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  3. 超音波システム研究所
  4. Original Ultrasonic Probe ver2 - Application of Surface Residual Stress Relaxation and Uniformity Treatment Technology through Nonlinear Oscillation Control of Ultrasound -
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  • Oct 22, 2024
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Oct 22, 2024

Original Ultrasonic Probe ver2 - Application of Surface Residual Stress Relaxation and Uniformity Treatment Technology through Nonlinear Oscillation Control of Ultrasound -

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed a new "Ultrasonic <Oscillation/Control> System" utilizing the "oscillation/control" technology of its original product: ultrasonic probes, for applications such as component inspection, precision cleaning, nano-dispersion, and chemical reaction experiments. This is an application technology using original ultrasonic probes tailored to specific purposes. By measuring, analyzing, and evaluating ultrasonic sound pressure data, this system enables effective oscillation and control of ultrasonic waves. In particular, by combining multiple oscillation and control methods, it can control ultrasonic stimulation for high sound pressure levels and high frequencies due to nonlinear phenomena. It proposes new utilization methods of ultrasonic vibrations for inspecting the connection state and surface of components, as well as for precision cleaning and surface treatment of very small parts. The ultrasonic probes are "custom-made" based on the confirmed usage purposes. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (analysis confirmation of sound pressure data)
Ultrasound probe
Ultrasound probe
Ultrasonic probe using a component with iron plating on polyimide film.
Ultrasonic probe using a component with iron plating on polyimide film.
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オリジナル超音波プローブ2024-ver2.pdf[2742373]

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Ultrasound oscillation system using original ultrasound probes.

An ultrasonic system that easily controls the oscillation of megahertz ultrasound—applying technology to evaluate the propagation characteristics of ultrasonic probes.

The Ultrasonic System Research Institute has developed a technology to control the nonlinear phenomena of surface elastic waves (ultrasonic vibrations) that propagate through the target object, using an original ultrasonic system (sound pressure measurement analysis, oscillation control). **Technology for Controlling Nonlinear Ultrasonic Vibration Phenomena** 1) Control setting technology that adjusts the oscillation output, waveform, and variations of the oscillation control using a function generator, tailored to the acoustic characteristics of the target object. 2) Manufacturing technology for an ultrasonic oscillation control probe that enables control of changes in ultrasonic oscillation voltage, including adjustments to the oscillation surface. 3) Manufacturing technology for an ultrasonic measurement probe that allows for the measurement of changes in ultrasonic vibrations at 100 megahertz, including adjustments to the oscillation surface. 4) Optimization technology for sweep oscillation conditions. Using the above technologies, we control (optimize) the propagation state of ultrasonic waves according to specific objectives. Note: The dynamic control of ultrasonic waves is performed based on the analysis and evaluation of sound pressure data related to nonlinear phenomena, considering the interaction between the acoustic characteristics of the target object and ultrasonic oscillation control. (Sound pressure measurement, analysis, confirmation, and evaluation are conducted using an ultrasonic tester.)

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Manufacturing technology for ultrasonic probes (oscillating type, measuring type, resonant type, nonlinear type)

Technology to control low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute has developed technology to manufacture ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 500 MHz, tailored to specific applications. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 200 MHz Oscillation Range: 1.0 kHz to 25 MHz Propagation Range: 0.5 kHz to over 900 MHz (confirmed through acoustic pressure data analysis) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., and through oscillation control, we achieve propagation states tailored to specific purposes regarding acoustic pressure levels, frequencies, and dynamic characteristics. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties of various materials, ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model.

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Surface modification technology using surface elastic waves of ultrasonic probes.

- Surface modification technology (stress relaxation and uniformity) through nonlinear oscillation control of original ultrasonic probes -

The Ultrasonic System Research Institute has made it possible to control the nonlinear propagation state of ultrasound by utilizing measurement, analysis, and control technologies related to the propagation state of ultrasound as the acoustic characteristics of the target object. As a result, we have developed and advanced technology to efficiently alleviate residual stress on the surface of components. This technology for alleviating surface residual stress improves fatigue strength against metal fatigue and achieves uniformity in various surface treatments. In particular, by considering the guided waves (surface elastic waves) of the target object in the setting and control of the ultrasonic propagation state, we have developed control methods and tools that realize effective dynamic changes in the target object as stimuli that include nonlinear phenomena. We have confirmed a wide range of effects on various types of metal parts, resin parts, and powder materials. This is a new surface treatment technology using ultrasound, which, including the general effects based on acoustic characteristics, can be utilized and developed as a distinctive inherent operational technology for the development of new materials, stirring, dispersion, cleaning, and chemical reaction experiments.

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Ultrasonic oscillation control probe using a stainless steel vacuum double-walled container.

Technology for manufacturing megahertz ultrasonic oscillation control probes - Consulting support for manufacturing know-how.

The Ultrasonic System Research Institute has developed a technology to manufacture ultrasonic probes that can control ultrasonic propagation states above 900 MHz, tailored to specific applications. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmation of sound pressure data analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., we achieve propagation states tailored to objectives regarding sound pressure levels, frequency, and dynamic characteristics through oscillation control. Ultrasonic Propagation Characteristics 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. autcor: Autocorrelation analysis function bispec: Bispectrum analysis function mulmar: Impulse response analysis function mulnos: Power contribution rate analysis function

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Technology for adjusting the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements).

Development technology for ultrasonic probes and ultrasonic oscillation control systems - Aging treatment of piezoelectric elements.

The Ultrasonic System Research Institute has developed a technology to adjust the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements) based on measurement, analysis, and evaluation results regarding the propagation state of ultrasound, utilizing ultrasonic systems (sound pressure measurement, oscillation control). To utilize the surface acoustic waves of ultrasonic elements (piezoelectric elements) according to specific purposes, special surface treatments are performed on the element surface. It allows for adjustments to the sound pressure level and frequency range of the propagating ultrasound. By realizing dynamic ultrasonic propagation control through the combination of ultrasound (oscillation control) and surface acoustic waves, it has evolved into an adjustment technology based on the characteristics derived from the analysis of sound pressure data. The key point is the optimization of oscillation conditions (waveform, output, frequency, variations, etc.) that enables efficient control of nonlinear phenomena caused by surface acoustic waves. As specific technologies mentioned above, we provide consulting services for system technologies that control nonlinear phenomena (bi-spectral) resulting from the interaction of ultrasound with tanks and tools, tailored to specific purposes (cleaning, stirring, processing, welding, surface treatment, stress relief treatment, inspection, etc.).

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(Customizable) Megahertz ultrasonic oscillation control probe

A megahertz ultrasonic oscillation control probe that enables the utilization of ultrasonic propagation conditions from 1 to 900 MHz.

The Ultrasonic System Research Institute has developed a megahertz ultrasonic oscillation control probe that enables the utilization of ultrasonic propagation states from 1 to 900 MHz by combining it with a function generator for controlling ultrasonic propagation states. This is a new application technology based on measurement, analysis, and evaluation techniques of ultrasonic propagation states for precision cleaning, processing, stirring, and inspection. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is the technology for utilizing surface elastic waves on the surface of ultrasonic elements. By confirming the propagation characteristics of ultrasonic waves depending on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon. Note 1: Propagation characteristics of ultrasonic waves include nonlinear characteristics, response characteristics, fluctuation characteristics, and effects due to interactions.

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Providing technology for the manufacturing and development of ultrasonic sound pressure measurement probes.

Ultrasonic oscillation control probe enabling control of resonance phenomena and nonlinear phenomena - Surface modification technology (relaxation of surface residual stress) through nonlinear oscillation control.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development technology of an ultrasonic probe and sound pressure measurement analysis system that can measure ultrasonic propagation conditions from 0.1 Hz to 900 MHz. Ultrasonic sound pressure measurement analysis system (Ultrasonic tester: standard system) 1. Contents - One dedicated probe for measuring sound pressure of ultrasonic cleaners - One general-purpose ultrasonic measurement probe - One oscilloscope set - One set of analysis software, manuals, and various installation sets 2. Features (for standard specifications) * Measurement (analysis) frequency range Specification: from 0.1 Hz to 10 MHz * Ultrasonic oscillation Specification: from 1 Hz to 100 kHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours is possible * Simultaneous measurement of any two points * Measurement results displayed in graphs * Analysis software for time-series data included This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position and state, as well as elastic waves, to detect various acoustic performances.

  • Non-destructive testing
  • Vibration and Sound Level Meter
  • Scientific Calculation and Simulation Software

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Statistical Mathematics of Ultrasonic Data (Analysis using R Language and Environment)

To stabilize the effects of cavitation, a statistical perspective is essential.

The Ultrasonic System Research Institute is developing technologies related to effective "measurement, analysis, and evaluation methods" utilizing a <statistical approach> in the field of ultrasonic applications. <About the statistical approach> Statistical mathematics has both abstract and concrete aspects, and through contact with concrete entities, abstract thoughts or methods are developed. This is the characteristic of statistical mathematics. Regarding ultrasonic research, "a statistical perspective is essential for stabilizing the effects of cavitation." <About models> Models are constructed with the aim of effectively advancing understanding, prediction, control, etc., regarding the subject. Constructing an accurate model is difficult, and discussions are always conducted using a suitably "rounded" representation of the complexity of the subject. In that sense, the process of constructing or building a model requires statistical thinking. Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Improvement and enhancement of ultrasonic devices <Measurement, analysis, and evaluation of sound pressure data>

Leading to new applications of ultrasound from sound pressure and vibration data of ultrasound.

Application of ultrasonic sound pressure measurement, analysis, and evaluation technology The Ultrasonic System Research Institute has developed a method for the analysis and evaluation of ultrasound (system technology) that applies measurement, analysis, and control technology related to the nonlinearity of ultrasound. Using this technology, we will provide measurement, analysis, and evaluation support for ultrasonic devices. For specific support and costs, please contact us via email. *Comment* Currently, regarding the use of ultrasound, I believe it is very difficult to detect and confirm the optimal ultrasonic state for the intended purpose. Therefore, by incorporating "sound pressure data" into the daily management of ultrasound, we aim to resolve the relationship with the final evaluation state (defect rate, yield, etc.) through the accumulation and analysis of statistical data. By analyzing using time-series data analysis technology, effective improvements have been realized. As a result of continuing such improvements, the number of successful cases using low-output ultrasonic oscillation control has increased. We have been manufacturing and selling our original product: ultrasonic systems (sound pressure measurement analysis, oscillation control) since March 2021.

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[Please introduce this to the management and general affairs department] Packed with common issues in attendance management! We will be holding a new webinar.

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―― Is attendance management becoming a "burden" without you realizing it? A seminar to quickly learn about common issues and their solutions ―― We will be holding our attendance management web seminar in October, which takes place several times a year! The content is new, so whether you have participated in our webinars before or not, please feel free to join us. Date and Time: October 15 (Wednesday) 13:00- October 22 (Wednesday) 11:00- *Both days will cover the same content *Please check the link below for registration. In this seminar, we will recreate common situations in the workplace in a short drama format for easy understanding, and introduce specific solutions to each issue. This content is especially recommended for those who think, "I'm not struggling now, but I want to know information for the future." Common workplace "situations" can be a trigger for improvement. We will clearly present the challenges and countermeasures of attendance management. Recommended for: ❏ Those who take a long time to compile monthly attendance ❏ Those who tend to postpone compliance with legal revisions ❏ Those who currently have no major complaints but want to know hints for improvement ❏ Those who want to refer to initiatives and examples from other companies

Oct 03, 2025

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The chassis of the PTC CAR and DRIVER Racing team. The body of the participating vehicle, number 44, features the PTC logo.

[Press Release] PTC supports 'PTC CAR and DRIVER Racing' in the 36th Media Challenge Roadster Endurance Race in 2025.

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PTC Japan will support the CAR and DRIVER team, a car magazine founded in 1978, which will participate in the 36th "Media Challenge Roadster Endurance Race" held at Fuji Speedway on Saturday, October 4, 2025, continuing from last year.

Oct 02, 2025

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[Press Release] Announcing Arena AI Assistant to Accelerate PLM and QMS Workflows

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PTC announced today the release of an AI assistant that supports Arena's Product Lifecycle Management (PLM) and Quality Management System (QMS). The Arena AI Assistant provides context-specific expertise and optimal operational methods in a conversational format in real-time for tasks related to Product Lifecycle Management (PLM) and Quality Management (QMS). This enables user teams to realize value in a shorter amount of time.

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The beginner-friendly 3D CAD Creo Parametric tutorial series, Volume 7, is now available!

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The seventh installment of the beginner-friendly 3D CAD Creo Parametric tutorial series focuses on features suitable for designs using frames, such as aluminum and sheet metal. It allows for easy realization of 3D solid structures.

Oct 02, 2025

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The future of design changes with the cloud! Introducing "Creo+", a SaaS version of 3D CAD for the manufacturing industry.

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Always able to use the latest features without version upgrade work. Simultaneous design reviews and edits by multiple people are possible, making global/multi-site collaboration easy!

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