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  3. 超音波システム研究所
  4. Development and manufacturing technology of new ultrasonic propagation tools utilizing iron plating technology (utilization technology of components with iron plating on polyimide film).
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  • Jul 15, 2024
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Jul 15, 2024

Development and manufacturing technology of new ultrasonic propagation tools utilizing iron plating technology (utilization technology of components with iron plating on polyimide film).

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute has developed manufacturing technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 900 MHz, utilizing the iron plating technology of Japan Barrel Industry Co., Ltd. We have created a new ultrasonic propagation tool. This ultrasonic technology is available for consulting. Ultrasonic Probe: Overview Specifications - Measurement Range: 0.01 Hz to 200 MHz - Oscillation Range: 1.0 kHz to 25 MHz - Propagation Range: 0.5 kHz to over 900 MHz (confirmed by analysis) - Materials: Stainless steel, LCP resin, silicone, Teflon, glass, etc. - Oscillation Equipment: Example - Function Generator Regarding usage, the key point is the setting of various parameters utilizing the characteristics of a discrete-value function generator through digital control. By using a nonlinear resonant ultrasonic oscillation probe, the control range of sound pressure levels due to resonance phenomena is greatly expanded, significantly differing from conventional resonance phenomena. This allows for the optimization of control settings based on sound pressure measurement analysis, avoiding phenomena such as damage or destruction.
New ultrasonic propagation tool
New ultrasonic propagation tool
New ultrasonic propagation tool
New ultrasonic propagation tool
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鉄めっき技術を利用した、新しい超音波伝搬用具の開発・製造技術.pdf[2513083]

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Manufacturing technology for ultrasonic probes (oscillating type, measuring type, resonant type, nonlinear type)

Technology to control low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute has developed technology to manufacture ultrasonic probes that can control ultrasonic propagation states from 500 Hz to over 500 MHz, tailored to specific applications. Ultrasonic Probe: Overview Specifications Measurement Range: 0.01 Hz to 200 MHz Oscillation Range: 1.0 kHz to 25 MHz Propagation Range: 0.5 kHz to over 900 MHz (confirmed through acoustic pressure data analysis) Materials: Stainless steel, LCP resin, silicon, Teflon, glass, etc. Oscillation Equipment: Example - Function Generator By understanding the acoustic properties of metals, resins, glass, etc., and through oscillation control, we achieve propagation states tailored to specific purposes regarding acoustic pressure levels, frequencies, and dynamic characteristics. This is a new foundational technology for precision cleaning, processing, stirring, and inspection based on measurement, analysis, and evaluation techniques for ultrasonic propagation states. By utilizing the acoustic properties of various materials, ultrasonic stimulation can be controlled for structures and machine tools weighing several tons, even in a 3000-liter water tank, with ultrasonic output below 20 W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model.

  • Water Treatment
  • Other measuring instruments
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Consulting services for the manufacturing and evaluation technology of ultrasonic probes.

Technology for evaluating the dynamic characteristics of ultrasonic probes.

The Ultrasonic System Research Institute has developed manufacturing and evaluation technology for ultrasonic probes that can control ultrasonic propagation states from 500 Hz to 900 MHz, based on the classification of ultrasonic propagation characteristics (acoustic characteristics). We can manufacture and develop original ultrasonic oscillation control probes tailored to specific purposes. This technology is available for consulting. If you are interested, please contact us via email. Propagation characteristics of ultrasonic probes: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (interaction between oscillation voltage and received voltage: analysis of power contribution rate) Note: "R" is a free statistical processing language and environment. - autocor: autocorrelation analysis function - bispec: bispectrum analysis function - mulmar: impulse response analysis function - mulnos: power contribution rate analysis function

  • Non-destructive testing
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  • Scientific Calculation and Simulation Software

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Technology for adjusting the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements).

Development technology for ultrasonic probes and ultrasonic oscillation control systems - Aging treatment of piezoelectric elements.

The Ultrasonic System Research Institute has developed a technology to adjust the ultrasonic propagation characteristics of ultrasonic elements (piezoelectric elements) based on measurement, analysis, and evaluation results regarding the propagation state of ultrasound, utilizing ultrasonic systems (sound pressure measurement, oscillation control). To utilize the surface acoustic waves of ultrasonic elements (piezoelectric elements) according to specific purposes, special surface treatments are performed on the element surface. It allows for adjustments to the sound pressure level and frequency range of the propagating ultrasound. By realizing dynamic ultrasonic propagation control through the combination of ultrasound (oscillation control) and surface acoustic waves, it has evolved into an adjustment technology based on the characteristics derived from the analysis of sound pressure data. The key point is the optimization of oscillation conditions (waveform, output, frequency, variations, etc.) that enables efficient control of nonlinear phenomena caused by surface acoustic waves. As specific technologies mentioned above, we provide consulting services for system technologies that control nonlinear phenomena (bi-spectral) resulting from the interaction of ultrasound with tanks and tools, tailored to specific purposes (cleaning, stirring, processing, welding, surface treatment, stress relief treatment, inspection, etc.).

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Providing technology for the manufacturing and development of ultrasonic sound pressure measurement probes.

Ultrasonic oscillation control probe enabling control of resonance phenomena and nonlinear phenomena - Surface modification technology (relaxation of surface residual stress) through nonlinear oscillation control.

The Ultrasonic System Research Institute provides consulting services for the manufacturing and development technology of an ultrasonic probe and sound pressure measurement analysis system that can measure ultrasonic propagation conditions from 0.1 Hz to 900 MHz. Ultrasonic sound pressure measurement analysis system (Ultrasonic tester: standard system) 1. Contents - One dedicated probe for measuring sound pressure of ultrasonic cleaners - One general-purpose ultrasonic measurement probe - One oscilloscope set - One set of analysis software, manuals, and various installation sets 2. Features (for standard specifications) * Measurement (analysis) frequency range Specification: from 0.1 Hz to 10 MHz * Ultrasonic oscillation Specification: from 1 Hz to 100 kHz * Capable of measuring surface vibrations * Continuous measurement for 24 hours is possible * Simultaneous measurement of any two points * Measurement results displayed in graphs * Analysis software for time-series data included This is a measurement system using ultrasonic probes. The ultrasonic probe is attached to the target object for oscillation and measurement. The measured data is analyzed considering position and state, as well as elastic waves, to detect various acoustic performances.

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Ultrasonic probe oscillation method (consulting support for control know-how)

Ultrasonic probe-based sweep oscillation system - a technology for controlling low-frequency resonance phenomena and high-frequency nonlinear phenomena.

The Ultrasonic System Research Institute has developed a new control technology for ultrasonic probes using original technology. This is an application technology for measurement systems using the new ultrasonic probe. We provide consulting services for the development, manufacturing, and control methods of dedicated ultrasonic probes tailored to specific purposes. Regarding the characteristics of piezoelectric elements, we develop and manufacture original ultrasonic probes based on analyses that consider elastic wave propagation and various vibration states (modes). For measurements, the probes can be connected to an oscilloscope for use. For oscillation, they can be connected to a function generator. By performing feedback analysis of sound pressure measurement data, it becomes possible to quantify and evaluate nonlinear ultrasonic phenomena (acoustic streaming) and cavitation effects. The ultrasonic probes are "made-to-order" based on the confirmed intended use.

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Megahertz ultrasonic cleaner (acoustic flow control technology)

Technology for controlling nonlinear phenomena of ultrasound (acoustic flow)

The Ultrasonic System Research Institute has developed ultrasonic cleaning technology that enables control of acoustic flow (ultrasonic propagation state) in the range of 1-100 MHz by utilizing a megahertz ultrasonic oscillation control probe for ultrasonic cleaners. This is a new application technology for precision cleaning, processing, and stirring based on the measurement, analysis, evaluation, and technology of ultrasonic propagation states. By utilizing the acoustic properties (surface elastic waves) of various materials, ultrasonic stimulation can be controlled even in a 1000-liter water tank with an ultrasonic output of less than 20W. It was developed as an application method for nonlinear phenomena through an engineering (experimental and technical) perspective on elastic waves and an abstract algebraic ultrasonic model. The key point is the use of tools (elastic bodies: metals, glass, plastics). By confirming the propagation characteristics of ultrasonic waves based on the conditions of the target object, it is important to address it as an original nonlinear resonance phenomenon. We believe that this technology can be applied in various fields and are implementing proposals in various consulting services.

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System technology of ultrasound (consulting) through sound pressure data analysis.

It is a technology that enables ultrasonic control tailored to specific purposes.

Ultrasonic System Technology 1: Development technology for dedicated water tanks 2: Improvement technology for ultrasonic transducers 3: Measurement technology for ultrasonic propagation conditions 4: Control technology for ultrasonic (acoustic flow) We provide system technology related to the above. This technology enables ultrasonic control tailored to specific purposes. * Know-how for improving ultrasonic transducers... * * Know-how for designing ultrasonic water tanks... * * Know-how for measuring ultrasonic propagation conditions... * * Know-how for controlling ultrasonic (acoustic flow)... * We offer the above. For more details, please contact the Ultrasonic System Research Institute via email.

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Analysis of ultrasonic sound pressure measurement data (using the free statistical processing language and environment "R")

Feedback analysis using multivariate autoregressive models for time series data: autocorrelation, power spectrum, bispectrum...

The Ultrasonic System Research Institute has developed a completely new technology for controlling the propagation state of surface elastic waves using its original product (ultrasonic tester). The ultrasonic sound pressure measurement and analysis technology developed so far will apply measurement, analysis, and evaluation techniques related to nonlinear phenomena in ultrasonics. It has become possible to implement new countermeasures based on vibration phenomena concerning vibrations and noise from buildings and roads, equipment, devices, walls, pipes, desks, handrails... as well as the vibrations at the moment of metal melting during welding and instantaneous vibrations during machining. Consulting services are available for this technology. Note: The following tools will be used for analysis Note: OML (Open Market License) Note: TIMSAC (TIMe Series Analysis and Control program) Note: "R," a free statistical processing language and environment autcor: autocorrelation analysis function bispec: bispectrum analysis function mulmar: impulse response analysis function mulnos: power contribution rate analysis function

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Statistical Mathematics of Ultrasonic Data (Analysis using R Language and Environment)

To stabilize the effects of cavitation, a statistical perspective is essential.

The Ultrasonic System Research Institute is developing technologies related to effective "measurement, analysis, and evaluation methods" utilizing a <statistical approach> in the field of ultrasonic applications. <About the statistical approach> Statistical mathematics has both abstract and concrete aspects, and through contact with concrete entities, abstract thoughts or methods are developed. This is the characteristic of statistical mathematics. Regarding ultrasonic research, "a statistical perspective is essential for stabilizing the effects of cavitation." <About models> Models are constructed with the aim of effectively advancing understanding, prediction, control, etc., regarding the subject. Constructing an accurate model is difficult, and discussions are always conducted using a suitably "rounded" representation of the complexity of the subject. In that sense, the process of constructing or building a model requires statistical thinking. Propagation characteristics of ultrasound: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Case studies of dynamic control of ultrasound based on acoustic pressure measurement analysis.

Regarding sound pressure measurement data, a classification and evaluation technique for ultrasonic propagation states using feedback solutions of time-series data—self-correlation and bispectrum.

The Ultrasonic System Research Institute has been manufacturing and selling measurement and analysis systems for ultrasonic vibrations since April 2012. The system allows for visual confirmation of the nonlinear phenomena of ultrasound (acoustic streaming) and cavitation effects through graphs, considering elastic wave propagation in the analysis of the measured data. To account for the "nonlinear phenomena" in the complex variations of ultrasonic usage conditions, we analyze the autocorrelation and bispectrum using autoregressive models of time series data to evaluate and apply these changes. We have realized numerous new utilization methods according to various purposes. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. - autcor: autocorrelation analysis function - bispec: bispectrum analysis function - mulmar: impulse response analysis function - mulnos: power contribution rate analysis function

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  • Vibration and Sound Level Meter
  • Scientific Calculation and Simulation Software

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Megahertz ultrasonic technology - Control of surface acoustic waves -

Technology for developing a nonlinear control system for ultrasound using feedback analysis techniques based on multivariate autoregressive models.

The Ultrasonic System Research Institute has developed dynamic control technology for surface elastic waves, taking into account the propagation characteristics and paths of ultrasound using an original ultrasonic system (sound pressure measurement, analysis, evaluation, and oscillation control). This is a foundational technology for developing a nonlinear control system for ultrasound. It enables various applications tailored to specific purposes (cleaning, processing, stirring, chemical reactions, etc.). We are publishing fundamental experiments on megahertz ultrasound for various materials, structures, and sizes. The key point is the setting of oscillation conditions (waveform, output, frequency, variations, etc.) as a vibration system that allows for efficient control of nonlinear phenomena related to ultrasonic propagation. As specific technologies, we have developed concrete system technologies that control nonlinear phenomena (bi-spectral) resulting from the interaction of ultrasound with water tanks, tools, etc., according to specific purposes (cleaning, stirring, processing, welding, surface treatment, stress relief treatment, inspection, etc.).

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Ultrasonic oscillation control system using an original ultrasonic probe.

- Technology for controlling low-frequency resonance phenomena and high-frequency nonlinear phenomena based on sound pressure measurement analysis and evaluation.

The Ultrasonic System Research Institute manufactures and sells an "Oscillation System (20MHz)" that allows for easy control of megahertz ultrasonic oscillation. System Overview (Ultrasonic Oscillation System (20MHz)) Contents (20MHz Type) - Two ultrasonic oscillation probes - One set of function generator - One set of operation manual (USB memory) Features (20MHz Type) - Ultrasonic oscillation frequency Specification: 20kHz to 25MHz (or 24MHz) - Output range: 5mVp-p to 20Vp-p - Sampling rate: 200MSa/s (or 250MSa/s) This system utilizes commercially available function generators. We will propose a quoted price with a function generator set according to your needs. Standard Reference Example Oscillation System 20MHz starting from 80,000 yen November 2024: Development of megahertz flow-type ultrasonic technology November 2024: Development of ultrasonic sound pressure data analysis and evaluation technology December 2024: Development of nonlinear oscillation control technology for ultrasonic probes January 2025: Development of megahertz flow-type ultrasonic system

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To customers considering the introduction of vehicle detection sensors for parking lot construction, design, or management: Are you facing any challenges with current issues or selecting the right sensors for parking management? Hotron offers free materials that explain how to utilize vehicle detection sensors and the benefits of their introduction! ▽ Here is the lineup of materials ◉ Vehicle Detection Sensor Basic Guide This guide focuses on the challenges and solutions in parking lot operations, introducing the overview of vehicle detection sensors. ◉ Key Points for Introducing Vehicle Detection Sensors This material discusses the benefits of introduction based on installation locations and specific challenges. ◉ Case Studies of Vehicle Detection Sensor Implementation This document presents the challenges before implementation and the results after introduction. For more details, please download from our website and check it out. https://www.hotron.co.jp/download/

Oct 08, 2025

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