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  3. 超音波システム研究所
  4. Deaerated fine bubble generation liquid circulation device - Technology for uniformity of cleaning solution and acoustic flow control -
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  • Jul 17, 2023
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Jul 17, 2023

Deaerated fine bubble generation liquid circulation device - Technology for uniformity of cleaning solution and acoustic flow control -

超音波システム研究所 超音波システム研究所
The Ultrasonic System Research Institute provides consulting services for the manufacturing and development methods of the "Deaeration Fine Bubble (Microbubble) Generation Liquid Circulation Device," which can efficiently control ultrasonic waves. "Deaeration Fine Bubble (Microbubble) Generation Liquid Circulation Device" 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the bubble size of the dissolved gas due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles (microbubbles) of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above-mentioned deaeration fine bubble (microbubble) generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles (microbubbles). When measuring the fine bubbles (microbubbles), the distribution of ultra-fine bubbles exceeds that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled.
Deaerated fine bubble generation liquid circulation device
Deaerated fine bubble generation liquid circulation device
Deaeration fine bubble generation liquid circulation device
Deaeration fine bubble generation liquid circulation device
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脱気ファインバブル発生液循環装置-Ver3.pdf[2738339]

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Deaeration Fine Bubble Generation Liquid Circulation Device
Ultrasonic cleaner's "Deaeration Fine Bubble Generation Liquid Circulation Device"

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Optimization Technology for Ultrasound - Optimization Technology for Resonance Phenomena and Nonlinear Phenomena -

Analysis of sound pressure measurement data (autocorrelation, power spectrum, bispectrum, power contribution rate, impulse response, etc.) evaluation and technology.

The Ultrasonic System Research Institute has developed a technology to optimize ultrasonic propagation systems that enable control of resonance and nonlinear phenomena based on various analysis results of ultrasonic propagation states using an original ultrasonic system (sound pressure measurement analysis and oscillation control). In contrast to existing control technologies, this technology utilizes new measurement and evaluation parameters (note) related to the entire propagation path of ultrasonic vibrations, including various propagation tools, to achieve dynamic propagation states of ultrasound tailored to specific applications (cleaning, stirring, processing, etc.). This is a method and technology that can be applied immediately, and we offer it as consulting services (with increasing achievements in ultrasonic processing, precision cleaning at the nano level, stirring, etc.). Note: The original technology product (ultrasonic sound pressure measurement analysis system) measures, analyzes, and evaluates dynamic changes in the propagation state of water tanks, transducers, target objects, and tools. (Parameters: power spectrum, autocorrelation, bispectrum, power contribution rate, impulse response characteristics, etc.)

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Surface treatment technology using dynamic control of ultrasound and fine bubbles.

Acoustic flow control technology using ultra-fine bubbles and megahertz ultrasound.

<<Deaeration Fine Bubble Generation Liquid Circulation Device>> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gas to form. The above describes the state of the deaeration liquid circulation device. 3) When the concentration of dissolved gas decreases, the bubble size of the dissolved gas due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles of less than 20μ are generated. The above describes the state of the deaeration microbubble generation liquid circulation device. 5) When ultrasonic waves are applied to the above-mentioned deaeration fine bubble generation liquid circulation device, the ultrasonic waves disperse and crush the fine bubbles, and when measuring the fine bubbles, the distribution of ultrafine bubbles becomes greater than that of fine bubbles. The above state indicates that ultrasonic waves can be stably controlled. 6) In the state where ultrasonic waves can be stably controlled, the original product: a megahertz ultrasonic oscillation control probe is used to control the oscillation of megahertz (1-20 MHz) ultrasonic waves. The method of controlling the sound pressure level is achieved by controlling the original nonlinear resonance phenomenon of liquid circulation and megahertz ultrasonic waves, setting and controlling it to an effective dynamic state.

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Ultrasonic cleaning machine utilizing nonlinear phenomena from ultrasound and fine bubbles.

Optimization of cavitation and acoustic flow using a degassed fine bubble generation liquid circulation device.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing microbubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: Two types of ultrasonic transducers (standard types 38 kHz, 72 kHz) that perform surface modification treatment using ultrasonic waves and microbubbles. 2: An ultrasonic dedicated tank (standard type, inner dimensions: 500*310*340mm) that performs surface modification treatment using ultrasonic waves and microbubbles. 3: A degassing and microbubble generation liquid circulation system. 4: An optimization control system for ultrasonic output and liquid circulation via a control device. 5: An acoustic pressure management system using an ultrasonic tester. *Features This is an effective device utilizing an ultrasonic dedicated tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank are insufficient. Depending on the target and purpose of cleaning, stirring, and surface modification, two types of ultrasonic transducers are combined and controlled. The recommended combination is in the state of 38 kHz and 72 kHz. Technology for stably utilizing fine bubbles of 20 μm or less.

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Consulting for the development of an ultrasonic cleaning system based on sound pressure data analysis.

Ultrasonic cleaning system that achieves ultrasonic control tailored to the purpose.

This is an effective device using a dedicated ultrasonic tank (original manufacturing method). Due to the high efficiency of ultrasonic utilization, standard tanks lack sufficient strength and durability. Depending on the target and purpose, multiple ultrasonic waves and a degassing fine bubble generation liquid circulation device are controlled based on sound pressure measurement analysis for cleaning, stirring, and surface modification. We propose various combinations and usage (control) methods. The key point is to achieve an ultrasonic propagation state tailored to the target, focusing on the "dissolved oxygen concentration distribution" and "liquid circulation" within the dedicated tank. << Degassing Fine Bubble (Microbubble) Generation Liquid Circulation Device >> 1) By narrowing the suction side of the pump, cavitation is generated. 2) Cavitation causes bubbles of dissolved gases to form. The above describes the state of the degassing liquid circulation device. 3) As the concentration of dissolved gases decreases, the bubble size of dissolved gases due to cavitation becomes smaller. 4) Through appropriate liquid circulation, fine bubbles (microbubbles) smaller than 20μ are generated. The above describes the state of the degassing microbubble generation liquid circulation device.

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Dynamic liquid circulation system for ultrasonic cleaning machines (consulting available)

Optimization technology for ultrasonic cleaning machines

(Development of a control system based on measurement and analysis of ultrasonic cleaning machines) The Ultrasonic System Research Institute has developed a technology that applies techniques for measuring and analyzing the state of ultrasonic cleaning machines, which propagate through the liquid, to set and control the state of ultrasonic cleaning machines according to specific purposes, taking into account the effects of tank structure, strength, manufacturing conditions, and liquid circulation state. This technology analyzes and evaluates the dynamic characteristics of complex ultrasonic vibrations (Note 1) in relation to various factors, allowing for the setting of cavitation and acceleration effects according to specific objectives through the configuration of circulation pump settings (Note 2). Note 1: This utilizes the original technology of the Ultrasonic System Research Institute, which employs "ultrasonic oscillation control" technology that considers "timbre." Note 2: The know-how involves settings related to the relationships between the cleaning machine, cleaning solution, and air at their respective boundaries. It can also be applied to cleaning tanks that do not have an overflow structure. Regarding the self-organization of micro-flows, control of acoustic flow has been made possible through degassing, aeration, ultrasound, and elastic wave dynamics on the tank surface.

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Case studies of dynamic control of ultrasound based on acoustic pressure measurement analysis.

Regarding sound pressure measurement data, a classification and evaluation technique for ultrasonic propagation states using feedback solutions of time-series data—self-correlation and bispectrum.

The Ultrasonic System Research Institute has been manufacturing and selling measurement and analysis systems for ultrasonic vibrations since April 2012. The system allows for visual confirmation of the nonlinear phenomena of ultrasound (acoustic streaming) and cavitation effects through graphs, considering elastic wave propagation in the analysis of the measured data. To account for the "nonlinear phenomena" in the complex variations of ultrasonic usage conditions, we analyze the autocorrelation and bispectrum using autoregressive models of time series data to evaluate and apply these changes. We have realized numerous new utilization methods according to various purposes. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates) Note: "R" is a free statistical processing language and environment. - autcor: autocorrelation analysis function - bispec: bispectrum analysis function - mulmar: impulse response analysis function - mulnos: power contribution rate analysis function

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Consulting for a degassed fine bubble generation liquid circulation system.

Control technology for acoustic flow (the main cause of ultrasonic effects: nonlinear phenomena) using ultrasound and fine bubbles.

The Ultrasonic System Research Institute has developed a method (system) for the <analysis and evaluation> of ultrasound, applying "measurement, analysis, and control" technology related to the nonlinearity of ultrasound. We provide consulting for a degassing microbubble generation liquid circulation system utilizing this technology. To utilize (control) the complex and changing conditions of ultrasound in a stable state, we conduct consulting to add the degassing microbubble generation liquid circulation system to specific tanks present on-site. 1: Explanation of principles 2: Specific proposals tailored to the cleaning machine (device) 3: Explanation of know-how 4: Explanation of verification methods, adjustment methods, and maintenance methods Development of nonlinear vibration control technology using fine bubbles and megahertz ultrasound Regarding this technology, we provide consulting as "vibration measurement technology utilizing ultrasound." Ultrasound propagation characteristics: 1) Detection of vibration modes (changes in self-correlation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response characteristics) 4) Detection of interactions (analysis of power contribution rates)

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Improvement and enhancement of ultrasonic devices <Measurement, analysis, and evaluation of sound pressure data>

Leading to new applications of ultrasound from sound pressure and vibration data of ultrasound.

Application of ultrasonic sound pressure measurement, analysis, and evaluation technology The Ultrasonic System Research Institute has developed a method for the analysis and evaluation of ultrasound (system technology) that applies measurement, analysis, and control technology related to the nonlinearity of ultrasound. Using this technology, we will provide measurement, analysis, and evaluation support for ultrasonic devices. For specific support and costs, please contact us via email. *Comment* Currently, regarding the use of ultrasound, I believe it is very difficult to detect and confirm the optimal ultrasonic state for the intended purpose. Therefore, by incorporating "sound pressure data" into the daily management of ultrasound, we aim to resolve the relationship with the final evaluation state (defect rate, yield, etc.) through the accumulation and analysis of statistical data. By analyzing using time-series data analysis technology, effective improvements have been realized. As a result of continuing such improvements, the number of successful cases using low-output ultrasonic oscillation control has increased. We have been manufacturing and selling our original product: ultrasonic systems (sound pressure measurement analysis, oscillation control) since March 2021.

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Ultrasound (sweep oscillation, pulse oscillation) system - know-how -

- Technology for controlling nonlinear vibration phenomena through oscillation control of original ultrasonic probes -

The Ultrasonic System Research Institute has developed oscillation control technology based on the acoustic characteristics of probes through the manufacturing technology of original ultrasonic probes. This has evolved into technology for controlling the nonlinear vibration phenomena of surface acoustic waves. The key point is the optimization control method for ultrasonic oscillation control tailored to the propagation characteristics of surface acoustic waves on the surface of ultrasonic elements and their intended use (conditions for combining sweep oscillation and pulse oscillation). To achieve this, it is important to dynamically evaluate the propagation state of ultrasound through operational verification of the ultrasonic propagation characteristics of the original probe (sound pressure level, frequency range, nonlinearity, dynamic characteristics, etc.). In particular, it is necessary to measure, analyze, and evaluate the dynamically changing oscillation characteristics of the ultrasonic probe (or element) and the oscillator (function generator) regarding their transmission and reception characteristics. Ultrasonic propagation characteristics: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rates)

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Cleaning technology using ultrasound and fine bubbles (microbubbles)

Ultrasonic cleaning technology based on the measurement, analysis, and evaluation of ultrasonic propagation conditions.

The Ultrasonic System Research Institute has developed technology that applies "measurement, analysis, and control" techniques related to the nonlinearity of ultrasound to analyze and evaluate the dynamic characteristics of ultrasonic vibrations propagating through various targets (elastic bodies, liquids, gases). This technology optimizes interactions concerning cleaning objects, tools, ultrasonic transducers, water tanks, and liquid circulation according to specific purposes. Through previous oscillation, measurement, and analysis using ultrasonic oscillation control probes and ultrasonic testers, we have developed optimization technology for ultrasonic utilization by examining various relationships and response characteristics (Note: power contribution rate, impulse response, etc.). Regarding the measurement and analysis of ultrasound, the setting of sampling time utilizes original simulation technology. This technology is provided as consulting for the optimization of ultrasonic systems (cleaning, stirring, processing, etc.). The propagation characteristics of ultrasound include: 1) Detection of vibration modes (changes in autocorrelation) 2) Detection of nonlinear phenomena (changes in bispectrum) 3) Detection of response characteristics (analysis of impulse response) 4) Detection of interactions (analysis of power contribution rate)

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Ultrasonic cleaning machine utilizing acoustic flow control with fine bubbles.

A technology for stably utilizing fine bubbles with a spherical size of 20μm or less—nano-level cleaning method that controls ultrasonic acoustic flow.

The Ultrasonic System Research Institute has developed an ultrasonic cleaning machine utilizing fine bubbles, based on measurement, analysis, and evaluation techniques related to ultrasonic propagation phenomena, which can also be used for ultrasonic processing, stirring, and chemical reactions. Recommended System Overview 1: An ultrasonic transducer subjected to surface modification treatment using ultrasonic waves and fine bubbles. 2: An ultrasonic dedicated tank subjected to surface modification treatment using ultrasonic waves and fine bubbles. 3: A degassing and fine bubble (microbubble) generation liquid circulation system. 4: An optimization control system for ultrasonic waves and liquid circulation controlled by a control device. 5: An acoustic pressure management system using an ultrasonic tester. Note: The tank, transducer, and tools can be adjusted for acoustic characteristics through aging treatment. *Features This is an effective cleaning device using a dedicated ultrasonic tank. Due to the efficient use of ultrasonic waves, the strength and durability of a standard tank become insufficient. (The standard tank is modified for surface treatment using ultrasonic waves and fine bubbles.) Ultrasonic waves (cavitation and acoustic flow) are controlled according to the target and purpose of cleaning, stirring, and surface modification.

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  • イプロスがリアル展示会を主催します! AI/DX 営業・マーケティング展 出展社募集中 リード数・商談数が止まらない!新しいリアル展示会を提供 会期 2026年3月24日(火)~25日(水) 会場 東京ビッグサイト東4ホール 出展概要資料を進呈!
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