick and detailed observation.

This is an introduction to "Crack Observation Using Desktop SEM (Scanning Electron Microscope)." In the evaluation of product reliability, cross-sectional observation of cracks is essential. Even small cracks that may be overlooked in optical microscopy can be clearly identified through SEM observation. Moreover, with a desktop SEM, there is no need for conductive treatment, allowing for quick and detailed observation. 【Features】 ■ No deposition required ■ Easy visibility of crystal grains ■ Fine cracks are easily visible *For more details, please refer to the PDF document or feel free to contact us.

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Tabletop SEM (Scanning Electron Microscope) 'TM3030Plus'

Observation of samples and elemental analysis are possible! It can be utilized not only in the semiconductor and electronic components fields but also in life sciences and biological fields.

We handle the tabletop SEM (scanning electron microscope) 'TM3030Plus' manufactured by Hitachi High-Tech. It has been half a century since SEM observation became commonplace. SEM observation has become an important observation method in various fields. With the "charge reduction mode" of the tabletop SEM, it is possible to observe and analyze samples that cannot be observed with FE-SEM. It can be utilized not only in the semiconductor and electronic components fields but also in life sciences and biological fields. 【Features】 ■ For conductive samples such as semiconductors and electronic components, SEM observation is recommended mainly in normal/conductive mode. ■ For non-conductive samples such as plastics, paper, rubber, ceramics, and biological samples containing moisture or oil, SEM observation in surface/normal/charge prevention mode is recommended. *For more details, please refer to the PDF document or feel free to contact us.

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[Data] Cross-sectional observation of solar cell modules

We have published cross-sectional observations of the fracture surface and elemental maps of the fracture area!

This document introduces the cross-sectional observation of solar cell modules. After inspecting the solar cell module that underwent thermal shock testing, cross-sectional observations were conducted at the identified areas of abnormality, confirming that the interconnector solder joint had fractured. 【Contents】 ■ Cross-sectional observation of the fracture ■ Elemental map of the fracture *For more details, please refer to the PDF document or feel free to contact us.

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[Data] Processing Damage by Mechanical Grinding Method

If you have any dissatisfaction or questions regarding the finish of the grinding, please consult Aitesu!

This document introduces the processing damage associated with mechanical polishing methods. Mechanical polishing is a long-established technique for preparing cross-sections, capable of producing cross-sections over a wide range, from a few centimeters to about 10 centimeters. However, issues such as altered layers, steps, elongation (stretching), and embedding can occur during processing, leading to problems where "what should be present is absent" and "what should be absent is present." At Aites, we conduct highly reliable cross-section preparation based on the technology and experience we have cultivated over many years. [Contents] ■ Main processing damages in mechanical polishing methods ■ Importance of polishing finishes tailored to material characteristics ■ Case studies with solder (BGA) *For more details, please refer to the PDF document or feel free to contact us.

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HAST test of power devices

It is possible to apply up to 1000V in high temperature and high humidity environments for power devices! The deterioration status of the device can also be monitored.

At Aites Co., Ltd., we offer "HAST testing for power devices." 【Features】 - Capable of conducting unsaturated vapor pressure tests with a maximum voltage of 1000V - Evaluation of corrosion and migration of metal wiring through current flow under high temperature and high humidity conditions - Real-time monitoring during testing to assess sample degradation

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Structural analysis of prismatic Li-ion batteries.

Observation using optical microscopy and ultra-low acceleration FE-SEM! Detailed structural analysis and elemental analysis are possible.

By mechanically polishing commercially available rectangular Li-ion batteries and observing them with optical microscopy and ultra-low acceleration FE-SEM, detailed structural analysis and elemental analysis can be performed. The materials introduce the overall structure of the Li-ion battery and detailed structural observations of the Li-ion battery using SEM and ultra-low acceleration FE-SEM, accompanied by photographs. [Analysis Overview] ■ Overall structure of the Li-ion battery and SEM observation ■ Detailed structural observation of the Li-ion battery using ultra-low acceleration FE-SEM *For more details, please refer to the PDF materials or feel free to contact us.

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[Data] Whisker Observation

Support from reliability testing observations to 3D measurement! It is possible to conduct whisker evaluations that eliminate transportation risks.

While lead-free solder is becoming widespread, the whiskers generated from Sn plating or solder joints have a significant impact on the reliability of electronic components. Our company observes whiskers using a digital microscope with depth composition functionality, and conducts three-dimensional measurements to evaluate whisker growth. By collaborating with the reliability testing group, we can implement whisker evaluations quickly and eliminate transportation risks. 【Features】 ■ Support from observation to three-dimensional measurement in reliability testing ■ Observation of whiskers using a digital microscope with depth composition functionality ■ Ability to conduct whisker evaluations quickly and eliminate transportation risks *For more details, please refer to the PDF document or feel free to contact us.

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Sample preparation techniques for foreign object analysis

We utilize various sample processing techniques to provide rapid analysis results! Let us introduce our sample processing technology.

Foreign substances that significantly affect the yield of electronics products must be analyzed promptly. Our company provides rapid analysis results using various sample processing techniques. The materials introduce the excavation of foreign substances buried in multilayer films and an overview of micro cutting tools. 【Micro Cutting Tool Specifications】 ■ Cutting edge width: 50μm or 100μm ■ Cutting depth: approximately 2 to 300μm ■ Cutting targets: resin, glass, Si wafers, metals, etc. *For more details, please refer to the PDF materials or feel free to contact us.

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Sectioning using a microtome

Suitable for producing cross-sections of soft materials such as liquid crystal polarizers and aluminum cans!

At Aites Co., Ltd., we perform section preparation using a microtome. A "microtome" is a device that slices samples thinly with glass or diamond knives to create section observation samples for TEM, SEM, OM, and LM. It is not suitable for hard materials, but it is ideal for preparing sections of soft materials such as films. [Examples of Section Observation] ■ Liquid Crystal Polarizers ■ Aluminum Cans ■ Telephone Cards ■ Mobile Phone Cases ■ Flexible Cables ■ Yogurt Lids *For more details, please refer to the PDF materials or feel free to contact us.

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[Observation Case] X-ray Observation of a Toggle Switch

Observation of the misalignment of the internal metal plate! This is a case study of a toggle switch observed through X-ray fluoroscopy and orthogonal CT observation.

A defective toggle switch component was found where the operating lever does not switch. As a result of X-ray fluoroscopic observation, it was observed that the internal metal plate was misaligned, revealing the cause of the defect. In this case, the metal plate is supposed to move like a seesaw around the central terminal to switch the circuit, but in the defective product, the metal plate is misaligned, preventing the lever from switching to the opposite side and thus making circuit switching impossible. CT observation provides not only 3D images but also arbitrary slice cross-sectional images in the X, Y, and Z directions. [Observation Case] ■ Subject: Toggle Switch ■ Observation Method: X-ray fluoroscopic observation, orthogonal CT observation ■ Cause of Defect: Misalignment of the internal metal plate *For more details, please refer to the PDF document or feel free to contact us.

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Appearance observation using a digital microscope.

Accurately grasping defects! It is possible to conduct extensive bulk observations as well as partial magnifications, accommodating various types of observations.

By observing shapes clearly, we can accurately grasp defects that may be missed by the inspector's visual inspection alone. Wide-range bulk observation and partial magnification are also possible, accommodating various types of observation. Additionally, we have IPC-A-610 certified IPC specialists on staff who can assist with observations in accordance with international standards, provide consultations, and address various observation-related concerns. 【Features】 ■ Wide-range bulk observation and partial magnification are possible ■ Accommodates various types of observation ■ Clear magnified observation is possible regardless of the location after overall observation ■ Additional observation of unexpected areas is also easy ■ IPC-A-610 certified IPC specialists are available *For more details, please refer to the PDF document or feel free to contact us.

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Analysis of Organic Multilayer Films Using Imaging FT-IR Multilayer Films

It is possible to investigate the layer composition of organic films! Introducing imaging FT-IR analysis of high-performance multilayer film cross-sections.

It is possible to investigate the layer composition of organic films using FT-IR imaging through transmission of organic multilayer membranes that have been sectioned with a microtome. The document introduces imaging FT-IR analysis of high-performance multilayer film cross-sections using photographs and graphs. 【Imaging FT-IR Analysis of High-Performance Multilayer Film Cross-Sections】 ■Sample: High-performance multilayer film ■Measurement Area: Transmission/Reflection method 175μm, ATR method 35μm ■Spatial Resolution (Pixel Size): Transmission/Reflection method 5.5μm, ATR method 1.1μm *For more details, please refer to the PDF document or feel free to contact us.

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Analysis of Organic Multilayer Films by Imaging FT-IR: Aluminum

Introducing a method for analyzing the vicinity of the surface through total internal reflection of infrared light by closely adhering micro ATR crystals!

Based on imaging obtained from FT-IR spectra using the ATR method, cross-sectional analysis of organic multilayer films such as aluminum laminate film can be performed. The ATR method (Attenuated Total Reflection) is a technique that involves closely attaching a micro ATR crystal to the sample, allowing for analysis near the surface through total internal reflection of infrared light. Due to the influence of the refractive index of the crystal applied to the sample, the apparent spatial resolution is enhanced, enabling the analysis of smaller foreign substances. 【Features of the ATR Method】 ■ A technique that analyzes near the surface through total internal reflection of infrared light ■ The apparent spatial resolution is enhanced due to the influence of the refractive index of the crystal applied to the sample ■ Enables the analysis of smaller foreign substances *For more details, please refer to the PDF materials or feel free to contact us.

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Ion chromatography analysis

Solid samples can leach ionic components into pure water! Trace ionic components in the aqueous solution can be detected with high sensitivity.

"Ion Chromatography Analysis" allows for qualitative and quantitative analysis of trace ionic components in aqueous solutions. Separation is performed using a column filled with ion exchange resin, and by measuring electrical conductivity, trace ionic components in aqueous solutions can be detected with high sensitivity. Solid samples are dissolved in pure water to measure the ionic components. 【Main Specifications】 ■ Anions: Cl-, Br-, NO2-, NO3-, organic acids, etc. ■ Cations: Li+, Na+, K+, Mg2+, Ca2+, etc. ■ Quantification limit: Approximately 100 ppb (varies by ion type) ■ Detection limit: Approximately 10 ppb (varies by ion type) ■ Detector: Electrical conductivity (suppressor type) *For more details, please refer to the PDF document or feel free to contact us.

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Observation of fracture surfaces using SEM: crab claw

We conducted an observation of the fracture surface of the crab claw that was damaged due to long-term use!

We conducted observations using SEM on the fracture surface of a crab claw that was damaged due to long-term use. At the edge of the fracture surface, traces of plastic deformation (dimples) were observed, suggesting that it broke due to being pulled. In the central area of the fracture surface, the appearance was different, with only slight dimples visible, and there was almost no indication of having been pulled apart. It could be inferred that there were already voids present in the central area. Various other observations are also possible, so please feel free to contact us. [Overview of Fracture Surface Observation] ■ Edge of the Fracture Surface - Traces of plastic deformation (dimples) were observed. ■ Central Area of the Fracture Surface - There was almost no indication of having been pulled apart. - It could be inferred that there were already voids present. *For more details, please refer to the PDF document or feel free to contact us.

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Analysis of Li-ion battery separators

I confirmed the blocking function of polymer melting at high temperatures!

We conducted material analysis of the separator used in commercially available Li-ion batteries using FT-IR analysis, and confirmed its function of blocking polymer melting at high temperatures. The document presents the material analysis of Li-ion battery separators and observations of changes in the separator's condition under high-temperature environments, using graphs and photographs. [Analysis Overview] ■ Material analysis of Li-ion battery separators ■ Observation of changes in the condition of the separator under high-temperature environments - The condition changes of the separator were observed over time at a constant temperature of 135°C using FIB/SEM. *For more details, please refer to the PDF document or feel free to contact us.

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Liquid foreign substance sampling technique for FT-IR analysis

Sampling using capillaries through surface tension! FT-IR analysis has become possible.

Traditionally, sampling of liquid foreign substances has been considered very difficult. In the liquid foreign substance sampling technique for FT-IR analysis, sampling is performed using a capillary and surface tension, allowing for FT-IR analysis. 【Sampling Procedure】 ■ Liquid foreign substances on the substrate ■ Sampling with a capillary ■ Transferring the liquid onto a Si wafer for FT-IR analysis ■ Sampling in progress with the capillary ■ Transferring onto the Si wafer *For more details, please refer to the PDF document or feel free to contact us.

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Measurement of resin curing degree using FT-IR.

It is possible to monitor the progress of the adhesive curing reaction (degree of curing)!

FT-IR spectra sensitively reflect the bonding state of organic materials, making it possible to monitor the progress of adhesive curing reactions (degree of curing). The procedure for measuring the degree of curing of the resin involves comparing the spectra of unreacted materials with those of materials after 100% reaction to identify the changing regions. The degree of curing for unreacted materials is set at 0%, and that for reacted materials is set at 100%. The peak intensity of the measurement sample spectrum is interpolated to determine the reaction rate (degree of curing). 【Procedure for Measuring Degree of Curing】 ■ Compare the spectra of unreacted materials with those of materials after 100% reaction to identify the changing regions. ■ Set the degree of curing for unreacted materials at 0% and for reacted materials at 100%. ■ Interpolate the peak intensity of the measurement sample spectrum to determine the reaction rate (degree of curing). *For more details, please refer to the PDF document or feel free to contact us.

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【Equipment】FIB (Focused Ion Beam)

Semiconductors, MEMS, liquid crystal glass, etc.! Capable of cross-section processing in micro areas and producing TEM samples.

We would like to introduce the equipment owned by AITES Co., Ltd., the Focused Ion Beam (FIB). The "FIB (Focused Ion Beam)" is a device that narrows Ga ions to less than a few micrometers and scans the beam to sputter atoms from the surface of the sample while processing micro-regions. It is capable of cross-sectional processing of micro-regions and the preparation of TEM samples for semiconductors, MEMS, liquid crystal glass, build-up substrates, and more. 【Available Equipment】 ■ Crossbeam FIB "Carl Zeiss 1540XB" ■ Single Beam FIB "SEIKO SMI 2200" *For more details, please refer to the PDF document or feel free to contact us.

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