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  6. Observation of aluminum welding joints

Observation of aluminum welding joints

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last updated:Mar 08, 2021

アイテス
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Introducing examples of aluminum welding observations. Internal observations through X-ray fluoroscopy and CT scans provide clearer insights after cross-section preparation!

Here is a case study of the observation of aluminum spot welds. Internal observation using X-ray radiography revealed voids within the weld, and internal observation using X-ray CT confirmed that the voids are located near the center of the weld (between the two aluminum plates). Additionally, by creating a cross-section of the same sample and combining mechanical polishing with chemical etching, we were able to observe the condition of the weld more clearly. 【Summary】 ■ Internal observation using X-ray radiography - Conducted non-destructive testing and X-ray radiographic observation - Voids were observed within the weld ■ Internal observation using X-ray CT - Conducted non-destructive testing and X-ray CT observation - Confirmed that the voids are located near the center of the weld ■ Cross-sectional observation using optical microscopy and tabletop SEM - Mechanical polishing and chemical etching A cross-section tailored to the sample allows for clearer observation. *For more details, please refer to the PDF document or feel free to contact us.

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Observation of aluminum welding joints

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[Case Study] X-ray Fluoroscopy and CT Examination Equipment

[Case Study] X-ray Fluoroscopy and CT Examination Equipment

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Cross-section polishing service for implementation parts and electronic components.

Cross-section polishing service for implementation parts and electronic components.

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Surface mount electronic component cross-sectional observation service

Surface mount electronic component cross-sectional observation service

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Observation of cross-sectional processing of CCD camera module.

Observation of cross-sectional processing of CCD camera module.

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Cross-sectional observation of copper terminals and elemental analysis using SEM/EDX.

Cross-sectional observation of copper terminals and elemental analysis using SEM/EDX.

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Cross-sectional observation of large samples (expansion valve)

Cross-sectional observation of large samples (expansion valve)

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Observation of aluminum welding joints

Observation of aluminum welding joints

TECHNICAL
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Cross-sectional hardness of aluminum welds (spot welding)

Cross-sectional hardness of aluminum welds (spot welding)

OTHER
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Cross-sectional observation of substrate-mounted components.

Cross-sectional observation of substrate-mounted components.

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Cross-sectional observation of substrate-mounted components (1) to (6)

Cross-sectional observation of substrate-mounted components (1) to (6)

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Observation of metallic tissue through chemical treatment.

Observation of metallic tissue through chemical treatment.

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Observation of metallic tissue through chemical treatment.

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We will introduce the observation of metal structures through chemical treatment. By performing chemical treatment on metal samples, it is possible to clearly observe the metal structure. Observing the structure can reveal the condition of the sample and the history of applied heat and stress, providing clues about the quality of the product and any defects based on the structure's shape. In our catalog, you can find details on the observation of metal structures, such as the macrostructure of aluminum plates and the soldered parts of copper terminals. Additionally, we offer cross-sectional observation and various analysis services. Please feel free to contact us if you have any requests.

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Cross-sectional observation of substrate-mounted components (1) to (6)

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We would like to introduce an example of cross-sectional observation of mounted components conducted by our company. Using commercially available computer circuit boards, we observed the solder joints of mounted components and the internal structures of the components using a metal microscope. The observation modes of the metal microscope include bright field observation, dark field observation, and polarized light observation, among others. Additionally, there are observations using transmitted light, and the observation mode is selected according to the sample. By conducting cross-sectional observations before and after reliability testing, we can evaluate the reliability of the product. When observing, it is important to select an appropriate "observation mode" to clearly capture the condition of the solder joint interface and defects such as cracks.

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Cross-sectional observation of substrate-mounted components.

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Here, we present examples of cross-sectional observations of various components mounted on a board known as an organic substrate. Inside various electronic devices around us, there are substrates equipped with electronic components. When observing the mounted substrates, you can see that numerous components are tightly soldered together. It is necessary to verify that these components are properly joined, as improper connections can lead to malfunction. Please contact us if you are considering observations before and after reliability testing or cross-sectional observations.

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Aites was established in 1993, originating from the quality assurance department of the IBM Japan Yasu office. Based on the technical expertise cultivated through cutting-edge defect analysis and reliability assurance of electronic components at the IBM Japan Yasu office, we have provided various products and services that support the development and manufacturing of semiconductors, displays, organic EL, solar cells, and electronic components to customers both domestically and internationally.

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