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  4. Vibration control technology using megahertz ultrasound (control, improvement, and adjustment of vibration modes)
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  • Dec 03, 2024
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Dec 03, 2024

Vibration control technology using megahertz ultrasound (control, improvement, and adjustment of vibration modes)

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed a completely new technology for controlling vibrations using original products (ultrasonic systems). Based on the analysis and evaluation of ultrasonic sound pressure measurement and oscillation control technology developed so far, we perform oscillation control of megahertz ultrasonic waves based on the analysis and evaluation of nonlinear phenomena in ultrasonics. From the accumulation of data measuring, analyzing, and evaluating the dynamic characteristics of ultrasonic waves propagating on surfaces, we apply technology that can <measure, analyze, and evaluate> vibration states from low frequencies (0.1 Hz) to high frequencies (over 900 MHz). Regarding vibrations and noise from buildings and roads, equipment, devices, walls, piping, desks, handrails... the vibrations at the moment of metal melting during welding, instantaneous vibrations during machining, and the complex vibration states of entire manufacturing devices and systems... new countermeasures based on vibration measurement and analysis have become possible. This is a new method and technology, and various application cases have developed from the results obtained so far. In particular, since continuous data collection for a standard measurement time of 72 hours is possible, we can measure and respond to very low frequency vibrations and irregularly fluctuating vibrations.
Vibration technology using megahertz ultrasonic waves
Vibration technology using megahertz ultrasonic waves
Vibration technology using megahertz ultrasound
Vibration technology using megahertz ultrasound
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Vibration Measurement Technology
"Vibration Measurement Technology" using ultrasound

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Technology for adding megahertz ultrasound to ultrasonic cleaners.

Original ultrasonic probe for megahertz ultrasonic sweep oscillation and pulse oscillation system.

The Ultrasonic System Research Institute (Location: Hachioji City, Tokyo) has developed ultrasonic oscillation control technology that enables the use of ultrasonic propagation states above 900 MHz with oscillation below 20 MHz by utilizing a function generator and an original ultrasonic oscillation probe in relation to ultrasonic cleaners. This is a new application technology for precision cleaning, processing, and stirring based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation to the target object can be controlled with an ultrasonic output of less than 20W, even in a 5000-liter water tank. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. Ultrasonic Probe: Outline Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmation of acoustic pressure data analysis) - Material: Stainless steel, LCP resin, silicon, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator - Measurement Equipment: Example - Oscilloscope

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We provide manufacturing technology for ultrasonic sound pressure measurement analysis systems.

We will disclose the manufacturing know-how of ultrasonic probes - applying feedback analysis technology, ultrasonic sound pressure data analysis technology.

The Ultrasonic System Research Institute manufactures and sells the "Ultrasonic Tester NA (Recommended Type)," which makes ultrasonic measurement and analysis easy. We provide manufacturing technology and data analysis evaluation technology, including know-how for this system. System Overview (Recommended System: Ultrasonic Tester NA) Contents: - One dedicated probe for measuring sound pressure of ultrasonic cleaners - One general-purpose ultrasonic measurement probe - One oscilloscope set - One set of analysis software, manuals, and various installation sets Features: - Measurement (analysis) frequency range: Specification from 0.1 Hz to 10 MHz - Ultrasonic oscillation: Specification from 1 Hz to 100 kHz - Capable of measuring surface vibrations - Continuous measurement for 24 hours - Simultaneous measurement of any two points - Measurement results displayed in graphs - Analysis software for time-series data included This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position, state, and elastic waves, detecting various acoustic performances.

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Manufacturing technology for ultrasonic probes (oscillating type, measuring type, resonant type, nonlinear type)

Technology to control low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute has developed technology to manufacture ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 500 MHz, tailored to specific applications. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 200 MHz Oscillation Range: 1.0 kHz to 25 MHz Propagation Range: 0.5 kHz to over 900 MHz (confirmed through acoustic pressure data analysis) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., and through oscillation control, we achieve propagation states tailored to specific purposes regarding acoustic pressure levels, frequencies, and dynamic characteristics. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties of various materials, ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model.

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Case studies of dynamic control of ultrasound based on acoustic pressure measurement analysis.

Regarding sound pressure measurement data, a classification and evaluation technique for ultrasonic propagation states using feedback solutions of time-series data—self-correlation and bispectrum.

The Ultrasonic System Research Institute has been manufacturing and selling measurement and analysis systems for ultrasonic vibrations since April 2012. The system allows for visual confirmation of the nonlinear phenomena of ultrasound (acoustic streaming) and cavitation effects through graphs, considering elastic wave propagation in the analysis of the measured data. To account for the "nonlinear phenomena" in the complex variations of ultrasonic usage conditions, we analyze the autocorrelation and bispectrum using autoregressive models of time series data to evaluate and apply these changes. We have realized numerous new utilization methods according to various purposes. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. - autcor: autocorrelation analysis function - bispec: bispectrum analysis function - mulmar: impulse response analysis function - mulnos: power contribution rate analysis function

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Improvement and enhancement of ultrasonic devices <Measurement, analysis, and evaluation of sound pressure data>

Leading to new applications of ultrasound from sound pressure and vibration data of ultrasound.

Application of ultrasonic sound pressure measurement, analysis, and evaluation technology The Ultrasonic System Research Institute has developed a method for the analysis and evaluation of ultrasound (system technology) that applies measurement, analysis, and control technology related to the nonlinearity of ultrasound. Using this technology, we will provide measurement, analysis, and evaluation support for ultrasonic devices. For specific support and costs, please contact us via email. *Comment* Currently, regarding the use of ultrasound, I believe it is very difficult to detect and confirm the optimal ultrasonic state for the intended purpose. Therefore, by incorporating "sound pressure data" into the daily management of ultrasound, we aim to resolve the relationship with the final evaluation state (defect rate, yield, etc.) through the accumulation and analysis of statistical data. By analyzing using time-series data analysis technology, effective improvements have been realized. As a result of continuing such improvements, the number of successful cases using low-output ultrasonic oscillation control has increased. We have been manufacturing and selling our original product: ultrasonic systems (sound pressure measurement analysis, oscillation control) since March 2021.

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Surface modification technology using surface elastic waves of ultrasonic probes.

- Surface modification technology (stress relaxation and uniformity) through nonlinear oscillation control of original ultrasonic probes -

The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation state of ultrasound by utilizing measurement, analysis, and control technologies related to the propagation state of ultrasound as the acoustic characteristics of the target object. As a result, we have developed and advanced technology to efficiently alleviate residual stress on the surface of components. This technology for alleviating surface residual stress improves fatigue strength against metal fatigue and achieves uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasonic propagation state, we have developed control methods and tools that realize effective dynamic changes in the target object as stimuli that include nonlinear phenomena. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic characteristics, can be utilized and developed as a distinctive inherent operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.

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Consulting services for the manufacturing and evaluation technology of ultrasonic probes.

Technology for evaluating the dynamic characteristics of ultrasonic probes.

The Ultrasonic System Research Institute has developed manufacturing and evaluation technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 900 MHz, based on the classification of ultrasonic propagation characteristics (acoustic characteristics). We can manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. This technology is available for consulting. If you are interested, please contact us via email. Propagation characteristics of ultrasonic probes: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (interaction between oscillation voltage and received voltage: analysis of power contribution rate) Note: "R" is a free statistical processing language and environment. - autocor: autocorrelation analysis function - bispec: bispectrum analysis function - mulmar: impulse response analysis function - mulnos: power contribution rate analysis function

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Manufacturing and sales of original ultrasonic systems (sound pressure measurement analysis, oscillation control).

Ultrasonic system combining "Ultrasonic Tester NA (10 MHz)" and "Ultrasonic Oscillator (20 MHz)"

An ultrasonic system that allows for easy measurement analysis and oscillation control. The Ultrasonic System Research Institute is publicly conducting experiments using a system that combines the "Ultrasonic Tester NA (recommended type)," which allows for easy measurement analysis of ultrasonic waves, and the "Ultrasonic Oscillation System (20 MHz)," which enables easy oscillation control of ultrasonic waves. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 0.5 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed and evaluated through analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment Example: Function Generator Note: Ultrasonic Propagation Characteristics 1) Detection of Vibration Modes (Changes in Autocorrelation) 2) Detection of Nonlinear Phenomena (Changes in Bispectrum) 3) Detection of Response Characteristics (Analysis of Impulse Response Characteristics) 4) Detection of Interactions (Analysis of Power Contribution Rates) Note: "R" Free Statistical Processing Language and Environment - autocor: Autocorrelation Analysis Function - bispec: Bispectrum Analysis Function - mulmar: Impulse Response Analysis Function - mulnos: Power Contribution Rate Analysis Function

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Providing technology for the manufacturing and development of ultrasonic sound pressure measurement probes.

Ultrasonic oscillation control probe enabling control of resonance phenomena and nonlinear phenomena - Surface modification technology (relaxation of surface residual stress) through nonlinear oscillation control.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development technology of an ultrasonic probe and sound pressure measurement analysis system that can measure ultrasonic propagation conditions from 0.1 Hz to 900 MHz. Ultrasonic sound pressure measurement analysis system (Ultrasonic tester: standard system) 1. Contents - One dedicated probe for measuring sound pressure of ultrasonic cleaners - One general-purpose ultrasonic measurement probe - One oscilloscope set - One set of analysis software, manuals, and various installation sets 2. Features (for standard specifications) * Measurement (analysis) frequency range Specification: from 0.1 Hz to 10 MHz * Ultrasonic oscillation Specification: from 1 Hz to 100 kHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours is possible * Simultaneous measurement of any two points * Measurement results displayed in graphs * Analysis software for time-series data included This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position and state, as well as elastic waves, to detect various acoustic performances.

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Analysis of ultrasonic sound pressure measurement data (using the free statistical processing language and environment "R")

Feedback analysis using multivariate autoregressive models for time series data: autocorrelation, power spectrum, bispectrum...

The Ultrasonic System Research Institute has developed a completely new technology for controlling the propagation state of surface elastic waves using its original product (ultrasonic tester). The ultrasonic sound pressure measurement and analysis technology developed so far will apply measurement, analysis, and evaluation techniques related to nonlinear phenomena in ultrasonics. It has become possible to implement new countermeasures based on vibration phenomena concerning vibrations and noise from buildings and roads, equipment, devices, walls, pipes, desks, handrails... as well as the vibrations at the moment of metal melting during welding and instantaneous vibrations during machining. Consulting services are available for this technology. Note: The following tools will be used for analysis Note: OML (Open Market License) Note: TIMSAC (TIMe Series Analysis and Control program) Note: "R," a free statistical processing language and environment autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response analysis function mulnos: power contribution rate analysis function

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Measurement, analysis, and evaluation techniques of ultrasound using a statistical approach.

To stabilize the effects of ultrasound, a statistical perspective is essential.

The Ultrasonic System Research Institute is developing technologies related to effective "measurement, analysis, and evaluation methods" using a <statistical approach> concerning the utilization of ultrasound. <About the Statistical Approach> Statistical mathematics has both abstract and concrete aspects, and through contact with concrete entities, abstract thoughts or methods are developed. This is the characteristic of statistical mathematics. - From "Statistics in Science" edited by Hirotsugu Akaike <About Models> Models are constructed with the aim of effectively advancing understanding, prediction, and control regarding the subject. Building an accurate model is difficult, and the examination is always conducted in a form that appropriately "rounds off" the complexity of the subject. In this sense, the process of constructing or building a model requires statistical thinking. <About the Relationship Between Models and Current Systems> (Points to Consider When Reflecting) 1) It is necessary to consider that preconceived notions and experiences may not be correct. 2) To think about the essence of a model, I believe it is effective to utilize category theory.

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